Polaris RANGER XP 1000 2018-2019, Service Manual

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9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
MASTER TORQUE LIST
CHAPTER 2 — MAINTENANCE
PART DESCRIPTION
TORQUE
SPECIFICATION
Crankcase Drain Plug 12 lb-ft (16 Nm)
Spark Plug 7 lb-ft (10 Nm)
Valve Cover Bolts 7 lb-ft (10 Nm)
Outer Clutch Cover
Screws 45-50 lb-in (5 Nm)
Tensioner Mounting Bolts 7 ft-lb (10 Nm)
Plunger Bolt 15 ft-lb (20 Nm)
Transmission Fill / Drain
Plug 10-14 lb-ft (14-19 Nm)
Front Gearcase Fill /
Drain Plug 8-10 lb-ft (11-14 Nm)
Radiator Hose Clamp 3 lb-ft (4 Nm)
Wheel Nuts (Steel
Wheels) 60 lb-ft (81 Nm)
Wheel Nuts (Cast
Aluminum Wheels) 120 lb-ft (163 Nm)
Front Wheel Hub Castle
Nuts 80 lb-ft (108 Nm)
Rear Wheel Hub Castle
Nuts 110 lb-ft (149 Nm)
Tie Rod Jam Nut 13 lb-ft (18 Nm)
Shock Mounting Bolts 40 lb-ft (54 Nm)
CHAPTER 3 — ENGINE / COOLING SYSTEM
PART DESCRIPTION
TORQUE
SPECIFICATION
Starter Motor Bolts 7 lb-ft (10 Nm)
Transmission Joint
Bracket Bolts 44 lb-ft (60 Nm)
Engine / Transmission
Mounting Bolts Step 1–2 64 lb-ft (87 Nm)
Engine / Transmission
Mounting Bolts Step 3 5 lb-ft (7 Nm)
Engine / Transmission
Mounting Bolts Step 4–7 44 lb-ft (60 Nm)
Front Engine Mount
Fasteners 40 lb-ft (54 Nm)
CHAPTER 3 — ENGINE / COOLING SYSTEM
PART DESCRIPTION
TORQUE
SPECIFICATION
Intake Plenum Hose
Clamps 17 lb-in (2 Nm)
Lower Intake Plenum
Fastener 22 lb-ft (30 Nm)
Fuel Rail Mounting Bolts 5 lb-ft (7 Nm)
Crankcase Gallery Plug
(M20)
22 ft-lbs (30 Nm)
Camshaft Carrier Bolts 7 lb-ft (10 Nm)
Connecting Rod Bolts
Step 1 9 lb-ft (12 Nm)
Connecting Rod Bolts
Step 2 22 lb-ft (30 Nm)
Connecting Rod Bolts
Step 3 Additional 90°
Lower Crankcase Bolts
Step 1 (M10) 9 lb-ft (12 Nm)
Lower Crankcase Bolts
Step 2 (M10) 21 lb-ft (28 Nm)
Lower Crankcase Bolts
Step 3 (M10) Additional 90°
Lower Crankcase Bolts
(M8) 26 lb-ft (35 Nm)
Lower Crankcase Bolts
(M6) 9 lb-ft (12 Nm)
Upper Crankcase Bolts
(M8) 26 lb-ft (35 Nm)
Upper Crankcase Bolts
(M6) 7 lb-ft (10 Nm)
Oil Pump Mounting Bolts 7 lb-ft (10 Nm)
Oil Pump Pick-Up
Retaining Screws 7 lb-ft (10 Nm)
Oil Sump Cover Bolts
(M6) 9 lb-ft (12 Nm)
Oil Sump Cover Bolts
(M8) 26 lb-ft (35 Nm)
Crankcase Drain Plug 12 lb-ft (16 Nm)
Oil Cooler Retaining Bolts 7 lb-ft (10 Nm)
GENERAL INFORMATION