Etnyre Black-Topper BT-1 Distributors 2008 Updates & Service Material Download Page 1

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M-131-21

Black-Topper

BT-1 Distributors

2008 or newer

Updates &

Service Material

October 2021

Summary of Contents for Black-Topper BT-1 Distributors 2008

Page 1: ...M 131 21 Black Topper BT 1 Distributors 2008 or newer Updates Service Material October 2021 ...

Page 2: ...any to bear the cost of machine transportation in connection with the replacement or repair of defective parts nor does it guarantee repair or replacement of any parts on which unauthorized repairs or alterations have been made or for components not manufac tured by the Company except to the extent of the warranty given by the original Manufacturer This warranty does not apply to 1 Normal start up...

Page 3: ...2 ...

Page 4: ...ng 20 Swivel Joint 21 Solenoid Valves for Multifold Spraybars 22 Hydraulic Manifold Asm Variable Width Spray Bar 23 4 Station Manifold Assembly 24 4 Station Heavy Duty Hydraulic Manifold 25 6 Station Manifold Assembly 26 Heavy Duty Bar Raise 27 Bleeding Heavy Duty Spraybar Lift Cylinders 28 Air Suppy Standard Bar 1 Ft Increments 29 Tack Coat Valve Variable Width Spray Bar 30 Air System 4 Ft Wing V...

Page 5: ...ration until the dis tributer computes the correct distance 13 Enable flip valves on spray bar before spraying asphalt 14 Adjust Application Rate to proper spray rate Radar Calibration for BT 1 Computers 1 Mark off a 300 ft course for testing and calibrating 2 Inspect the radar for angle clear view to the ground cleanliness of lens moisture free 3 Turn Function knob at rear control box to LOAD 4 T...

Page 6: ...cation or take pictures to insure installation is correct 3 Remove front Spray RotaryActuator from shaft of 4 way Valve 4 Loosen and remove 2 Nuts washer securing the spring packing 5 Remove the packing that is remaining Replace packing Do Not Add to what is left 6 Soak new packing in motor oil Install 3 new pieces of Packing 3340029 rotating the joints as they are installed Install spring 3341464...

Page 7: ...ve one more time before installing on Distributor 20 Place Valve asm into Strainer Box Install air lines and activate and open Tank Valve asm 21 Install 510 Loctite gasket eliminator on flange and install valve with mounting bolts 22 Operate valve to open and closed several times to imprint the new gasket on tank flange 23 Check and clean Strainer 24 Check Packing seal on Strainer Lid replace if n...

Page 8: ...n screw slowly in CCW direction if the pump shaft speeds up you are turning it the wrong direction turn it only till the pump shaft quits turning 4 Rev up the engine and verify that pump shaft does not try to turn a slight adjustment may be necessary if it does 5 Onceyouaresatisfiedwiththeneutraladjustment it is recommended to test the EDC current to the Hydrostatic Pump Controller or EDC once the...

Page 9: ...gnostics Meaning of the diagnostic LED S Designation Color State Meaning UL 14 Green Illuminated Supply voltage is greater than 18 VDC Red Flashes Supply voltage is less than 18 VDC and greater than 10 VDC Red Illuminated Supply voltage is less than 10 VDC Green Red Off Supply voltage too low or missing UA 15 Green Illuminated Supply voltage is greater than 21 6 VDC Red Flashes Supply voltage is l...

Page 10: ...lashes Slow Module is in Pre Operational State Slave is waiting for start signal from CAN Master Green Flashes Once Module is in the Stopped State Green Off Module is in the Initializing State Error 18 Red Illuminated Module is in the BUS Off Non Active State Red Flashes Once Module is in the Error Passive State at least one error counter has reached exceeded limit Red Flashes Twice Module is in t...

Page 11: ...PM Testing Electronic Tilt Switches 1 Using Test adapter 3371144 eliminates probing wires and plugs directly into the end of the Harness and is used with any digital volt ohm meter 2 Terminal 3 should have 12vdc using ground from 1 6 3 Terminal 1 is the source ground to the sensor 4 Terminal 6 is the ground returning from the Tilt Switch to the Spray Delay relay on W1 or mac Valves for W2 W3 and M...

Page 12: ...A Left Hand Pump Shown For RH Pump Ref 33 Main Pump B high pressure port is connected to the A port of the motor A low pressure port is connected to the B port of the motor Asphalt Pump To Solenoid Valves Low Press High Press Return From Solenoid Valves Case Drain To Rear Control Box Hydrostatic Drive System PTO Driven 42 Series ...

Page 13: ...12 Planetary Gearbox Asphalt Pump Service Item Fill Level 85W90 Gear Oil COMPONENT ILLUSTRATED BREAKDOWN INFO ...

Page 14: ...13 COMPONENT ILLUSTRATED BREAKDOWN INFO Asphalt Pump Assembly 13 4 Dots this side 2 Dots this side 1 Dot this side 3 Dots this side Front Face Plate for Heated Pump End Plate for Heated Pump ...

Page 15: ...Of Spray MAC Valve Torque to 20 Ft Lb Spray Actuator Bar Circ Actuator To B Port Of Spray MAC Valve To A Port Of 4 Way Valve To B Port Of 4 Way Valve 4 Way Valve Asm and Controls COMPONENT ILLUSTRATED BREAKDOWN INFO ...

Page 16: ...ting bolts but install them so that they support the weight of the gearbox and maintain contact between the gearbox and the pump faceplate 7 The gap between the halves of the coupling should be equal To maintain the desired gap 1 32 shim stock can be inserted by the first bolt tightened and then can be pulled out when the opposite side is tightened 8 With the socket head cap screws at the top dead...

Page 17: ...Timing Adjustment Screws for both Note position of scribed line Installation Timing Position for both Rotary Actuator 4 Way Valve Timing Reference Keyway 1 2 view from rear Head of Bolt 1st Actuator Spray 2nd Actuator Bar Circulate COMPONENT ILLUSTRATED BREAKDOWN INFO ...

Page 18: ...17 COMPONENT ILLUSTRATED BREAKDOWN INFO 4 Way Valve Flow Positions Tank Circulate Load Suck Back Unload Transfer Handspray Bar Circulate Spray ...

Page 19: ...ton O Rings if they have been burned Viton O Rings are used in Suction Valves Ball Joints and Spray Bar Swivels WARNING CAUTION Compressed spring can cause injury When removing Valve Body Assembly Ref 9 24 supply air pressure in retract port of Ref 2 to relieve spring COMPONENT ILLUSTRATED BREAKDOWN INFO ...

Page 20: ...reen Side Black Side Do not handle Viton O Rings if they have been burned Viton O Rings are used in Suction Valves Ball Joints and Spray Bar Swivels WARNING CAUTION Compressed spring can cause injury When removing Valve Body Assembly Ref 9 24 supply air pressure in retract port of Ref 2 to relieve spring ...

Page 21: ... surface that contacts the case o ring and nut with chiksaw 11 high temperature grease Tighten the nut until the o ring is fully compressed and the free play between the ball and the case is removed The ball will be difficult to swivel in the case at this point Back the nut off 1 4 turn to provide approximately 010 running clearance between metal plate Once the Loctite has cured heating the joint ...

Page 22: ...21 COMPONENT ILLUSTRATED BREAKDOWN INFO Swivel Joint ...

Page 23: ... W B R L B L L A R L A L L B E W D E W A E W B S A S B 13 Lt Outer Wing Rod End 14 Lt Outer Wing Blind End 11 Rt Outer Wing Rod End 12 Rt Outer Wing Blind End Valve Asm 3361920 L Wing 3 Raise Lower Hyd Manifold 6604111 See 6 Sta Manifold R Wing 3 Raise Lower COMPONENT ILLUSTRATED BREAKDOWN INFO ...

Page 24: ...N INFO Hydraulic Manifold Asm Variable Width Spray Bar Shift Lock Valve Hyd Manifold 6604112 Main Pressure Relief 1 200 PSI Dump Valve R Wing Raise Lower L Wing Raise Lower Bar Lift Raise Lower Right Extend Retract Left Extend Retract ...

Page 25: ... 15 16 17 18 19 21 22 20 23 Lt Lift Base Rt Lift Base Lt Wing Rod Rt Wing Rod Shift Base Rt Lift Rod Lt Lift Rod Lt Wing Base Rt Wing Base Shift Rod Main Relief 1 200 PSI Dump Valve Bar Lift Raise Lower L Wing Raise Lower R Wing Raise Lower Shift Left Right Hyd Manifold 6604110 COMPONENT ILLUSTRATED BREAKDOWN INFO ...

Page 26: ...RLB RLR LLR LW B RW B LW R RW R SB SR TA1 Port A Port A Port B Port B Front From Aux Pump To Hydraulic Tank Priority Flow Control Main Relief 1 200 PSI Bar Shift Left Right L Wing Raise Lower R Wing Raise Lower Counter Balance Valve Hyd Manifold 6604023 Bar Raise 700 PSI Bar Raise 400 PSI Bar Lift Raise Lower Dump Valve ...

Page 27: ... 200 PSI Priority Flow Control DumpValve L Wing 2 Raise Lower Bar Shift Left Right L Wing 1 Raise Lower R Wing 1 Raise Lower R Wing 2 Raise Lower Bar Lift Raise Lower Bar Raise Relief 700 PSI Bar Raise Relief 700 PSI Hyd Manifold 6604111 Counter Balance Valve 6 Station Manifold Assembly COMPONENT ILLUSTRATED BREAKDOWN INFO ...

Page 28: ...s if cylinder B bottoms before Cylinder A Relief A will pop taking pressure off of Cylinder B This will still move Cylinder A When lowering bar if Cylinder B bottoms before Cylinder A Relief B pops allowing flow to move Cylinder A If Cylinder A bottoms first Relief A pops allowing Cylinder B to bottom out ...

Page 29: ...ht and left hydraulic cylinders so that they are sitting parallel with the ground and the hose ports are pointing straight up The hoses will be the highest point on the cylinders 7 With the truck engine running use the rear control box to operate the bar lift switch Hold the bar lift switch in the up position for one full minute then hold the bar lift switch in the down position for one full minut...

Page 30: ...29 COMPONENT ILLUSTRATED BREAKDOWN INFO Air Supply Standard Bar 1Ft Increments Manifold Valve Style To Air Cylinders On Spraybar To Air Cylinders On Spraybar Stack Valve Style ...

Page 31: ... Valve Variable Width Spray Bar TO AIR VALVE BANK ON TRUCK FRAME TO RIGHT SPRAYBAR HIGH SPEED TO LEFT SPRAYBAR LOW SPEED TO RIGHT SPRAYBAR LOW SPEED TO LEFT SPRAYBAR HIGH SPEED COMPONENT ILLUSTRATED BREAKDOWN INFO ...

Page 32: ... Variable Width Spray Bar To 8 Ft Bar 1 6 1 6 1 6 To Port 20 of Air Valve Housing To 1 4 Wing Feed Hose 1 To Port 19 of Air Valve Housing To Port 18 of Air Valve Housing To Port 17 of Air Valve Housing To 1 4 Wing Feed Hose 2 17 1 7 17 18 18 18 19 19 19 20 20 20 ...

Page 33: ...AIR VALVES 2 SIDE 4 SIDE 2 SIDE 4 SIDE Ports 1 through 12 go to first 12 individual valves on first 4 feet of bar Ports 13 through 20 go to 3 valves each 1 ft of bar for feet 5 through 12 1 4 1 4 1 4 1 5 1 5 1 5 1 6 1 6 1 6 To 4 Ft Wing 14 15 16 8 8 8 8 9 9 9 8 7 6 5 8 Air System 8 Ft Bar Variable Width Spray Bar ...

Page 34: ...33 QUICK REFERENCE SCHEMATICS ...

Page 35: ...34 ...

Page 36: ...35 QUICK REFERENCE SCHEMATICS ...

Page 37: ...36 ...

Page 38: ...37 QUICK REFERENCE SCHEMATICS ...

Page 39: ... 32V B A MASTER SPRAY SWITCH SPRAY DELAY RELAY MAC VALVE POWER TO MAC VALVE S COMING FROM 1FT CONTROL SWITCHES GROUND ACTIVATED BY SPRAY DELAY RELAY GND GND REAR CONTROL PANEL CAB CONTROL PANEL THIS IS FOR QUICK REFERENCE USE ONLY PLEASE REFER TO PROPER SCHEMATIC FOR SERIAL OF UNIT 9307468 QUICK REFERENCE SCHEMATICS ...

Page 40: ... Value for number of ft on screen should always match number of switches turned ON except wing folds when raised in up position 1FT CONTROL SWITCH STANDARD BAR WITH 1FT CONTROLS CAN HUB CAN HUB REAR CONTROL PANEL CAB CONTROL PANEL THIS IS FOR QUICK REFERENCE USE ONLY PLEASE REFER TO PROPER SCHEMATIC FOR SERIAL OF UNIT 9307469 QUICK REFERENCE SCHEMATICS ...

Page 41: ...32V 1 FT CONTROL SWITCH AVENTICS VALVE 24V POWER CONVERTER SPRAY BAR WIDTH CHANGES WITH NUMBER OF 1FT SWITCHES ACTIVE AND THE WIDTH OR FEEDBACK OF SMART CYLINDER GND REAR CONTROL PANEL CAB CONTROL PANEL 12V GND THIS IS FOR QUICK REFERENCE USE ONLY PLEASE REFER TO PROPER SCHEMATIC FOR SERIAL OF UNIT 9307470 QUICK REFERENCE SCHEMATICS ...

Page 42: ...HUB 32V MASTER SPRAY SWITCH AVENTICS VALVE 24V POWER CONVERTER SPRAY BAR WIDTH CHANGES WITH NUMBER OF 1FT SWITCHES ACTIVE AND THE WIDTH OR FEEDBACK OF SMART CYLINDER GND GND REAR CONTROL PANEL CAB CONTROL PANEL THIS IS FOR QUICK REFERENCE USE ONLY PLEASE REFER TO PROPER SCHEMATIC FOR SERIAL OF UNIT 9307471 QUICK REFERENCE SCHEMATICS ...

Page 43: ...CAN HUB DISPLAY DISPLAY INPUT MODULE FUNCTION KEYPAD 120 Ω RESISTOR CAB CONTROL PANEL REAR CONTROL PANEL 120 Ω RESISTOR COMP CNTRLR THIS IS FOR QUICK REFERENCE USE ONLY PLEASE REFER TO PROPER SCHEMATIC FOR SERIAL OF UNIT 9307472 QUICK REFERENCE SCHEMATICS ...

Page 44: ...ON RATES AS KNOB IS ROTATED TO DIFFERENT FUNCTIONS WITH THE EXCEPTION OF BAR CIRCULATE THIS FUNCTION AUTOMATICALLY CALCULATES CIRCULATION RATE BASED ON OF 1FT SWITCHES TURNED ON OF FEET WIDTH ON DISPLAY AND APPLICATION RATE SELECTED FUNCTION CONTROL KNOB AUTOMATICALLY CHANGES AIR FUNCTIONS AT THE REAR OF DISTRIBUTOR TO SHIFT AND CHANGE VALUES TO MATCH THE FUNCTION BEING USED THIS IS FOR QUICK REFE...

Page 45: ...RATES AS KNOB IS ROTATED TO DIFFERENT FUNCTIONS WITH THE EXCEPTION OF BAR CIRCULATE THIS FUNCTION AUTOMATICALLY CALCULATES CIRCULATION RATE BASED ON OF 1FT SWITCHES TURNED ON OF FEET WIDTH ON DISPLAY AND APPLICATION RATE SELECTED FUNCTION CONTROL KNOB AUTOMATICALLY CHANGES AIR FUNCTIONS AT THE REAR OF DISTRIBUTOR TO SHIFT AND CHANGE VALUES TO MATCH THE FUNCTION BEING USED THIS IS FOR QUICK REFEREN...

Page 46: ...CEPTION OF BAR CIRCULATE THIS FUNCTION AUTOMATICALLY CALCULATES CIRCULATION RATE BASED ON OF 1FT SWITCHES TURNED ON OF FEET WIDTH ON DISPLAY AND APPLICATION RATE SELECTED FUNCTION KEYPAD AUTOMATICALLY CHANGES AIR FUNCTIONS AT THE REAR OF DISTRIBUTOR TO SHIFT AND CHANGE VALVES TO MATCH THE FUNCTION BEING USED THIS IS FOR QUICK REFERENCE USE ONLY PLEASE REFER TO PROPER SCHEMATIC FOR SERIAL OF UNIT 9...

Page 47: ...XPANSION 1 5 6 10 SUCKBACK OVERIDE LEFT BAR RIGHT BAR BAR SHIFT V W MODELS ONLY SWITCHES CAB CONTROL PANEL 32V IS SENT BACK TO INPUT MODULE WHEN SWITCH IS TURNED ON OR BUTTON IS PUSHED CAN HUB CAN HUB REAR CONTROL PANEL CAB CONTROL PANEL THIS IS FOR QUICK REFERENCE USE ONLY PLEASE REFER TO PROPER SCHEMATIC FOR SERIAL OF UNIT 9307476 QUICK REFERENCE SCHEMATICS ...

Page 48: ...RT CLEAR MESSAGE SELECT VALUE LEFT BAR RIGHT BAR BAR SHIFT V W MODELS ONLY 32V IS SENT BACK TO INPUT MODULE WHEN SWITCH IS TURNED ON OR BUTTON IS PUSHED CAN HUB CAN HUB GND REAR CONTROL PANEL CAB CONTROL PANEL THIS IS FOR QUICK REFERENCE USE ONLY PLEASE REFER TO PROPER SCHEMATIC FOR SERIAL OF UNIT 9307477 QUICK REFERENCE SCHEMATICS ...

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Etnyre Black-Topper BT-1 Distributors 2008, Updates & Service Material

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