Polaris RANGER XP 1000 2018-2019, Service Manual

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9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
3.27
26. Install five new plastic tie straps to retain the harness
to the intake plenum.
27. Connect the CPS (J), vehicle speed sensor (K), ECT
sensor (L) and transmission switch (M).
28. Install two new plastic tie straps to retain the harness
to the transmission.
29. Install the spark plug wires to the appropriate
cylinder by referencing the MAG and PTO spark plug
wire decals.
NOTICE
Ensure plug wires caps are pushed down all the way so
they engage onto the spark plugs.
30. Install the exhaust system. Refer to “Exhaust
Removal / Installation”page 3.104 procedure.
31. Install the PVT inner clutch cover, drive clutch, driven
clutch, drive belt and outer clutch cover. Refer to
“PVT Assembly”page procedure.
32. Install the rear cargo box assembly. Refer to “Cargo
Box Assembly”page 10.27 procedure.
NOTICE
Be sure to connect the tail light harness upon
installation.
33. Connect the (-) negative battery cable.
34. Remove the radiator pressure cap and fill the cooling
system with properly mixed anti-freeze / coolant.
35. Install a new oil filter. Lubricate the seal with engine
oil prior to installation. Refer to Engine Oil and Filter
Changepage 2.15 procedure.
36. Add approximately 2.5 quarts (3.3 L) of Polaris PS-4
or PS-4 Extreme Duty Synthetic Engine Oil to the
engine. Additional oil may be required after complete
engine disassembly. Check level after filling and add
oil as needed.
37. Follow the “Cooling System Bleeding
Procedure”page 3.110 as outlined in this chapter.
38. Start engine and check for any oil or coolant leaks.
39. Check the engine oil level. Refer to Engine Oil
Levelpage 2.15 procedure.
40. Refer customer to “Engine Break-In Period”page
3.28 upon returning vehicle to customer.
ENGINE / COOLING / HVAC SYSTEM