Polaris RANGER XP 1000 2018-2019, Service Manual

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9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
10. Inspect the shift drum for any damage or wear.
Inspect the splines of the shift drum.
11. Install the shift drum (E) into the transmission
housing. Lift up on the shift shaft rail (D) and move
the rail assembly towards the shift drum to allow the
shift fork ends to be installed into the shift drum (E).
12. Apply a continuous bead of Crankcase 3-Bond
Sealant (PN: 2871557 ) to the left hand transmission
mating surface.
13. Install the transmission case cover and retaining
bolts. Torque bolts to specification.
TORQUE
Transmission Case Bolts:
15–20 lb-ft (20–27 Nm)
14. Install new seals into the transmission case halves.
• The snorkel shaft seal (F), should be pressed in
until it seats against the housing counter-bore.
• The input shaft seal (G), should be pressed in until
it seats flush with the housing.
• The rear output shaft seals (H), can be installed
using a standard bushing installation tool. Seals
should be installed just past the case lead-in
chamfer (.070" or 1.8 mm from outer face of bore).
TRANSMISSION