Polaris RANGER XP 1000 2018-2019, Service Manual

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9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
14. Inspect the roll cage assembly
j
sliding surfaces
and H-springs
l
. The sliding surfaces must be clean
and free of nicks, burrs or scratches. If damaged,
replace the roll cage assembly.
15. Inspect both output hub assemblies. Inspect the
bearings and replace if needed.
1(
Bearing
2!
Roller Surface
2)
Spacer
2@
Thrust Bearing
16. Clean and inspect all remaining front gearcase
components. Check each for excessive wear or
damage.
FRONT GEARCASE ASSEMBLY
1. As mentioned during gearcase disassembly section,
replace all O-rings, seals and worn components.
2. Install pinion shaft assembly and install internal snap
ring.
NOTICE
If bearing replacement was required, press new bearing
onto the pinion shaft and install a new external snap
ring.
3. Install a new pinion shaft seal
q
into the pinion gear
housing. Using a universal seal installer, press the
new seal into the housing until the seal is just below
the housing chamfer.
4. Install the RH output hub
w
into the gearcase
housing.
FINAL DRIVE