Polaris RANGER XP 1000 2018-2019, Service Manual

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9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
9.23
PAD INSPECTION
1. Clean the caliper with brake cleaner or alcohol.
2. Measure the thickness of the pad material. Replace
pads if worn beyond the service limit.
MEASUREMENT
Rear Brake Pad Thickness
Standard: 0.298 ± .007" (7.56 ± .178 mm)
Service Limit: 0.150" (3.8 mm)
PAD INSTALLATION
1. Lubricate mounting bracket pins
q
with a light film of
silicone grease and install rubber dust boots
w
.
2. Compress mounting bracket and make sure dust
boots are fully seated. Install pads with friction
material facing each other.
IMPORTANT
If brake pads are contaminated with grease, oil, or
liquid soaked do not use the pads.
Use only new, clean pads.
3. Install caliper and torque bolts to specification.
TORQUE
Rear Caliper Mounting Bolts:
46 lb-ft (62 Nm)
4. Install the pad adjustment screw and turn until
stationary pad contacts disc, then back off 1/2 turn.
5. Slowly pump brake pedal until pressure has been
built up. Maintain at least 1/2" (12.7 mm) of brake
fluid in reservoir to prevent air from entering master
cylinder.
BRAKE SYSTEM