Polaris RANGER XP 1000 2018-2019, Service Manual

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9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
CALIPER ASSEMBLY
1. Install new caliper seals (A) in the caliper body (B).
Be sure groove is clean and free of residue or brakes
may drag upon assembly.
2. Coat piston with clean Polaris DOT 4 Brake Fluid
(PN 2872189) . Install piston (D) with a twisting
motion while pushing inward. Piston should slide in
and out of bore smoothly with light resistance.
3. Lubricate the mounting bracket pins with silicone
grease and install the rubber dust seal boots.
4. Compress the mounting bracket and make sure the
dust seals are fully seated. Install the brake pads.
Clean the disc and pads with brake parts cleaner or
denatured alcohol to remove any dirt, oil or grease.
CALIPER INSTALLATION
1. Install the rear caliper and torque the mounting bolts
to specification.
TORQUE
Rear Caliper Mounting Bolts:
46 lb-ft (62 Nm)
2. Install the brake line and torque the banjo bolt
w
to
specification.
TORQUE
Brake Line Banjo Bolts:
15 lb-ft (20 Nm)
3. Install the pad adjustment screw and turn until
stationary pad contacts disc, then back off 1/2 turn.
4. Follow the “Brake Bleeding / Fluid Change”page
9.8 procedure as outlined earlier in this chapter.
5. Install wheel and torque wheel nuts to specification.
TORQUE
Wheel Nuts (Steel): 60 lb-ft (81 Nm)
Wheel Nuts (Aluminum): 120 lb-ft (163 Nm)
BRAKE SYSTEM