Polaris RANGER XP 1000 2018-2019, Service Manual

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9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
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COOLING SYSTEM SPECIFICATIONS
CONDITION
COOLANT TEMPERATURE °
F (°C)
Room Temperature 68° F (20° C)
Thermostat Open 180° F (82° C)
Fan Off
194° F (90° C)
Fan On
205° F (96° C)
Thermostat
Full Open Lift
203° F (95° C)
Engine Temperature
Overheat Indicator
232° F (111° C)
Engine Protection
Level 1 - Power Limit
232° F (111° C)
Engine Protection
Ignition Misfire
237° F (114° C)
Engine Protection
Level 2 - Power Limit
244° F (118° C)
Engine Protection
Shutdown
252° F (122° C)
ITEM SPECIFICATION
Cooling System Capacity 5 Qt (4.7 L)
Pressure Cap Relief
13 PSI
Polaris Extended Life Antifreeze
2880514 - Quart
2880513 - Gallon
Recommended Coolant
Use only high quality antifreeze/coolant mixed with
distilled water in a 50/50.
CAUTION
Using tap water in the cooling system will lead to a
buildup of deposits which may restrict coolant flow and
reduce heat dissipation, resulting in possible engine
damage. Polaris Premium 50/50 Extended Life
Antifreeze is recommended for use in all cooling
systems and comes pre-mixed, ready to use.
COOLING SYSTEM PRESSURE TEST
1. Remove the hood from the front cab.
WARNING
Escaping steam can cause burns. Never remove the
pressure cap while the engine is warm or hot. Always
allow the engine to cool before removing the pressure
cap.
2. Remove the pressure cap from the radiator and
pressure test the cooling system using pressure test
tool (
2870975 ).
3. The system must maintain 10 psi for five minutes or
longer. If pressure loss is evident within five minutes,
check the radiator, all cooling system hoses, clamps
and water pump seal for leakage.
RADIATOR CAP PRESSURE TEST
1. Remove the hood from the front cab.
WARNING
Escaping steam can cause burns. Never remove the
pressure cap while the engine is warm or hot. Always
allow the engine to cool before removing the pressure
cap.
2. Remove radiator pressure cap and test using a
pressure cap tester (commercially available).
3. Replace cap if it does not meet the specification.
Radiator Cap Relief Pressure
13 psi (90 kPa)
ENGINE / COOLING / HVAC SYSTEM