Polaris RANGER XP 1000 2018-2019, Service Manual

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9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
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ELECTRICAL AND IGNITION SYSTEM MAINTENANCE
BATTERY MAINTENANCE
Keep battery terminals and connections free of
corrosion. If cleaning is necessary, remove the corrosion
with a stiff wire brush. Wash with a solution of one
tablespoon baking soda and one cup water. Rinse well
with tap water and dry off with clean shop towels. Coat
the terminals with dielectric grease or petroleum jelly.
WARNING
CALIFORNIA PROPOSITION 65 WARNING:
Batteries, battery posts, terminals and related
accessories contain lead and lead compounds, and
other chemicals known to the State of California to
cause cancer and birth defects or other reproductive
harm.
WASH HANDS AFTER HANDLING.
WARNING
Battery electrolyte is poisonous. It contains sulfuric
acid. Serious burns can result from contact with skin,
eyes or clothing. Antidote:
External: Flush with water.
Internal: Drink large quantities of water or milk. Follow
with milk of magnesia, beaten egg, or vegetable oil. Call
physician immediately.
Eyes: Flush with water for 15 minutes and get prompt
medical attention.
Batteries produce explosive gases.
Keep sparks, flame, cigarettes, etc. away. Ventilate
when charging or using in an enclosed space.
Always shield eyes when working near batteries.
KEEP OUT OF REACH OF CHILDREN.
NOTICE
Batteries must be fully charged before use or battery
life will be reduced by 10-30% of full potential. Charge
battery according to “Charging Procedure” provided in
Chapter 10. Do not use the vehicle’s stator/alternator to
charge a new battery.
BATTERY REMOVAL
1. Remove the passenger seat (right rear passenger
seat on the CREW models) and storage container to
access the battery
q
.
2. Disconnect the black (negative) battery cable
w
.
3. Disconnect the red (positive) battery cable
e
.
CAUTION
To reduce the chance of sparks, disconnect the black
(negative) cable first. When reinstalling the battery,
connect the black (negative) cable last.
4. Remove the fastener
r
retaining the battery hold-
down strap and lift the battery out of the vehicle.
BATTERY INSTALLATION
NOTICE
Using a new battery that has not been fully charged can
damage the battery and result in a shorter life. It can
also hinder vehicle performance. Follow the battery
charging procedure in Chapter 10 “Electrical” before
installing the battery.
1. Ensure the battery is fully charged.
2. Place the battery
q
in the vehicle. Install the hold-
down strap and retaining fastener
r
.
3. Coat the terminals with dielectric grease or
petroleum jelly.
4. Install and tighten the red (positive) cable
e
first.
Torque to specification.
TORQUE
Battery Terminal Bolt:
6 lb-ft (8 Nm)
MAINTENANCE