Polaris RANGER XP 1000 2018-2019, Service Manual

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9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
FRONT GEARCASE LUBRICATION
NOTICE
It is important to follow the front gearcase maintenance
intervals described in the Periodic Maintenance Chart.
The front gearcase fluid level should be checked and
changed in accordance with the maintenance schedule.
• Be sure vehicle is positioned on a level surface when
checking or changing the fluid.
• Check vent hose to be sure it is routed properly and
unobstructed.
Front Gearcase Fluid Level Check
The fill plug is located on the bottom right side of the front
gearcase. Access the fill plug through the right front
wheel well. Maintain fluid level even with the bottom of
the fill plug hole.
1.
Position vehicle on a level surface.
2. Locate the gearcase fill plug
q
through the right front
wheel well area.
3. Remove the fill plug and check the fluid level.
4. If fluid level is not even with the bottom threads, add
the recommended fluid as needed. Do not overfill.
5. Reinstall the fill plug and torque to specification.
TORQUE
Front Gearcase Fill / Drain Plug:
8-10 lb-ft (11-14 Nm)
Front Gearcase Fluid Change:
The drain plug is located on the bottom of the front
gearcase. Access the drain plug through the access
hole in the frame underneath the front gearcase.
6. Remove the fill plug.
7. Place a drain pan under the front gearcase drain
plug.
8. Remove the drain plug
w
and allow fluid to drain
completely.
9. Clean the drain plug magnetic surface.
10. Reinstall drain plug with a new O-ring and torque to
specification.
11. Add the recommended amount of fluid through the fill
hole. Maintain the fluid level even with the bottom
threads of the fill plug hole.
FLUID CAPACITY
Recommended Front Gearcase Fluid:
Polaris Demand Drive Fluid
(PN 2877922) (Quart)
Capacity: 8.0 oz (240 mL)
12. Reinstall fill plug with a new O-ring and torque to
specification.
TORQUE
Front Gearcase Fill / Drain Plug:
8-10 lb-ft (11-14 Nm)
13. Check for leaks. Dispose of used fluid properly.
MAINTENANCE