Polaris RANGER XP 1000 2018-2019, Service Manual

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9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
7.7
3. Install pinch bolts (A) and torque to specification.
TORQUE
Ball Joint Pinch Bolts:
42 lb-ft (57 Nm)
4. Install the steering tie rod end onto the front bearing
carrier and torque the fastener (B) to specification.
Install a NEW cotter pin (C)
TORQUE
Tie Rod End Fastener:
40 lb-ft (54 Nm)
5. Apply grease to the drive shaft splines.
6. Install front wheel hub assembly, cone washers, and
hand tighten the castle nut. Install washers with
domed side out.
7. Install the front brake caliper. Install the mounting
bolts (D) and torque to specification.
TORQUE
Front Caliper Mounting Bolts:
30 lb-ft (41 Nm)
8. Torque wheel hub castle nut (E) to specification and
install a NEW cotter pin (F). Tighten nut slightly if
necessary to align holes for the cotter pin.
TORQUE
Front Hub Castle Nut:
80 lb-ft (108 Nm)
9. Install wheel and four wheel nuts (G). Torque wheel
nuts to specification.
TORQUE
Wheel Nuts (Steel): 60 lb-ft (81 Nm)
Wheel Nuts (Cast Alum): 120 lb-ft (163 Nm)
10. Rotate wheel and check for smooth operation. Bend
both ends of cotter pin around the end of the shaft.
Install the center cap and/or rubber dust cap.
FINAL DRIVE