Strautmann Giga-Trailer 1840 Operating Instructions Manual Download Page 1

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Operating Instructions

Chopper Trailer

Giga-Trailer 1840 / 1840 DO
Giga-Trailer 2246 / 2246 DO

Ausgabe 540 00 903/3

12/05

B. Strautmann & Söhne GmbH & Co. • Landmaschinenfabrik • Bielefelder Straße 53 • D-49196 Bad Laer

Tel.: 05424/802-0 • Fax: 05424/80264 • E-Mail: [email protected] • www.strautmann.com

Operating Instructions

09/06

Summary of Contents for Giga-Trailer 1840

Page 1: ... 1840 DO Giga Trailer 2246 2246 DO Ausgabe 540 00 903 3 12 05 B Strautmann Söhne GmbH Co Landmaschinenfabrik Bielefelder Straße 53 D 49196 Bad Laer Tel 05424 802 0 Fax 05424 80264 E Mail kontakt strautmann com www strautmann com Operating Instructions 09 06 ...

Page 2: ...e safety standards and respective safety and health regulations of EC Directive 89 392 EWG at the time of issue To comply with the safety and health requirements of the named EC Directive the following standard s and or technical speciﬁcations s was were used as a reference EN 292 Bad Laer September 22nd 2006 Dipl Kfm W Strautmann R Kleine Niesse Managing Director Senior Manager Construction Vehic...

Page 3: ...n practical Usage 18 9 Hitching to Tractor 19 9 1 Universal Drive Shaft Adjustment 20 9 2 Forced Steering 21 10 Practical Usage loading unloading 23 11 Maintenance and Care 23 11 1 Floor Conveyor Chains 23 11 2 Shredder drum drive chains 23 11 3 Hydraulic Oil Filter for electro hydr 24 11 4 Axles 24 11 5 Tyres 25 11 6 Torques for metric screws 26 12 Compressed Air Brake System 27 12 1 Coupling to ...

Page 4: ...been marked by a warning triangle Please pass all safety instructions on to other users The hazard warning and safety advice signs provide important information on safe operation Observing them is in the interests of your own safety Due to the many different types of machines and special features available not every variation described here is to be found on your machine Should you have any furthe...

Page 5: ...nance conditions speciﬁed by the manufacturer will also be part of proper use The vehicle may only be operated maintained and serviced by people who are acquainted with the said vehicle and its equipment and have been instructed as to the dangers involved Any unauthorized modiﬁcations carried out on the machine will invalidate the product liability and the manufacturer s liability for any damage r...

Page 6: ...ce of the following suggestions and rules helps prevent accidents from the very outset 3 1 General and hazard warning pictograms Fig 1 Attention Torn off or unreadable signs or pictograms must be replaced immediately by new ones Pictograms or signs can be procured from specialist stores or directly from Strautmann s spare parts warehouse Tel 49 0 5424 802 31 on both sides on both sides on both sid...

Page 7: ...lready started work it will be too late The machine is designed for single handed operation The operator may only ope rate the machine and actuate its functions when there are no other persons in the danger zone please pay particular attention to children Foreign objects in the forage can be slung out during discharge by the spreader drums All safety guards must be properly mounted at all times Ne...

Page 8: ...s while the motor is running Never take hold of the moving ﬂoor conveyor rails risk of ﬁngers hand being crushed Before every machine start up put the hydraulic controls and electro hydraulic switches to zero position Before carrying out any work e g maintenance and repairs on the machine switch off the motor and remove the ignition key 870 07 113 870 07 115 870 07 120 ...

Page 9: ...to take the hitch eye ﬁtted to the trailer If a ball hitch 80 is being used take particular care that the crop guard to ball clearan ce is adequate when driving on stacks To attain greater freedom of movement on the tractor side Scharmüller ball head hitch use the shorter crop guard 1 Scharmüller order no 02481316 Damaged or bent hitching equipment is a threat to safety and should not be used agai...

Page 10: ...ur driving speed to the prevailing local conditions When driving up and down steep hills as well as across hills avoid sudden cornering Ensure adequate steering and braking performance Single and tandem axle vehicles with tongue load are in danger of tipping over if they have been unevenly loaded especially during hitching or in uncoupled condition Ensure sufﬁcient tongue load Please take care dur...

Page 11: ...ith overrunning brake keep to the permitted bending range and ensure adequate drive shaft leeway Before switching on the P T O shaft make sure that the selected speed and sense of rotation of the tractor P T O corresponds to the permitted speed and sense of rotation of the machine Before every drive shaft start up check that the locking mechanisms have locked into place properly Never switch on th...

Page 12: ...nsult the vehicle manufacturer ﬁrst 3 5 Hydraulics Check the hydraulic lines and hose as well as ﬁttings and parts for damage and leaks regularly Hydraulic hoses should be replaced every 6 years Only use spare parts that meet the manufacturer s requirements Ensure that the hydraulic hoses never bend or rub When connecting to tractor make sure the hydraulic system is depressurised both on the tract...

Page 13: ...ehicle front panel 3 7 Road Trafﬁc Regulations for Germany In the case of exported vehicles the road trafﬁc regulations in force in the relevant country shall apply 1 Registration 18 Trailers running at a speed of over 25 km h are always subject to registration 2 TÜV Re examination 29 Trailers with an admissible maximum speed of 40 km h are subject to this examination by the TÜV every 24 months Tr...

Page 14: ...nsurance 6 Driving Licence 4 and 5 or driving permit ordinance FeV Lof vehicles and vehicle combinations up to a maximum speed of 60 km h may be driven with a class T driving license However over 40 km h a minimum age of 18 years is required If the vehicle is to be driven with a licence class L a sign showing 25 km h 58 STVZO trafﬁc regulations must be displayed on the rear of the vehicle 4 Techni...

Page 15: ...71 7 71 F loading area width conical m 2 34 2 38 2 34 2 38 2 34 2 38 2 34 2 38 G loading area height m 2 32 2 32 2 32 2 32 H track width m 2 03 2 03 2 05 2 05 I Axle spacing m 1 50 1 50 1 60 1 60 J drawbar height top hitch m 1 00 1 00 1 00 1 00 K drawbar height bottom hitch m 0 55 0 55 0 55 0 55 load capacity m 37 0 37 0 42 5 42 5 max hydraulic pressure bar 210 210 210 210 oil ﬂow rate l min 40 70...

Page 16: ...rolling The hydraulic block is constructed in modular design so that optional equipment can be ﬁtted at a later date by simply extending the hydraulic block The ﬂow regulator for the neutral circuit the pressure relief valve and the ﬂoor conveyor valve are to be found in the pump inlet plate Speed adjustment for consumers other than the ﬂoor conveyor is regulated from the adjusting screw on the in...

Page 17: ...d in place so that it does not have to be held onto constantly The functions required can now be selected directly from the control box using the toggle switches Attention Before depressurising the hydraulic system again via the tractor control valve the toggle switches on the electrical control box must be put to zero position High accident risk Fig 3 1 6 3 LS Connection The self loading trailer ...

Page 18: ...f 8 Check light tailgate open 9 Check light work lights on Fig 4 7 Operation The Strautmann Giga Trailer chopper is equipped with an electric control box In this electric control box which is mounted in full view of the driver you will ﬁnd the switches and check lights acc to model which the tractor driver has to operate and or control Wherever necessary the toggle switches are ﬁtted with a locked...

Page 19: ...Front panel grid closed 5 Floor conv speed level II 16 Work lights on 6 Floor conveyor on not permitted on public roads 7 Floor conveyor off 17 Work lights off 8 Tailgate open 18 Check light tailgate open 9 Tailgate closed 19 Check light work lights on 10 Steering axle locked 20 Check light speed control 11 Steering axle free In case of power failure it is possible to actuate the control valve by ...

Page 20: ...re perfectly clean If dirt gets into the hydraulic system malfunctioning is likely to occur 11 The hydraulic couplings on the trailer must match those of the self loading or discharge trailer On certain types of trailer for example John Deere Ford or Fiat the hydraulic couplings are ﬁtted with a ball If this kind of coupling is used tailback pressure or complete closure of the coupling can occur 1...

Page 21: ...load Push on drive shaft and adjust lengths if necessary Mount the drive shaft slip clutch on the machine side Attention Even if the position is unfavourable a minimum overlap of 1 3 of the lemon tubes must be reached Please follow the operating instructions of the drive shaft manufacturer Fig 6 The height of the drawbar can be adjusted by removing the modules dia 150 on the rubber buffers The sup...

Page 22: ...drive shaft halves on both sides in the shortest operating position Hold them side by side and mark them A approx 110 120 mm Shorten the inner and outer tubes equally Shorten the inner and outer slide in sections by the same length as the protective tube Deburr the cutting edges and remove the ﬁlings carefully Fig 7 ...

Page 23: ... with forced steering To ensure that the forced steering functions properly the hitch eye must be positioned over the bolt with as little play as possible Attach the coupling ball 1 ﬁg 8 for the steering rod 2 to the tractor securely at a distance of 245 mm from the hitch eye cyl left cyl right drawbar pressure gauge diaphragm tank 60bar test connection 3 way valve hand operated pump cyl left stee...

Page 24: ... steering cylinders on the steering axle 5 Open ball cock no 1 6 Pump oil into the system with the pump until bubble free oil emerges from the openings on the piston crown side of the cylinder mounted on the left in direction of travel on the steering axle and the right hand cylinder on the drawbar 7 Screw in the sealing plugs again on the piston crown side of the cylinders and open ball cock no 1...

Page 25: ... regularly and re tighten as required 11 1 Floor Conveyor Chains The ﬂoor conveyor chains are self tensioning If the maximum tension way of this automatic system has become overstretched after long periods of use 2 or 4 links will have to be removed from each round steel chain The spring tension should be set to 3 10 mm see ﬁg 11 with the adjusting screw 5 5 Fig 11 To shorten ﬂoor conveyor chains ...

Page 26: ...fety Maintenance Schedule Axles After ﬁrst working runs Check state of wheel nuts If necessary retighten wheel nuts M 22 x 1 5 Md 630Nm Check leeway of wheel hub bearing After 50 service hours Check leeway of wheel hub bearing Every 100 service hours Grease brake camshaft bearing not applicable with nylon bushings Check brake lever setting and adjust if necessary Every 500 service hours Check leew...

Page 27: ...he ground Low tyre pressures increase the contact surface of the tyres in comparison to high pressures By using wide tyres with low tyre pressure the tyres stay on the surface better and the rolling re sistance decreases Drawing the vehicle or equipment then requires less power fuel consumption falls and time is saved In addition less wheel imprints are left thus avoiding destructive soil compacti...

Page 28: ...2900 2150 3700 2750 M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2750 4750 3500 The torque values shown in this chart are guide values and do NOT apply when a different torque is quoted in this manual for particular screws and nuts Check that screws and bolts ﬁt tightly regularly Shear bolts are designed to shear off at a certain load level Shear bolts must be replaced with ...

Page 29: ...air vessel 9 Drain valve 10 Test connection compressed air vessel 11 Test connection front axle 12 Test connection rear axle 13 Test connection ALB 14 ALB regulator 15 Pressure differential valve 16 Parking brake 17 Release valve ALB Fig 13 12 1 Coupling to Tractor The compressed air brake system of the tractor must be compatible with that of the trailer Couple the two service line hose couplers t...

Page 30: ... the tractor side The trailer compressed air vessel 8 is ﬁlled via the supply line red hose coupler The brake pressure regulator 4 ﬂanged to the trailer brake valve can be manually adjusted to the respective load situation on the trailer The adjustment data for the ALB regulator 14 can be found next to the type plate on the front right hand side of the vehicle The brake pressure regulator can be s...

Page 31: ...OPERATING INSTRUCTIONS Giga Trailer Page 29 12 3 Brake Plan General Fig 14 Only with steering axle ...

Page 32: ...Oil ﬁlling capacity for gearbox Fill the spur drive gearbox with 0 75 l liquid grease Fill the angular gear for the shredder drum drive with 1 2 l gear oil VG 320 Check oil levels once a year After long Downtimes Clean vehicle thoroughly lubricate oil and grease Touch up damaged paintwork Take special care when using high pressure cleaning units right 1 Minimum distance of spraying nozzle to vehic...

Page 33: ...OPERATING INSTRUCTIONS Giga Trailer Page 31 13 1 Lubrication Chart ...

Page 34: ...OPERATING INSTRUCTIONS Page 32 Giga Trailer 14 Circuit Diagrams 14 1 Hydraulic Circuit Diagrams ﬂoor conveyor shaft ﬂoor conveyor shaft ...

Page 35: ... Giga Trailer Page 33 14 2 Electro Hydraulic Circuit Diagram hydr stand front grid steering axle BPW Tailgate Floor conveyor ﬂoor conveyor 2 speed standard optional Floor conveyor 2 speed with integrated hydraulics optional ...

Page 36: ...4 Giga Trailer 14 3 Electric Circuit Diagram standard green yellow signal loading area lighting loading area lighting step switching signal tailgate open Standard loading area Special loading area Standard tailgate Special tailgate ...

Page 37: ...optional free straight Alternative with BPW vsteering axle BPW indicator tailgate open only Giga Trailer loading area lighting loading area lighting hydr stand front grid steering axle tailgate ﬂoor conveyor 2nd level ﬂoor conveyor on off up closed open free straight closed open green yellow ...

Page 38: ... play running occasionally conveyor valve sticking during installation pilot piston ﬂoor clean pilot piston and check play conveyor valve sticking during installation Tailgate closes but leaky cylinder re seal cylinder opens a little again during loading piston in cylinder leaking re seal cylinder piston oil pre stressing too low actuate toggle switch a little longer tailgate sags during cylinder ...

Page 39: ... defective replace switch terminal strip defective replace terminal strip forward drive cannot be no 12 V voltage at tractor Ensure 12 V voltage regulated or trailer Cable cross section of supply select larger cable cross section line too small forward drive not running forward drive magnet replace magnet defective 2 or more functions Cable damaged 2 magnets replace cable operating at same time ac...

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Strautmann Giga-Trailer 1840, Operating Instructions Manual

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