Polaris RANGER XP 1000 2018-2019, Service Manual

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9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
CHAPTER 5 — PVT SYSTEM
PART DESCRIPTION
TORQUE
SPECIFICATION
Inner Clutch Cover Bolts 10 lb-ft (14 Nm)
Drive Clutch Retaining
Bolt 96 lb-ft (130 Nm)
Driven Clutch Retaining
Bolt (900) 38 lb-ft (52 Nm)
Driven Clutch Retaining
Bolt (1000) 43 lb-ft (58 Nm)
Outer Clutch Cover
Retaining Screws 4 lb-ft (6 Nm)
PVT Duct Hose Clamps 3 lb-ft (4 Nm)
Grease Zerk Fitting 4 lb-ft (6 Nm)
Airbox Mounting Screws 8 lb-ft (11 Nm)
Shift Weight Nuts 20 lb-in (2.3 Nm)
Drive Clutch Spider 290 lb-ft (393 Nm)
Drive Clutch Jam Nut 250 lb-ft (339 Nm)
Drive Clutch Cover Bolts 9 lb-ft (12 Nm)
Driven Clutch Retaining
Ring Bolts 9–12 lb-ft (12–16 Nm)
Driven Clutch Torx
Screws 48 lb-in (5 Nm)
CHAPTER 6 — TRANSMISSION
PART DESCRIPTION
TORQUE
SPECIFICATION
Engine / Transmission
Mounting Bolts Step 1–2
64 lb-ft (87 Nm)
Engine / Transmission
Mounting Bolts Step 3
5 lb-ft (7 Nm)
Engine / Transmission
Mounting Bolts Step 4–7
44 lb-ft (60 Nm)
Rear Transmission
Transverse Bolt
40 lb-ft (54 Nm)
Isolator Mount Bolts
22 lb-ft (30 Nm)
Intake Plenum Hose
Clamps
17 lb-in (2 Nm)
Lower Intake Plenum
Fastener
22 lb-ft (30 Nm)
CHAPTER 6 — TRANSMISSION
PART DESCRIPTION
TORQUE
SPECIFICATION
Differential Cover Screws
(8.8 Fastener)
18–22 lb-ft (24–30 Nm)
Differential Cover Screws
(10.9 Fastener)
28 ft-lbs (38 Nm)
Bearing Cover Retaining
Screws
8–10 lb-ft (11–14 Nm)
Snorkel Locking Screw 8–10 lb-ft (11–14 Nm)
Shift Fork Screws
17 lb-ft (23 Nm)
Transmission Case Bolts
15–20 lb-ft (20–27 Nm)
Sector Cover Bolts
9–12 lb-ft (12–16 Nm)
Transmission Fill / Drain
Plug
10-14 lb-ft (14-19 Nm)
Bellcrank Nut
12–18 lb-ft (16–24 Nm)
CHAPTER 7 — FINAL DRIVE
PART DESCRIPTION
TORQUE
SPECIFICATION
Ball Joint Pinch Bolts 42 lb-ft (57 Nm)
Tie Rod End Fastener 40 lb-ft (54 Nm)
Front Caliper Mounting
Bolts 30 lb-ft (41 Nm)
Front Wheel Hub Castle
Nuts 80 lb-ft (108 Nm)
Wheel Nuts (Steel
Wheels) 60 lb-ft (81 Nm)
Wheel Nuts (Cast
Aluminum Wheels) 120 lb-ft (163 Nm)
Flex Bearing Mounting
Fasteners 40 lb-ft (54 Nm)
Front Gearcase Cover
Plate Screws 7–11 lb-ft (10–15 Nm)
Front Gearcase Mounting
Bolts 30 lb-ft (41 Nm)
Bearing Carrier Fasteners 40 lb-ft (54 Nm)
Rear Wheel Hub Castle
Nuts 110 lb-ft (149 Nm)
Rear Caliper Mounting
Bolts 46 lb-ft (62 Nm)
GENERAL INFORMATION