Polaris RANGER XP 1000 2018-2019, Service Manual

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9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
17. Turn sheave counterclockwise, making sure bushing
is drawn straight into bore. Continue until bushing is
seated.
18. Remove nut from puller rod and set aside.
19. Remove sheave from puller.
20. Remove installation tool.
Cover Bushing Removal
21. Install main adapter
i
on puller.
22. Install adapter reducer
o
.
23. From outside of clutch cover, insert removal tool
e
into cover bushing.
24. With inside of cover toward vise, slide cover onto
puller.
25. Install nut onto puller rod and hand tighten. Turn
puller barrel to increase tension as needed.
26. Turn clutch cover counterclockwise on puller rod until
bushing is removed and cover comes free.
27. Remove nut from puller rod and set aside.
28. Remove bushing and bushing removal tool from
puller. Discard bushing.
Cover Bushing Installation
29. Apply Loctite® 648 evenly to bushing bore in the
cover.
30. Working from inside of cover, insert new bushing and
bushing installation tool into center of clutch cover.
31. With main adapter on puller, insert cover onto puller
rod, placing outside of cover toward vise.
32. Install nut on rod and hand tighten. Turn puller barrel
to apply more tension if needed.
33. Turn clutch cover counterclockwise on puller rod until
bushing is seated.
34. Remove nut from puller rod. Take installation tool and
clutch cover off rod.
PVT SYSTEM