Polaris RANGER XP 1000 2018-2019, Service Manual

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9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
MASTER CYLINDER SERVICE
MASTER CYLINDER REMOVAL
1. Remove retaining clip from the clevis pin that
attaches the master cylinder to the brake pedal lever.
2. Remove the two mounting bolts that secure the
master cylinder to the frame.
3. Remove master cylinder and place a fluid catch
container under the master cylinder brake lines.
CAUTION
Brake fluid will damage finished surfaces.
Do not allow brake fluid to come in contact with finished
surfaces.
4. Loosen the brake line banjo bolt and brake switch (E)
allowing the fluid to drain.
5. Discard seals and replace upon assembly.
NOTICE
Make note of front and rear brake line orientation on the
master cylinder.
6. Dispose of brake fluid properly and DO NOT re-use.
MASTER CYLINDER INSTALLATION
1. Install brake lines on master cylinder with new seals.
Torque banjo bolts to specification.
TORQUE
Brake Line Banjo Bolts:
15 lb-ft (20 Nm)
2. Attach the master cylinder to the frame and torque
mounting fasteners to specification.
TORQUE
Master Cylinder Mounting Bolts:
23 lb-ft (31 Nm)
3. Attach the master cylinder to the brake pedal lever
by installing the clevis pin and retaining clip.
4. Follow the “Brake Bleeding / Fluid Change”
procedure.
5. Field test unit for proper braking action before putting
into service. Inspect for fluid leaks and firm brakes.
BRAKE SYSTEM