Polaris RANGER XP 1000 2018-2019, Service Manual

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5.10
9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
8. Remove the inner clutch cover from the vehicle.
PVT ASSEMBLY
1. Inspect the inner clutch cover. Replace if cracked or
damaged.
2. Inspect the seal on the transmission input shaft.
Replace if damaged.
3. Inspect inner clutch cover seal (engine side). Replace
if cracked, torn or damaged.
4. Install the inner clutch cover. Make sure the fuel line
C
is properly routed and retained on top of the inner
clutch cover.
5. Install the bolts that retain the inner clutch cover to
the engine and transmission. Torque fasteners to
specification.
TORQUE
Inner Clutch Cover Bolts:
10 lb-ft (14 Nm)
6. Clean the end of the taper on the crankshaft and the
tapered bore inside the drive clutch.
7. Clean the splines inside the driven clutch and on the
transmission input shaft. Apply a light film of grease
to the splines on the shaft.
8. Install the drive clutch, driven clutch, and drive belt as
an assembly.
9. Install the drive clutch insert, washer and bolt. Torque
the drive clutch retaining bolt to specification.
TORQUE
Drive Clutch Retaining Bolt:
96 lb-ft (130 Nm)
10. Install the driven clutch bolt and washer. Torque the
driven clutch retaining bolt to specification.
NOTICE
Driven Clutch Retaining Bolt (900):
38 lb-ft (52 Nm)
TORQUE
Driven Clutch Retaining Bolt (1000):
43 lb-ft (58 Nm)
11. Install a new outer clutch cover seal with the colored
stripe facing the inner clutch cover.
12. Install the outer clutch cover. Refer to steps 2-3 under
"Belt Installation"page 5.13 procedure.
PVT SYSTEM