Yamaha GRIZZLY 550 2015 Owner'S Manual Download Page 1

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DIC183

YFM550DF

YFM550PF

YFM550PHF

OWNER’S MANUAL

MANUEL DU PROPRIÉTAIRE

MANUAL DEL PROPIETARIO

2LB-F8199-61

READ THIS MANUAL CAREFULLY!

It contains important safety information.

LIRE ATTENTIVEMENT CE MANUEL!

Il comprend d’importantes informations de sécurité.

¡LEA ESTE MANUAL ATENTAMENTE!

Contiene indicaciones importantes acerca de la seguridad.

Summary of Contents for GRIZZLY 550 2015

Page 1: ...RE MANUAL DEL PROPIETARIO 2LB F8199 61 READ THIS MANUAL CAREFULLY It contains important safety information LIRE ATTENTIVEMENT CE MANUEL Il comprend d importantes informations de s curit LEA ESTE MANUA...

Page 2: ...DIC183 Original instructions Notice originale Manual original PRINTED IN USA 2014 03 0 5 1 CR E F S...

Page 3: ...Y It contains important safety information WARNING OWNER S MANUAL YFM550DF YFM550PF YFM550PHF This ATV should not be ridden by anyone under 16 years of age 2LB F8199 61 E0 U2LB61E0 book Page 1 Friday...

Page 4: ...laan 101 1119 NC Schiphol Rijk The Netherlands Signature Akihiro Tsuzuki Date of Issue to which this declaration applies conforms to the essential health and safety requirements of Directive 2006 42 E...

Page 5: ...Signature Akihiro Tsuzuki Date of Issue to which this declaration applies conforms to the essential health and safety requirements of Directive 2006 42 EC To effect correct application of the essentia...

Page 6: ...ding of the features and operation of this ATV This manual includes important safety information It provides information about special techni ques and skills necessary to ride the ATV It also includes...

Page 7: ...fety alert symbol It is used to alert you to potential per sonal injury hazards Obey all safety messages that follow this sym bol to avoid possible injury or death A WARNING indicates a hazardous situ...

Page 8: ...rway Please check your local riding laws and regulations before operating this ATV EBU17411 YFM550DF YFM550PF YFM550PHF OWNER S MANUAL 2014 by Yamaha Motor Co Ltd 1st edition February 2014 All rights...

Page 9: ...lever 4 14 Drive select lever 4 15 Fuel tank cap 4 15 Fuel 4 16 Seat 4 18 Storage compartments 4 18 Front carrier 4 21 Rear carrier 4 21 Adjusting the front and rear shock absorber assemblies 4 21 Aux...

Page 10: ...ing the radiator grills 8 19 Checking the spark plug 8 20 Engine oil and oil filter cartridge 8 22 Final gear oil 8 26 Differential gear oil 8 29 Coolant 8 31 Cleaning the air filter element 8 39 Clea...

Page 11: ...eplacing a headlight bulb 8 61 Adjusting a headlight beam 8 63 Replacing the tail brake light bulb 8 63 Removing a wheel 8 64 Installing a wheel 8 65 Troubleshooting 8 66 Troubleshooting charts 8 67 C...

Page 12: ...your ATV These labels contain important information for safe and proper operation Never remove any labels from your ATV If a label becomes difficult to read or comes off request a re placement label f...

Page 13: ...lbf 37S F817S 00 1HP F817R 10 85 kg 187 lbs 35 0 kPa 0 35 kgf cm 5 0 psi 30 0 kPa 0 30 kgf cm 4 4 psi 1HP F816M M0 YAMAHA 1HP F817R 00 45 kg 99 lbs 1P0 F816P 20 YAMAHA 1HP F2259 21 1 2 3 4 5 6 U2LB61E...

Page 14: ...WA 27 5 kW 294 kg 2014 1NP F155A 20 37S F816N 00 0 5 kg 1 lb YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA JAPAN YFM550FWAD 27 5 kW 294 kg 2014 2LB F155A 10 YAMAHA 1HP F811R 00 8 9 7 YFM550DF 7 YFM550PF YFM5...

Page 15: ...1 4 1 37S F816S 00 1P0 F816R 00 YAMAHA 10 11 12 U2LB61E0 book Page 4 Friday February 21 2014 3 03 PM...

Page 16: ...om 12 years old Operation of this ATV by children under the age of 12 increases the risk of severe injury or death Adult supervision required for children under age 16 Use from 16 years old Operating...

Page 17: ...ss of control Adjust the tire pressure Improper tire pressure can cause loss of control Loss of control can result in severe injury or death This pictogram shows the loading limits and or maximum load...

Page 18: ...1 7 1 YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA JAPAN kW kg 1 2 3 4 1 2 3 4 Year of construction Model Name Max Power Mass In Running Order U2LB61E0 book Page 7 Friday February 21 2014 3 03 PM...

Page 19: ...1 8 1 For Oceania 1 2 3 4 6 7 9 8 10 5 5 U2LB61E0 book Page 8 Friday February 21 2014 3 03 PM...

Page 20: ...AXIMUM LOADING LIMIT 37S F151K 00 PULLING LOAD 5880 N 600 kgf 1322 lbf TONGUE WEIGHT 147 N 15 kgf 33 lbf YAMAHA WARNING NEVER ride as a passenger Passengers can cause a loss of control resulting in SE...

Page 21: ...Avoid hills and rough terrain Maximum Vehicle Load 220 kg 485 lbs Includes weight of operator cargo and accessories and if applicable trailer tongue weight WARNING 1HP F816M 00 YAMAHA IMPROPER TIRE PR...

Page 22: ...tion at speeds too fast for your skills or the conditions on public roads a collision can occur with another vehicle with a passenger passengers affect balance and steering and increase risk of losing...

Page 23: ...under 16 years old should never oper ate an ATV with engine size greater than 90 cc Never allow a child under age 16 to operate an ATV without adult supervision and never allow continued use of an AT...

Page 24: ...g to turn at faster speeds and never turn at excessive speeds Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larger hills Always...

Page 25: ...as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control Never operate an ATV in fast flowing water or in water deeper than that recommended in this ma...

Page 26: ...ry If you can physically operate your vehicle inspect your vehicle If the vehicle is in safe operating con dition and you can safely operate it restart it and ride gently back to camp or other known l...

Page 27: ...he vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries re lated to changes in the vehicle Keep the followin...

Page 28: ...deadly levels of carbon monoxide can linger for hours or days in en closed or poorly ventilated areas If you experi ence any symptoms of carbon monoxide poisoning leave the area immediately get fresh...

Page 29: ...l dipstick 7 Oil filter cartridge 8 Coolant reservoir 5 1 Rear shock absorber assembly spring preload adjusting ring 2 Rear storage compartment and tool kit 3 Fuel tank cap cover 4 Front shock absorbe...

Page 30: ...Rear brake lever 3 Handlebar switches 4 Horn switch 5 Rear brake fluid reservoir 6 Multi function display 7 Front brake fluid reservoir 8 On Command four wheel drive differential gear lock switch 9 Fr...

Page 31: ...s follows on All electrical systems are supplied with power The headlights and taillight come on when the light switch is on and the engine can be started The key cannot be removed off All electrical...

Page 32: ...This indicator light comes on when the transmis sion is in the reverse position EBU17971 Park indicator light This indicator light comes on when the transmis sion is in the park position 1 On Command...

Page 33: ...on the radiator i e after riding in wet terrain In this case see page 8 19 for an explanation on how to access the radiator Start the engine after making sure that the warning light is out Continuous...

Page 34: ...the EPS motor from overheating EBU30451 On Command four wheel drive indicator On Command differential gear lock indicator and indicator light DIFF LOCK The On Command four wheel drive indicator comes...

Page 35: ...A and TRIP B in the fol lowing order ODO TRIP A TRIP B ODO To reset a tripmeter select it by pushing the SE LECT button and then push the RESET button for at least three seconds The tripmeters can be...

Page 36: ...ECT button and then release it to start the clock Fuel meter The fuel meter indicates the amount of fuel in the fuel tank The display segments of the fuel meter disappear from F full towards E empty a...

Page 37: ...ay indicates an error co de note the code number and then have a Yamaha dealer check the vehicle NOTICE ECB00812 If the multi function display indicates an error code the vehicle should be checked as...

Page 38: ...t Set the switch to OFF to turn off all the lights NOTICE ECB00044 Do not use the headlights with the engine turned off for an extended period of time oth erwise the battery may discharge to the point...

Page 39: ...so it takes more effort to turn the ATV The effort needed to turn increas es with the riding speed You may lose control and have an accident if you cannot make a sharp enough turn for the speed you a...

Page 40: ...e multi function dis play To change from four wheel drive to two wheel drive stop the ATV and push the switch in to the 2WD position EBU30462 On Command differential gear lock switch 4WD LOCK WARNING...

Page 41: ...V is equipped with a switch allowing you to lock the differential gear when in four wheel drive Select the appropriate switch position according to the terrain and the conditions 4WD four wheel drive...

Page 42: ...he switch to the 4WD position TIP When the switch is set to LOCK or 4WD the differential gear lock indicator and indicator light will flash until the differential gear is completely locked or unlocked...

Page 43: ...he throttle le ver will increase the engine speed Regulate the speed of the ATV by varying the throttle position Because the throttle is spring loaded the ATV will decelerate and the engine will retur...

Page 44: ...eration You could lose control resulting in an accident EWB00242 3 Tighten the locknut EBU18392 Front brake lever The front brake lever is located on the right han dlebar To apply the front brake pull...

Page 45: ...ating the drive select lever and driving in reverse section on page 6 2 for the drive select lever operation EBU27351 Fuel tank cap To remove the fuel tank cap Open the fuel tank cap cover and then re...

Page 46: ...fol low these instructions 1 Before refueling turn off the engine and be sure that no one is sitting on the vehicle Nev er refuel while smoking or while in the vicinity of sparks open flames or other...

Page 47: ...inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin wash with soap and water If gasoline spills on your clothing change your c...

Page 48: ...aintenance costs EBU18882 Seat To remove the seat Pull the seat lock lever upward and pull up the seat at the rear To install the seat Insert the projections on the front of the seat into the seat hol...

Page 49: ...t storage compartment is located at the front right side of the ATV To access the storage compartment remove the storage compartment cover by turning it counterclockwise The rear storage compartment i...

Page 50: ...kg 1 lb for the front storage compartment or 2 0 kg 4 lb for the rear storage compartment Do not exceed the maximum load of 220 0 kg 485 lb for the ATV TIP A drain plug is fitted at the bottom of each...

Page 51: ...5 lb for the ATV EBU30471 Adjusting the front and rear shock ab sorber assemblies The spring preload can be adjusted to suit the rid er s weight and the riding conditions WARNING EWB00401 Always adjus...

Page 52: ...th the position indicator on the shock absorber TIP A special wrench can be obtained at a Yamaha dealer to make this adjustment WARNING EWB02731 The rear shock absorber assembly contains highly pressu...

Page 53: ...assembly to a Yamaha deal er for any service EBU19184 Auxiliary DC jack The auxiliary DC jack is located at the front right side of the ATV The auxiliary DC jack can be used for suitable work lights r...

Page 54: ...se the fuse to blow If accessories are used without the engine running or with the headlights turned on the battery will lose its charge and engine start ing may become difficult Do not use an automot...

Page 55: ...Yamaha dealer Before using this vehicle check the following points ITEM ROUTINE PAGE Fuel Check fuel level in fuel tank and add recommended fuel if neces sary Check fuel line for leakage Correct if n...

Page 56: ...ottle lever Make sure that operation is smooth Lubricate cable and lever housing if necessary Check lever free play and adjust if necessary 5 4 8 45 Control cables Make sure that operation is smooth L...

Page 57: ...y See page 8 31 TIP The coolant level must be checked on a cold en gine since the level varies with engine tempera ture EBU29083 Front and rear brakes Brake levers and brake pedal Check that there is...

Page 58: ...t open smoothly and spring back to the idle position when released Have a Yamaha dealer correct if necessary EBU19815 Tires Check tire pressure regularly to make sure it is at the recommended specific...

Page 59: ...the tire groove decreases to 3 mm 0 12 in due to wear replace the tire Recommended tire pressure Front 35 0 kPa 0 350 kgf cm 5 0 psi Rear 30 0 kPa 0 300 kgf cm 4 4 psi Minimum tire pressure Front 32 0...

Page 60: ...ufacturing Corporation of America 1 Tire wear limit Front Manufacturer model YFM550DF CHENG SHIN C828 AUS NZL YFM550DF MAXXIS MU19 EUR FRA GBR YFM550PF CHENG SHIN C828 AUS NZL YFM550PF MAXXIS MU19 EUR...

Page 61: ...g and comfort Other tires rims sizes and combinations may not be appropriate EBU19841 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened EBU19851 Instruments lights and...

Page 62: ...ant temperature warning light Engine trouble warning light The EPS warning light should come on then go off when the engine is started for EPS model NOTICE ECB00825 If a warning light does not go off...

Page 63: ...e as short as possible to preserve battery energy Do not crank the engine more than 10 seconds on each attempt NOTICE ECB00164 For maximum engine life never accelerate hard when the engine is cold EBU...

Page 64: ...ple or ob stacles behind you When it is safe to proceed go slowly 1 Bring the ATV to a complete stop 2 Apply the brake pedal The drive select lever cannot be shifted into or from reverse or park witho...

Page 65: ...n in hours For ATVs not equipped with an odometer or hour meter follow the figures given in hours There is never a more important period in the life of your engine than the first 320 km 200 mi or 20 h...

Page 66: ...engine and shift the drive select lever into the park position EBU29901 Parking on a slope WARNING EWB00861 Avoid parking on hills or other inclines Parking on a hill or other incline could cause the...

Page 67: ...ftermarket products similar in design and quality to genuine Yamaha Accesso ries recognize that some aftermarket accessories or modifications are not suitable because of po tential safety hazards to y...

Page 68: ...ailer can change the stability and han dling of an ATV You must use common sense and good judgment when carrying cargo or towing a trailer Keep the following points in mind Never exceed the weight lim...

Page 69: ...fting load can cause an accident Make sure the load does not interfere with con trols or your ability to see where you are going Ride more slowly than you would without a load The more weight you carr...

Page 70: ...7 1 7 EBU21142 RIDING YOUR ATV U2LB61E0 book Page 1 Friday February 21 2014 3 03 PM...

Page 71: ...on pages 2 1 2 6 Also read all warn ing and notice labels on your ATV RIDE WITH CARE AND GOOD JUDGMENT Get training if you are inexperienced WARNING EWB01382 Do not operate this ATV or allow anyone el...

Page 72: ...are not recommended for their age can lead to severe injury or death of the child This ATV is designed to carry the operator and cargo only passengers prohibited The long seat is to allow the operato...

Page 73: ...Operating without an ap proved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident EWB01412 Wear eye protection when operating your ATV to reduce the...

Page 74: ...each time you use it to make sure the ATV is in safe operating condition Perform the pre operation checks listed on page 5 1 Always follow the inspection and mainte nance procedures and schedules desc...

Page 75: ...entered side to side and as low as possible Be sure cargo is se cured a loose load could change handling unexpectedly Make sure the load does not interfere with your control or ability to see where yo...

Page 76: ...off of the ATV If you remove a foot from a footboard your foot or leg may come into con tact with the rear wheels which could injure you or cause an accident EWB01472 Avoid wheelies and jumping WARNIN...

Page 77: ...engine area could catch fire Do not operate idle or park the ATV in dry grass or other dry ground cov er Keep the engine area free of dry grass brush or other combustible material Someone touching th...

Page 78: ...ces may seriously affect handling and control of the ATV and may cause the ATV to go out of control Always avoid paved surfaces including sidewalks driveways parking lots and streets EWB01512 While ri...

Page 79: ...y cause the ATV to upset WARNING The ATV could go out of control if you do not have enough time to react to hidden rocks bumps or holes Go slowly and be extra care ful when operating on unfamiliar ter...

Page 80: ...ag on the ATV DO NOT use the flag pole bracket as a trailer hitch WARNING You could collide with another vehicle if operating in areas where you cannot easily be seen Mount a cau tion flag on the ATV...

Page 81: ...lease the throttle and apply the brakes smoothly and evenly Improper use of the brakes can cause the tires to lose traction reducing control and increasing the possibility of an accident NOTICE ECB002...

Page 82: ...your weight over the front wheels by moving forward on the seat Once you have learned this technique you should be able to perform it at higher speeds or in tighter curves Improper riding procedures s...

Page 83: ...ddenly The ATV could flip over backwards Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill Never attempt to t...

Page 84: ...you are climbing a hill and you find that you have not properly judged your ability to make it to the top you should turn the ATV around while you still have forward motion provided you have the room...

Page 85: ...easily on extremely steep hills than on level surfaces or small hills Shift your weight backward and to the up side of the hill Never go down a hill at high speed Avoid going down a hill at an angle...

Page 86: ...er the front or rear brake because the wheels on the uphill side could come off the ground Apply both the front and rear brakes gradually Whenever possible ride your ATV straight down hill Avoid sharp...

Page 87: ...ay be necessary to correct the steering when riding on loose surfaces by pointing the front wheels slightly uphill When riding on slopes be sure not to make sharp turns either up or down hill If your...

Page 88: ...TV without verifying that you have regained proper braking ability WARNING Wet brakes may have reduced stopping ability which could cause loss of control EWB02622 After riding your ATV in water be sur...

Page 89: ...7 20 7 1 Air filter case check hose 1 Air filter case check hose 1 Storage compartment drain plug 1 Storage compartment drain plug U2LB61E0 book Page 20 Friday February 21 2014 3 03 PM...

Page 90: ...oards at all times Avoid jumping the ATV as loss of control and damage to the ATV may result SLIDING AND SKIDDING WARNING EWB01663 Skidding or sliding improperly may cause you to lose control of this...

Page 91: ...ommended until you have corrected the slide With practice over a period of time skill at con trolled sliding can be developed The terrain should be chosen carefully before attempting such maneuvers si...

Page 92: ...If not stop dismount on the uphill side of the ATV and physically turn the ATV around If the ATV starts to slip backwards DO NOT USE THE REAR BRAKE IF THE ATV IS IN 2WD the ATV may tip over on top of...

Page 93: ...off the engine when performing mainte nance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electri cal parts that can cause shocks or fires...

Page 94: ...and the tools provided in the owner s tool kit are intended to assist you in the performance of pre ventive maintenance and minor repairs However additional tools such as a torque wrench may be necess...

Page 95: ...tools data and technical skills NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Fu...

Page 96: ...Clean NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 U2LB61E0 book Page 4 Friday Fe...

Page 97: ...with an asterisk should be performed by a Yamaha dealer as they require special tools data and technical skills NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 k...

Page 98: ...d replace if nec essary 7 Tires Check tread depth and for damage and replace if necessary Check air pressure and balance and correct if necessary 8 Wheel hub bearings Check for looseness or damage and...

Page 99: ...heck toe in and adjust if necessary 16 Engine mount Check for cracks or other damage and replace if necessary 17 Axle boots Check for cracks or other damage and replace if necessary 18 Engine oil Chan...

Page 100: ...ce if neces sary 25 Throttle lever Check operation Check throttle lever free play and adjust if neces sary Lubricate cable and lever housing 26 Front and rear brake switches Check operation and correc...

Page 101: ...ull throttle Hydraulic brake service Regularly check and if necessary correct the brake fluid level Every two years replace the internal components of the brake master cylinders and calipers and chang...

Page 102: ...bs described in this chapter Refer to this section each time a panel needs to be removed and installed EBU27388 Panel A To remove the panel Pull upward on the areas shown 1 Panel A 2 Panel B 3 Panel C...

Page 103: ...ace the panel in the original position Panel B To remove the panel 1 Remove panel A 2 Remove the front carrier by removing the bolts 1 Panel A 1 Carrier bolt under the fenders U2LB61E0 book Page 11 Fr...

Page 104: ...upward to remove it To install the panel 1 Place the panel in the original position and then install the quick fasteners 1 Front carrier 2 Carrier bolt upper 1 Carrier bolt lower 1 Panel B 2 Quick fas...

Page 105: ...screws and then pull the panel upward to remove it To install the panel 1 Place the panel in the original position and then install the quick fastener screws Tightening torques Carrier bolt upper 34 N...

Page 106: ...A and C 2 Remove the quick fastener screw and bolt and then pull the panel upward to remove it TIP To ease removal of panel D shift the drive select lever into the reverse position 1 Panel D 2 Quick f...

Page 107: ...panel 1 Place the panel in the original position and then install the bolt and quick fastener screw 2 Install panels A and C 1 Panel E 2 Quick fastener screw 1 Bolt U2LB61E0 book Page 15 Friday Febru...

Page 108: ...l the panel downward while pushing the projection To install a panel 1 Place the panel in the original position 1 Panel F 2 Footboard nut 3 Footboard bolt 4 Panel bolt 5 Projection 1 Panel G 2 Footboa...

Page 109: ...To remove the panel 1 Remove the seat See page 4 18 2 Remove the rear carrier by removing the bolts Tightening torques Panel bolt 4 0 Nm 0 40 m kgf 2 9 ft lbf Footboard nut 4 0 Nm 0 40 m kgf 2 9 ft l...

Page 110: ...the areas shown To install the panel 1 Place the panel in the original position and then install the quick fasteners 1 Rear carrier 2 Carrier bolt upper 1 Carrier bolt lower 1 Panel H 2 Quick fastene...

Page 111: ...ove the quick fastener pull the radiator grill outward at the top and then pull it upward To install a radiator grill Place the radiator grill in its original position and then install the quick faste...

Page 112: ...ition the condition of the spark plug can reveal the condition of the engine To remove the spark plug 1 Remove the spark plug cap 2 Remove the spark plug as shown with the spark plug wrench included i...

Page 113: ...ssary 3 Measure the spark plug gap with a wire thick ness gauge and if necessary adjust the gap to specification To install the spark plug 1 Clean the surface of the spark plug gasket and its mating s...

Page 114: ...eplaced at the intervals specified in the periodic maintenance and lubrica tion chart To check the engine oil level 1 Place the ATV on a level surface 2 Check the engine oil level on a cold engine TIP...

Page 115: ...e minimum level mark add sufficient oil of the recom mended type to raise it to the correct level NOTICE Be sure the engine oil is at the correct level otherwise engine damage may result ECB00852 7 In...

Page 116: ...bolt and its gasket to drain the oil from the crankcase TIP Skip steps 5 9 if the oil filter cartridge is not being replaced 5 Remove panel F See page 8 10 6 Remove the oil filter cartridge with an oi...

Page 117: ...rque with a torque wrench 9 Install panel F 10 Install the engine oil drain bolt and its new gasket and then tighten the bolt to the spec ified torque 1 O ring 1 Torque wrench Tightening torque Oil fi...

Page 118: ...oil leakage If oil is leaking immediately turn the engine off and check for the cause 13 Turn the engine off wait at least ten minutes and then check the oil level and correct it if necessary 14 Insta...

Page 119: ...raise it to the correct level 4 Check the gaskets for damage and replace them if necessary 5 Install the oil level check bolt the oil filler bolt and their gasket and then tighten the bolts to the sp...

Page 120: ...bolt and its new gasket and then tighten the bolt to the specified torque 5 Refill with the recommended final gear oil to the brim of the check hole as shown NOTICE Be sure no foreign material en ter...

Page 121: ...t the in tervals specified in the periodic maintenance and lubrication chart To check the differential gear oil level 1 Place the ATV on a level surface 2 Remove the differential gear oil filler bolt...

Page 122: ...he drain bolt and its new gasket and then tighten the bolt to the specified torque 5 Refill with the recommended differential gear oil to the brim of the filler hole as shown NOTICE Be sure no foreign...

Page 123: ...ervals specified in the periodic maintenance and lubrication chart EBU27127 To check the coolant level 1 Place the ATV on a level surface TIP The coolant level must be checked on a cold en gine since...

Page 124: ...coolant as soon as possible otherwise the cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the antifreeze con tent of...

Page 125: ...ning pressure to escape before completely removing the cap 1 Place the ATV on a level surface 2 Remove panel D See page 8 10 3 Remove the footboard by removing the bolts and nuts 4 Place a container u...

Page 126: ...move the coolant reservoir cap 8 Disconnect the coolant reservoir hose on the coolant reservoir side and then drain the coolant from the coolant reservoir 1 Coolant drain bolt 2 Gasket 1 Trough 1 2 1...

Page 127: ...oft water may be used for refilling Do not use hard water or salt water since they are harmful to the engine ECB00992 14 Loosen the water pump air bleed bolt with out removing it to allow all of the a...

Page 128: ...amp screw and then remove the V belt cooling duct 18 Loosen the cylinder head air bleed bolt with out removing it to allow all of the air to es cape from the air bleed bolt hole 1 Water pump air bleed...

Page 129: ...ed add sufficient coolant until it reaches the top of the radiator and then in stall the radiator cap 24 Start the engine and then check for coolant leakage TIP If any leakage is found have a Yamaha d...

Page 130: ...s 1 Footboard nut 2 Footboard bolt A 3 Footboard bolt B 3 1 2 1 Tightening torques Footboard nut 4 0 Nm 0 40 m kgf 2 9 ft lbf Footboard bolt A 4 0 Nm 0 40 m kgf 2 9 ft lbf Footboard bolt B 7 Nm 0 7 m...

Page 131: ...y areas TIP There are two check hoses at the bottom of the air filter case which are located behind panels D and E See page 8 10 for an explanation on removing the panels Check the hoses periodically...

Page 132: ...the sponge material and the air filter mesh from the air filter case 5 Clean the mesh with solvent and then wipe the solvent off 1 Air filter case cover holder 2 Air filter case cover 1 Sponge materi...

Page 133: ...sponge material should be wet but not drip ping 10 Install the mesh and the sponge material into the air filter case NOTICE Make sure that the air filter element is properly seated in the air filter c...

Page 134: ...et of the air filter case for obstructions Check the air filter case rubber joint to the throttle body and the rub ber joint manifold fittings for an air tight seal Tighten all fittings securely to av...

Page 135: ...tailpipe housing 4 Check the gasket for damage and replace it if necessary 5 Install the gasket and then insert the tailpipe into the muffler and align the bolt holes 6 Install the bolts and tighten...

Page 136: ...ging the spark arrester otherwise it could cause injury to the eyes burns carbon monox ide poisoning possibly leading to death and start a fire Always let the exhaust system cool prior to touching exh...

Page 137: ...0 20 in as shown Periodically check the throttle lever free play and if necessary adjust it as follows 1 Slide the rubber cover back 2 Loosen the locknut 3 To increase the throttle lever free play tu...

Page 138: ...placement of brake components requires pro fessional knowledge Brake service should be performed by a Yamaha dealer WARNING EWB02572 Operating with improperly serviced or adjust ed brakes could lead t...

Page 139: ...he brake fluid is above the minimum level mark Check the brake fluid lev el with the top of the reservoir level Replenish the brake fluid if necessary Front brake 1 Wear indicator groove 1 Wear indica...

Page 140: ...that water does not enter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the flu id and may result in vapor lock NOTICE ECB01161 Brake fluid may damage pa...

Page 141: ...or leaking Oil seals Replace every two years Brake hoses Replace every four years EBU27773 Checking the front and rear brake lever free play The front and rear brake lever free play must be checked a...

Page 142: ...ear brake Before adjusting the brake pedal free play check the rear brake pads for wear The brake pedal free play should measure 1 0 6 0 mm 0 04 0 24 in as shown If the free play is in correct adjust...

Page 143: ...correct free play cannot be obtained have a Yamaha dealer adjust it TIP When adjusting the brake pedal free play Be sure not to step on the brake pedal Make sure the rear brake lever and brake pedal d...

Page 144: ...and lubricating the cables The operation and the condition of all control ca bles should be checked before each ride and the cables and cable ends should be lubricated if nec essary If a cable is dama...

Page 145: ...fore you begin riding in cold weather If the control cables are frozen or do not work smoothly you could be unable to control the ATV which could lead to an accident or collision EBU24913 Checking and...

Page 146: ...at the intervals specified in the periodic maintenance and lubrication chart If there is play in a wheel hub or if a wheel does not turn smooth ly have a Yamaha dealer check the wheel hub bearings EBU...

Page 147: ...e pe riodic maintenance and lubrication chart TIP For parts equipped with a grease nipple use a grease gun EBU2904D Battery The battery is located under panel A See page 8 10 This model is equipped wi...

Page 148: ...physician immediately EYES Flush with water for 15 minutes and get prompt medical attention Batteries produce explosive gases Keep sparks flame cigarettes or other sources of ignition away Ventilate...

Page 149: ...emoving the bat tery the main switch must be off and the negative lead must be disconnected be fore the positive lead ECB01002 5 Pull the battery out of its compartment 1 Front carrier 2 Carrier bolt...

Page 150: ...dry place If the battery will be stored for more than two months check it at least once a month and fully charge it if necessary NOTICE ECB00941 Always keep the battery charged Storing a discharged ba...

Page 151: ...g a fuse Tightening torques Carrier bolt upper 34 Nm 3 4 m kgf 25 ft lbf Carrier bolt lower 34 Nm 3 4 m kgf 25 ft lbf Carrier bolt under the fenders 7 Nm 0 7 m kgf 5 1 ft lbf 1 Fuse box 2 Main fuse 3...

Page 152: ...cing a fuse 2 Remove the blown fuse and then install a new fuse of the specified amperage WARNING Always use a fuse of the spec ified rating and never use a substitute ob ject in place of the proper f...

Page 153: ...ws 1 Remove the cover at the rear of the headlight by pulling it off 2 Remove the headlight bulb cover Specified fuses Main fuse 40 0 A Headlight fuse 10 0 A Ignition fuse 10 0 A Four wheel drive moto...

Page 154: ...t of the head light bulb to keep it free from oil otherwise the transparency of the glass the luminos ity of the bulb and the bulb life will be ad versely affected Thoroughly clean off any dirt and fi...

Page 155: ...dealer make this adjustment To raise a headlight beam turn the headlight beam adjusting screw in direction a To lower a headlight beam turn the adjusting screw in direction b EBU25643 Replacing the t...

Page 156: ...b holder together with the bulb by turning it clockwise 6 Install the panel EBU25652 Removing a wheel 1 Place the ATV on a level surface 2 Loosen the wheel nuts 3 Elevate the ATV and place a suitable...

Page 157: ...eel Tapered nuts are used for both the front and rear wheels Install the nuts with their tapered side towards the wheel 3 Lower the ATV to the ground 4 Tighten the wheel nuts to the specified torques...

Page 158: ...repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the ATV properly Use only genuine Yamaha replacement parts Im itation parts may...

Page 159: ...the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the ATV The engine does not start Check...

Page 160: ...an be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coo...

Page 161: ...dry out the linings EWB02312 NOTICE Excessive wa ter pressure may cause water seepage and deterioration of wheel bearings brakes transmission seals and electrical devices Many expensive repair bills...

Page 162: ...spark plug cap and spark plug b Pour a teaspoonful of engine oil into the spark plug bore c Install the spark plug cap onto the spark plug and then place the spark plug on the cylinder head so that t...

Page 163: ...t Store it in a cool dry place and charge it once a month Do not store the battery in an exces sively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more infor mation on storing the...

Page 164: ...2950 r min Vibration on seat EN1032 ISO5008 YFM550DF Will not exceed 0 5 m s EUR FRA GBR YFM550PF Will not exceed 0 5 m s EUR FRA GBR YFM550PHF Will not exceed 0 5 m s Vibration on handle EN1032 ISO5...

Page 165: ...Coolant reservoir capacity up to the maximum level mark 0 24 L 0 25 US qt 0 21 Imp qt Radiator capacity including all routes 1 99 L 2 10 US qt 1 75 Imp qt Air filter Air filter element Wet element Fu...

Page 166: ...9 EUR FRA GBR YFM550PF CHENG SHIN C828 AUS NZL YFM550PF MAXXIS MU19 EUR FRA GBR YFM550PHF MAXXIS MU19 Rear tire Type Tubeless Size AT25 x 10 12 Manufacturer model YFM550DF CHENG SHIN C828 AUS NZL YFM5...

Page 167: ...type Coil spring oil damper Wheel travel 180 mm 7 1 in Rear suspension Type Double wishbone Spring shock absorber type Coil spring gas oil damper Wheel travel 230 mm 9 1 in Electrical system Ignition...

Page 168: ...fuse 20 0 A EBU30402 For Europe only The figures quoted are emission levels and are not necessarily safe working levels Whilst there is a correlation between the emission and exposure levels this cann...

Page 169: ...LABEL INFORMATION EBU26031 Vehicle identification number The vehicle identification number is stamped into the frame TIP The vehicle identification number is used to iden tify your ATV EBU26051 Model...

Page 170: ...11 2 11 1 Model label U2LB61E0 book Page 2 Friday February 21 2014 3 03 PM...

Page 171: ...il 5 3 8 29 Drive select lever 4 15 Drive select lever and driving in reverse 6 2 Drive select lever safety system cable adjusting 8 46 E Engine break in 6 4 Engine oil 5 3 Engine oil and oil filter c...

Page 172: ...4 2 Riding your ATV 7 1 S Safety information 2 1 Seat 4 18 Shock absorber assemblies adjusting the front and rear 4 21 Spark arrester cleaning 8 42 Spark plug checking 8 20 Specifications 10 1 Speed l...

Page 173: ...U2LB61E0 book Page 3 Friday February 21 2014 3 03 PM...

Page 174: ...PROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PAVED ROADS NEVER CARRY PASSENGERS NEVER operate without proper training or instruction at speeds too fast for your skills or the conditions on public ro...

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Yamaha GRIZZLY 550 2015, Owner'S Manual

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Summary of Contents for GRIZZLY 550 2015

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