Omron CJ1W-AD041-V1 Operation Manual Download Page 1

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OPERATION

MANUAL

Cat. No. W345-E1-08

SYSMAC CS/CJ Series

CS1W-AD041-V1/AD081-V1/AD161

CS1W-DA041/DA08V/DA08C

CS1W-MAD44

CJ1W-AD041-V1/AD081-V1

CJ1W-DA021/DA041/DA08V/DA08C

CJ1W-MAD42

Analog I/O Units

Summary of Contents for CJ1W-AD041-V1

Page 1: ...OPERATION MANUAL Cat No W345 E1 08 SYSMAC CS CJ Series CS1W AD041 V1 AD081 V1 AD161 CS1W DA041 DA08V DA08C CS1W MAD44 CJ1W AD041 V1 AD081 V1 CJ1W DA021 DA041 DA08V DA08C CJ1W MAD42 Analog I O Units...

Page 2: ...SYSMAC CS CJ Series CS1W AD041 V1 AD081 V1 AD161 CS1W DA041 DA08V DA08C CS1W MAD44 CJ1W AD041 V1 AD081 V1 CJ1W DA021 DA041 DA08V DA08C CJ1W MAD42 Analog I O Units Operation Manual Revised July 2005...

Page 3: ...iv...

Page 4: ...n some OMRON products often means word and is abbreviated Wd in documentation in this sense The abbreviation PLC means Programmable Controller PC is used however in some Program ming Device displays t...

Page 5: ...vi...

Page 6: ...7 1 3 Function Applications 12 SECTION 2 CS series Analog Input Units 13 2 1 Specifications 14 2 2 Operating Procedure 20 2 3 Components and Switch Settings 27 2 4 Wiring 32 2 5 Exchanging Data with...

Page 7: ...174 5 3 Components and Switch Settings 182 5 4 Wiring 184 5 5 Exchanging Data with the CPU Unit 188 5 6 Analog Output Functions and Operating Procedures 197 5 7 Adjusting Offset and Gain 204 5 8 Handl...

Page 8: ...Exchanging Data with the CPU Unit 309 7 6 Analog Input Functions and Operating Procedures 318 7 7 Analog Output Functions and Operating Procedures 327 7 8 Ratio Conversion Function 333 7 9 Adjusting...

Page 9: ...x TABLE OF CONTENTS...

Page 10: ...ribes the installation and operation of the CS series PLCs SYSMAC CS Series CS1D CPU H CPU Units CS1D CPU S CPU Units CS1D DPL01 Duplex Unit CS1D PA PD Power Supply Unit CS1D Duplex System Operation M...

Page 11: ...s Section 6 explains how to use the CS1W MAD44 Analog I O Unit Section 7 explains how to use the CJ1W MAD42 Analog I O Unit Appendix A provides details on dimensions Appendix B gives programming examp...

Page 12: ...AS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBL...

Page 13: ...that the uses listed may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this manual Nuclear...

Page 14: ...nfirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown PERFORMANCE...

Page 15: ...xvi...

Page 16: ...his section and understand the information contained before attempting to set up or operate a PLC system and Analog I O Unit 1 Intended Audience xviii 2 General Precautions xviii 3 Safety Precautions...

Page 17: ...l before attempting to use the software and keep this manual close at hand for reference during operation WARNING It is extremely important that a PLC and all PLC Units be used for the speci fied purp...

Page 18: ...not be readable 4 Operating Environment Precautions Caution Do not operate the control system in the following places Locations subject to direct sunlight Locations subject to temperatures or humidit...

Page 19: ...interruptions or other causes Always use the power supply voltage specified in this manual An incor rect voltage may result in malfunction or burning Take appropriate measures to ensure that the speci...

Page 20: ...l occur in the system before attempting any of the following Not doing so may result in an unexpected operation Changing the operating mode of the PLC including the setting of the startup operating mo...

Page 21: ...provides that necessary safety standards are guar anteed for devices operating at voltages of 50 to 1 000 VAC or 75 to 1 500 VDC Conditions for Conforming to EMC Directive for CS CJ series PLCs The im...

Page 22: ...Function CJ1W DA08V DA08C MAD42 With the scaling function values within a range of 32 000 can be set in the DM Area words allocated for Special I O Units in user specified units as upper and lower li...

Page 23: ...42 For earlier models the maximum value was 12 mA for 1 k of external load resistance For the CJ1W DA08V MAD42 the maximum value is 2 4 mA for 5 k of external load resistance Maximum Allowable Load du...

Page 24: ...This section describes the features and system configurations of CS CJ series Analog I O Units 1 1 Features and Functions 2 1 2 Basic Configuration 7 1 2 1 Mounting Procedure 9 1 2 2 Precautions 11 1...

Page 25: ...ut and output functions CS1W MAD44 Analog I O Unit Analog Input Units Analog Output Units CS1W AD041 V1 CS1W AD081 V1 CS1W DA041 CS1W DA08V CS1W DA08C CS1W AD161 Unit Analog input Analog output Maximu...

Page 26: ...00 s per I O point The sampling period can be further shortened by setting unused inputs and outputs so that their use is prohibited AD081 B1 A1 MACH No x10 1 x10 0 RUN ERC ERH ADJ MODE 1 2 DA041 B1 A...

Page 27: ...processing This function can be used with analog input The following diagram shows how digital conversion values are affected when the peak value hold function is used For details refer to 2 6 4 or 6...

Page 28: ...etails refer to 2 7 4 7 or 6 9 Adjusting Offset and Gain Scaling Function With CS1W AD161 Analog Input Units CJ1W DA08V 08C Analog Output Units See note 1 and CJ1W MAD42 Analog I O Units input analog...

Page 29: ...abled for a conversion time of 250 s 500 s for the CJ1W MAD42 and a resolution of 8 000 Conceptual Diagram of Scaling CJ1M MAD42 Only Input analog value temperature flowrate etc Output analog value An...

Page 30: ...1W AD081 V1 Ana log Input Unit and CS1W DA08V Analog Output Unit Analog Input Unit CPU Unit Temperature Pressure Speed Flow rate Voltage Current Power Power factor Preamp Transducer Variable speed con...

Page 31: ...SYSMAC CJ1G CPU44 PROGRAMMABLE CONTROLLER RUN ERR ALM INH PRPHL COMM OPEN PERIHERAL PORT MCPWR BUSY AD081 B1 A1 MACH No x10 1 x10 0 RUN ERC ERH ADJ MODE 1 2 DA041 B1 A1 MACH No x10 1 x10 0 RUN ERC ERH...

Page 32: ...ed according to the setting of the unit number switch on the front panel of the Unit and not the order in which it is connected 1 2 1 Mounting Procedure CS series PLCs Use the following procedure to m...

Page 33: ...n the system configuration as shown below Use the following procedure to connect Analog I O Units to a CJ series Rack Mounting screw 20 mm min 20 mm min Backplane Phillips screwdriver AD081 SYSMAC CJ1...

Page 34: ...e to turn OFF the power supply to the PLC before installing or discon necting Units or connecting lines To reduce the risk of malfunctioning due to electrical noise wire input and out put lines in sep...

Page 35: ...lds the maximum value that has been read Holds the data that is less than the maximum value 58 257 Disconnection detection Detects disconnection of input signals 59 258 Output hold Holds the output si...

Page 36: ...ing Data with the CPU Unit 39 2 5 1 Outline of Data Exchange 39 2 5 2 Unit Number Settings 40 2 5 3 Special I O Unit Restart Bits 41 2 5 4 Fixed Data Allocations 41 2 5 5 I O Refresh Data Allocations...

Page 37: ...ata exchange with CPU Units See note 4 Special I O Unit Area in CIO Area CIO 2000 to CIO 2959 10 words per Unit Special I O Unit Area in DM Area D20000 to D29599 100 words per Unit Special I O Unit Ar...

Page 38: ...ue Hold Bit is ON Input disconnection detection Detects the disconnection and turns ON the Disconnection Detection Flag See note 11 Scaling function None None Enabled only for conver sion time of 1 ms...

Page 39: ...can be made effective by setting DM word m 52 To use current inputs with the CS1W AD041 V1 081 V1 or to use the CS1W AD161 with products other than the recommended ones adjust the offset and gain as r...

Page 40: ...Area Analog input 1 conver sion value I O refresh Analog input 1 Analog input 2 Same as above Input dis connection detection Mean value processing disabled Mean value processing enabled Peak value ho...

Page 41: ...V 10 V 0 5 V 10 5 V 1068 20D0 0FA0 1F40 0000 0000 FF38 FE70 Conversion value Analog input signal Resolution 4 000 Resolution 8 000 0 V 5 V 0 25 V 5 25 V 1068 20D0 0FA0 1F40 0000 0000 FF38 FE70 Convers...

Page 42: ...a range of 10 to 10 V will be as follows for a reso lution of 4 000 0 V 10 V 11 V 0898 1130 07D0 0FA0 F830 F060 F768 EED0 0000 0000 10 V 11 V Conversion value Analog input signal Resolution 4 000 Res...

Page 43: ...the operation mode to adjustment mode See note 1 2 Select voltage or current input See note 2 3 Turn ON the power to the PLC 4 Adjust the offset and gain 5 Turn OFF the power to the PLC 6 Set the ope...

Page 44: ...o set a CS1W AD161 to unit number n the unit number setting n 1 is not possible 2 2 1 Procedure Examples The procedure for using Analog Input Units is provided here using the CS1W AD081 V1 as an examp...

Page 45: ...or termi nals 3 Mount and wire the Analog Input Unit Refer to 1 2 1 Mounting Procedure 2 4 Wiring or 2 4 4 Input Wiring Example for further details 4 Set the unit number switch Refer to 2 3 2 Unit Num...

Page 46: ...20199 Note A single CS1W AD161 is allocated CIO Area words and DM Area words for two Units For example if the unit number is set to 1 the CS1W AD161 will be allocated CIO Area words CIO 2010 to CIO 20...

Page 47: ...ripheral port Setting conditions Unit No 1 Analog input 1 1 to 5 V Analog input 2 1 to 5 V Analog input 3 4 to 20 mA Analog input 4 4 to 20 mA Analog input 5 0 to 10 V Analog input 6 0 to 10 V Analog...

Page 48: ...al and output to CIO words n 1 to n 7 of the Special I O Unit Area CIO 2011 to CIO2017 is stored in the specified addresses D00100 to D00106 as signed binary values 0000 to 0FA0 Hex 15 14 13 12 11 10...

Page 49: ...3 CIO 2013 D00102 4 4 to 20 mA n 4 CIO 2014 D00103 5 0 to 10 V n 5 CIO2015 D00104 6 0 to 10 V n 6 CIO2016 D00105 7 10 to 10 V n 7 CIO2017 D00106 8 Not used 201900 Input 1 Disconnection Detection Flag...

Page 50: ...rminal Block Removed Voltage Current switch CS1W AD041 V1 CS1W AD081 V1 Unit number setting switch External terminal block M3 Front Voltage Current switch External terminal block mounting screws black...

Page 51: ...tatus of the Unit The following table shows the meanings of the indicators Fasten the mounting screw Fasten the mounting screw 34 5 118 03 100 5 130 Input connector 2 Inputs 9 to 16 Input connector 1...

Page 52: ...O 2000 to CIO 2019 D20000 to D20199 1 Unit 1 CIO 2010 to CIO 2019 D20100 to D20199 Unit 1 CIO 2010 to CIO 2029 D20100 to D20299 2 Unit 2 CIO 2020 to CIO 2029 D20200 to D20299 Unit 2 CIO 2020 to CIO 20...

Page 53: ...94 2 3 3 Operation Mode Switch The operation mode switch on the back panel of the Unit is used to set the operation mode to either normal mode or adjustment mode for adjusting off set and gain Note 1...

Page 54: ...sion input can be switched from voltage input to current input by changing the pin settings on the voltage current switch located on the back of the terminal block Note 1 There are only four inputs fo...

Page 55: ...put 2 Input 2 Input 4 Input 4 N C N C N C N C Input 1 Input 1 Input 3 Input 3 AG N C N C N C N C B1 B2 B3 B4 B5 B6 B7 B8 B9 A1 A2 A3 A4 A5 A6 A7 A8 A9 AG B10 N C N C N C A10 A11 Input 2 Input 2 Input...

Page 56: ...9 3 4 Current mode 10 Current mode 1 3 4 Current mode 2 Input 9 5 6 Input 10 Input 1 5 6 Input 2 AG 7 8 AG AG 7 8 AG Input 11 9 10 Input 12 Input 3 9 10 Input 4 Current mode 11 11 12 Current mode 12...

Page 57: ...ut circuit and conversion circuit 250 1 M 15 k 15 k 15 k 15 k 1 M Current mode Bus interface Indicators Switch MPU Regulator Insulation type DC to DC converter Oscillator Division CS series PC EEPROM...

Page 58: ...void the following problems When the power supply at the connected devices is shared and section A or B is disconnected power will flow in the direction of the broken line and the out put voltage of t...

Page 59: ...he 1 to 5 V or 4 to 20 mA range the Line Disconnec tion Flag will turn ON 3 Crimp type terminals must be used for terminal connections and the screws must be tightened securely Use M3 screws and tight...

Page 60: ...Connector Terminal Block Conversion Unit XW2D 34G6 Connector Terminal Block Conversion Unit A1 A2 A3 A16 A17 B1 B2 B3 B16 B17 to to XW2D 34G6 Terminal Block Conversion Unit Upper level Lower level AG...

Page 61: ...two core shielded twisted pair cables for input connections Route input cables separately from the AC cable and do not run the Unit s cables near a main circuit cable high voltage cable or a non PLC...

Page 62: ...DM Area of the CPU Unit according to the unit number and is exchanged when the power is turned ON or the Unit is restarted The conversion time and resolution can be set along with the operation mode...

Page 63: ...99 Unit 1 CIO 2010 to CIO 2029 D20100 to D20299 2 Unit 2 CIO 2020 to CIO 2029 D20200 to D20299 Unit 2 CIO 2020 to CIO 2039 D20200 to D20399 3 Unit 3 CIO 2030 to CIO 2039 D20300 to D20399 Unit 3 CIO 20...

Page 64: ...Area word address Function A50200 Unit No 0 Restart Bit Restarts the Unit when turned ON and then OFF again A50201 Unit No 1 Restart Bit A50215 Unit No 15 Restart Bit A50300 Unit No 16 Restart Bit A50...

Page 65: ...300 to D20499 D m 1 D m 2 Unit 4 D20400 to D20599 D m 3 Unit 5 D20500 to D20699 Unit 6 D20600 to D20799 D m 18 Unit 7 D20700 to D20899 Unit 8 D20800 to D20999 D m 19 Unit 9 D20900 to D21099 D m 20 Uni...

Page 66: ...Conversion time of 1 ms and resolution of 4 000 C1 Conversion time of 250 s and resolution of 8 000 Operation mode setting 00 Normal mode C1 Adjustment mode DM word See note Bits 15 14 13 12 11 10 9 8...

Page 67: ...ing setting D m 13 Input 11 mean value processing setting D m 14 Input 12 mean value processing setting D m 15 Input 13 mean value processing setting D m 16 Input 14 mean value processing setting D m...

Page 68: ...pper limit D m 44 Input 13 scaling lower limit D m 45 Input 13 scaling upper limit D m 46 Input 14 scaling lower limit D m 47 Input 14 scaling upper limit D m 48 Input 15 scaling lower limit D m 49 In...

Page 69: ...o CIO 2079 CIO 2080 to CIO 2089 SYSMAC CS series CPU Unit CS1W AD041 V1 081 V1 Analog Input Unit IN refresh I O Refresh Data Area Unit 0 Unit 1 Unit 2 Unit 3 Unit 4 Unit 5 Unit 6 Unit 7 Unit 8 Unit 9...

Page 70: ...tion of words and bits in the CIO Area is shown in the following table Special I O Unit CIO Area Allocated addresses Normal mode Unit 0 CIO 2000 to CIO 2019 Unit 1 CIO 2010 to CIO 2029 Unit 2 CIO 2020...

Page 71: ...value n 5 Not used n 6 Not used n 7 Not used n 8 Not used n 9 Alarm Flags Not used Disconnection detection Input 4 Input 3 Input 2 Input 1 I O Word Bits 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Output CP...

Page 72: ...version value n 12 Input 12 A D conversion value n 13 Input 13 A D conversion value n 14 Input 14 A D conversion value n 15 Input 15 A D conversion value n 16 Input 16 A D conversion value n 17 Not us...

Page 73: ...13 12 11 10 9 8 7 6 5 4 3 2 1 0 Output CPU to Unit n Not used Inputs to be adjusted 2 fixed 1 to 8 1 to 4 See note 1 n 1 Not used Not used Clr Set Up Down Gain Off set n 2 Not used n 3 Not used n 4 No...

Page 74: ...CS1W AD041 V1 Offset Offset Bit When ON adjusts offset error Gain Gain Bit When ON adjusts gain error Down Down Bit Decrements the adjustment value while ON Up Up Bit Increments the adjustment value w...

Page 75: ...000 unit number x 100 Input Signal Range Any of four types of input signal range 10 to 10 V 0 to 10 V 1 to 5 V and 4 to 20 mA can be selected for each of the inputs CS1W AD041 V1 AD081 V1 To specify t...

Page 76: ...from only one input is read The unit number is 0 Bit 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 D m 52 Input 16 Input 15 Input 14 Input 13 Input 12 Input 11 Input 10 Input 9 Input 8 Input 7 Inpu...

Page 77: ...to either turn the power to the PLC OFF and ON or turn ON the Special I O Unit Restart Bit in order to transfer the contents of the DM settings to the Spe cial I O Unit XFER 070 0004 2001 D00001 Inpu...

Page 78: ...For the DM word addresses m D2000 unit number x 100 Note After making the DM settings from a Programming Device it will be necessary to either turn the power to the PLC OFF and ON or turn ON the Speci...

Page 79: ...ata 1 4 3 With the third cycle Data 3 is stored in the first history buffer Mean value Data 3 Data 2 Data 1 Data 1 4 4 With the fourth cycle Data 4 is stored in the first history buffer Mean value Dat...

Page 80: ...1 ms Conversion Time 4 000 Resolution Using One Word t n 2 to 3 Using m Words 1 m 16 No averaging n 1 or two averaging buffers n 2 t n x m 2 n averaging buffers 4 n 64 t n 2 x m 10 5 250 s Conversion...

Page 81: ...turning on the respective bits 00 to 07 for CS1W AD081 V1 00 to 03 for CS1W AD041 V1 in CIO word n M N 64 32 16 8 4 2 1 16 250 625 122 625 58 625 26 625 10 625 9 4 5 15 235 125 115 125 55 125 25 125...

Page 82: ...ranges are shown in the following table see note Note The current voltage level will fluctuate according to the offset gain adjustment The following bits turn ON when a disconnection is detected in ea...

Page 83: ...ement Scaling is not performed when the upper limit and lower limit are both set to 0000 default setting 2 7 Adjusting Offset and Gain 2 7 1 Adjustment Mode Operational Flow The adjustment mode enable...

Page 84: ...mode Gain adjustment Gain Bit ON Input adjustment Set Bit ON Input adjustment Set the operation mode switch or for version 1 Unit set the operation mode in DM Area word m 18 see note to adjustment mo...

Page 85: ...overed these bits turn OFF Be sure to specify these bits in the execution condition of the ladder program when using the dis connection detection function in the user program CS1W AD041 V1 AD081 V1 No...

Page 86: ...justment for illustration The unit number is 0 1 2 3 1 Turn ON bit 00 the Offset Bit of CIO word n 1 Hold the ON status For CS1W AD041 V1 and CS1W AD081 V1 the analog input s digital conversion values...

Page 87: ...input signal range Input signal range Input range Word n 8 monitoring value 0 to 10 V 0 5 to 0 5 V FF38 to 00C8 4 000 res olution FE70 to 0190 8 000 res olution 10 to 10 V 1 0 to 1 0 V 1 to 5 V 0 8 to...

Page 88: ...n to the EEPROM Otherwise illegal data may be written in the Unit s EEPROM and EEPROM Errors may occur when the power sup ply is turned ON or when the Unit is restarted causing a malfunction Caution W...

Page 89: ...in Bit of CIO word n 1 Hold the ON status For CS1W AD041 V1 and CS1W AD081 V1 the analog input s digital conversion values while the Gain Bit is ON will be monitored in CIO word n 8 For CS1W AD161 the...

Page 90: ...0FA0 or 07D0 turn bit 04 the Set Bit of CIO word n 1 ON and then OFF again While the Gain Bit is ON the gain value will be saved to the Unit s EE PROM when the Set Bit turns ON Input signal range Inpu...

Page 91: ...Gain Bit is ON the present conversion data will be displayed in word n 8 If the Offset Bit or the Gain Bit is OFF the value immediately prior to turning the bit OFF will be held Clearing Offset and Ga...

Page 92: ...ime Note The EEPROM can be overwritten 50 000 times 2 8 Handling Errors and Alarms 2 8 1 Indicators and Error Flowchart Indicators If an alarm or error occurs in the Analog Input Unit the ERC or ERH i...

Page 93: ...set correctly Is the ERH indicator lit Yes No Is the RUN indicator lit Yes No Error detected by CPU Unit Check whether the unit number is set correctly Refer to 2 8 5 Troubleshooting Refer to 2 8 2 A...

Page 94: ...AD161 Contents Word n 9 n 19 Bit 15 15 Operating in adjustment mode 14 14 EEPROM error occurred during adjustment mode 13 13 Input number setting error occurred during adjustment mode 12 12 Input adj...

Page 95: ...nput status Countermeasure Bit 12 Adjustment mode Input Value Adjustment Range Exceeded In adjustment mode offset or gain cannot be adjusted because input value is out of the permissible range for adj...

Page 96: ...H CPU H Programmable Controllers Operation Manual W339 Note No error will be detected by the CPU Unit or displayed on the Programming Console because the CPU Unit is continuing operation ERH Indicator...

Page 97: ...5 Troubleshooting The following tables explain the probable causes of troubles that may occur and the countermeasures for dealing with them Conversion Data Does Not Change Error Error contents Input s...

Page 98: ...ings for the input signal ranges 14 The offset and gain are not adjusted Adjust the offset and gain 60 When using the 4 mA to 20 mA range the voltage current switch is not turned ON Turn ON the voltag...

Page 99: ...76 Handling Errors and Alarms Section 2 8...

Page 100: ...ng Data with the CPU Unit 97 3 5 1 Outline of Data Exchange 97 3 5 2 Unit Number Settings 98 3 5 3 Special I O Unit Restart Bits 98 3 5 4 Fixed Data Allocations 99 3 5 5 I O Refresh Data Allocations 1...

Page 101: ...th CPU Units See note 4 Special I O Unit Area in CIO Area CIO 2000 to CIO 2959 10 words per Unit Special I O Unit Area in DM Area D20000 to D29599 100 words per Unit Inputs specifica tions Number of a...

Page 102: ...ed in memory as converted data after it has been input It takes at least one cy cle before the converted data is read by the CPU Unit 11 Line disconnection detection is supported only when the range i...

Page 103: ...rea Analog input 1 conver sion value I O refresh Analog input 1 Analog input 2 Same as above Input dis connection detection Mean value processing disabled Mean value processing enabled Peak value hold...

Page 104: ...V 10 V 0 5 V 10 5 V 1068 20D0 0FA0 1F40 0000 0000 FF38 FE70 Conversion value Analog input signal Resolution 4 000 Resolution 8 000 0 V 5 V 0 25 V 5 25 V 1068 20D0 0FA0 1F40 0000 0000 FF38 FE70 Convers...

Page 105: ...a range of 10 to 10 V will be as follows for a reso lution of 4 000 Resolution 4 000 Resolution 8 000 0 V 10 V 11 V 0898 1130 07D0 0FA0 F830 F060 F768 EED0 0000 0000 10 V 11 V Conversion value Analog...

Page 106: ...r turn ON the Special I O Unit Restart Bit When the input for the connected devices needs to be calibrated follow the procedures in Offset Gain Adjustment below Otherwise skip to Operation below Offse...

Page 107: ...er details AD081 B1 A1 MACH No x10 1 x10 0 RUN ERC ERH ADJ MODE 1 2 IN1 1 to 5 V IN2 1 to 5 V IN3 4 to 20 mA IN4 4 to 20 mA IN5 0 to 10 V IN6 0 to 10 V IN7 10 to 10V IN8 Not used CJ1W AD041 V1 CJ1W AD...

Page 108: ...Special I O Unit Area CIO 2010 to CIO 2019 and in the Special I O Unit Area D20100 to D20199 OD261 SYSMAC CJ1G CPU44 PROGRAMMABLE CONTROLLER RUN ERR ALM INH PRPHL COMM OPEN PERIHERAL PORT MCPWR BUSY 0...

Page 109: ...7 8 9 10 11 12 13 14 15 AD081 B1 A1 MACH No x10 1 x10 0 RUN ERC ERH ADJ MODE 1 2 DA041 B1 A1 MACH No x10 1 x10 0 RUN ERC ERH ADJ MODE 1 2 Analog input 1 1 to 5 V Analog input 2 1 to 5 V Analog input...

Page 110: ...PRPHL COMM OPEN PERIHERAL PORT MCPWR BUSY 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 20 1 CN1 DC24V 0 3A 1 20 CN2 B A A B 0 1 2 3 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 AD081 B1 A1 MACH No x10 1 x10 0 RUN...

Page 111: ...3 Disconnection Detection Flag See note 3 201903 Input 4 Disconnection Detection Flag See note 3 For 1 to 5 V the hexadecimal value 0000 to 0FA0 will be stored in CIO 2011 so if there is no disconnect...

Page 112: ...DJ x101 x100 2 1 2 1 2 1 2 1 0 9 8 7 6 5 4 32 1 0 9 8 7 6 5 4 32 1 ON ON ON ON O N 1 2 MODE With Terminal Block Front Indicators Terminal block Voltage current switch Terminal block lock lever pull do...

Page 113: ...rea and Special I O Unit DM Area word addresses that each Analog Input Unit occupies are set by the unit number switch on the front panel of the Unit B1 A1 2 1 2 1 2 1 2 1 ON ON ON ON AD081 MACH No 10...

Page 114: ...m 18 are shown below m D20000 unit number x 100 Switch setting Unit number Special O Unit Area addresses Special I O Unit DM Area addresses 0 Unit 0 CIO 2000 to CIO 2009 D20000 to D20099 1 Unit 1 CIO...

Page 115: ...FF the power to the PLC before mounting or removing the terminal block Hardwareoperation mode switch Setting of bits 00 to 07 of m 18 Operation mode when power is turned ON or Unit is restarted Normal...

Page 116: ...n units of input numbers 3 The AG terminals are connected to the 0 V analog circuit in the Unit Con necting shielded input lines can improve noise resistance Caution Do not make any connections to the...

Page 117: ...15 k 15 k 15 k AG common to all inputs Input Input AG analog 0 V Input circuit and conversion circuit 1 M Voltage current input switch 250 Bus interface Indicators Switch MPU Regulator Insulation typ...

Page 118: ...void the following problems When the power supply at the connected devices is shared and section A or B is disconnected power will flow in the direction of the broken line and the out put voltage of t...

Page 119: ...o the Unit s AG ter minals as shown in the above diagram use a wire that is 30 cm max in length if possible Caution Do not connect anything to N C terminals shown in the wiring diagram on page 93 Conn...

Page 120: ...refreshing Fixed Data The Unit s fixed data such as the analog input signal ranges and the number of operational mean value buffers is allocated in the Special I O Unit DM Area of the CPU Unit accord...

Page 121: ...setting Unit number Special O Unit Area addresses Special I O Unit DM Area addresses 0 Unit 0 CIO 2000 to CIO 2009 D20000 to D20099 1 Unit 1 CIO 2010 to CIO 2019 D20100 to D20199 2 Unit 2 CIO 2020 to...

Page 122: ...the Programming Console will be generat ed A40113 will turn ON and the PLC will not operate 3 Only D m to D m 5 are supported by the CJ1W AD041 V1 D m 1 D m D20300 to D20399 D20400 to D20499 D20500 to...

Page 123: ...Conversion time of 1 ms and resolution of 4 000 C1 Conversion time of 250 s and resolution of 8 000 Operation mode setting 00 Normal mode C1 Adjustment mode DM word Bits 15 14 13 12 11 10 9 8 7 6 5 4...

Page 124: ...105 Mean value processing set ting 0000 Mean value processing for 2 buffers See note 3 0001 No mean value processing 0002 Mean value processing for 4 buffers 0003 Mean value processing for 8 buffers...

Page 125: ...4 3 2 1 0 Output CPU to Unit n Not used Peak value hold Input 4 Input 3 Input 2 Input 1 Input Unit to CPU n 1 Input 1 conversion value 163 162 161 160 n 2 Input 2 conversion value n 3 Input 3 convers...

Page 126: ...hold function 0 Not used 1 Peak value hold used 110 Conversion value Calculation result 16 bit binary data 105 Disconnection detection 0 No disconnection 1 Disconnection 111 Common Alarm Flags Bits 0...

Page 127: ...used See note Item Contents Input to be adjusted Sets input to be adjusted Leftmost digit 2 fixed Rightmost digit 1 to 8 1 to 4 for CJ1W AD041 V1 Offset Offset Bit When ON adjusts offset error Gain G...

Page 128: ...ng the DM settings from a Programming Device it will be neces sary to either turn the power to the PLC OFF and ON or turn ON the Spe cial I O Unit Restart Bit in order to transfer the contents of the...

Page 129: ...og inputs 1 to 8 1 to 4 for the CJ1W AD041 V1 i e there are not individual settings for each input Note After making the DM settings from a Programming Device it will be necessary to either turn the p...

Page 130: ...041 V1 make the settings in D m 2 to D m 5 For the DM word addresses m D20000 unit number x 100 Note After making the DM settings from a Programming Device it will be necessary to either turn the powe...

Page 131: ...Data 1 4 5 With the fifth cycle Data 5 is stored in the first history buffer Mean value Data 5 Data 4 Data 3 Data 2 4 When a disconnection is restored the mean value processing function begins again f...

Page 132: ...ord t n 2 to 3 Using m Words 1 m 8 No averaging n 1 or two averaging buffers n 2 t n x m 2 n averaging buffers 4 n 64 t n 2 x m 10 5 250 s Conversion Time 8 000 Resolution For version 1 Unit Using One...

Page 133: ...peak value hold function is in effect for input number 1 and the unit number is 0 When mean value processing is used together with the peak value hold func tion the mean value will be held As long as...

Page 134: ...ction detection in the user s program For the CIO word addresses n CIO 2000 unit number x 10 The conversion value during a disconnection will be 0000 In the following example the conversion value is r...

Page 135: ...n though the specifications range for the external device is 1 to 5 V In this case when an offset voltage of 0 8 V is output at the external device the conversion data at the Analog Input Unit for a r...

Page 136: ...power to the PLC Set the operation mode to normal mode Gain adjustment Gain Bit ON Input adjustment Set Bit ON Input adjustment O N 1 2 MODE ON OFF O N 1 2 MODE ON OFF Set the operation mode switch or...

Page 137: ...t Number to be Adjusted To specify the input number to be adjusted write the value to the rightmost byte of CIO word n as shown in the following diagram For the CIO word addresses n CIO 2000 unit numb...

Page 138: ...unit number is 0 1 2 3 1 Turn ON bit 00 the Offset Bit of CIO word n 1 Hold the ON status The analog input s digital conversion values while the Offset Bit is ON will be monitored in CIO word n 8 2 C...

Page 139: ...ise illegal data may be written in the Unit s EEPROM and EEPROM Errors may occur when the power sup ply is turned ON or when the Unit is restarted causing a malfunction Caution When making adjustments...

Page 140: ...ation The unit number is 0 1 2 3 1 Turn ON bit 01 the Gain Bit of CIO word n 1 Hold the ON status The analog input s digital conversion values while the Gain Bit is ON will be monitored in CIO word n...

Page 141: ...en to the EEPROM Otherwise illegal data may be written in the Unit s EEPROM and EEPROM Errors may occur when the power sup ply is turned ON or when the Unit is restarted causing a malfunction Caution...

Page 142: ...e cleared and reset to the default offset and gain values when the Set Bit turns ON 3 To finish the clearing of adjusted values turn OFF bit 05 the Clear Bit of CIO word n 1 Caution Do not turn OFF th...

Page 143: ...ating normally ERH red Error in the CPU Unit Lit Error has occurred during data exchange with the CPU Unit Not lit Operating normally ADJ yellow Adjusting Flashing Operating in offset gain adjustment...

Page 144: ...ion operates for input numbers used with a range of 1 to 5 V 4 to 20 mA 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 Bit Word n 9 Disconnection Detection Flags Alarm Flags With the CJ1W AD041 V1 bi...

Page 145: ...is out of the permissible range for adjust ment Conversion data corresponding to the input sig nal is monitored in word n 8 If making the adjustment by means of a connected input device first adjust t...

Page 146: ...dicator Lit RUN Indicator Not Lit The unit number for the Analog Input Unit has not been set correctly RUN ERC ERH Lit Not lit Error Error contents Input status I O bus error Error has occurred during...

Page 147: ...Restart Bit Probable cause Countermeasure Page The input is not set for being used Set the input to be used 104 The peak value hold function is in operation Turn OFF the peak value hold func tion if i...

Page 148: ...ging Data with the CPU Unit 142 4 5 1 Outline of Data Exchange 142 4 5 2 Unit Number Settings 143 4 5 3 Special I O Unit Restart Bits 143 4 5 4 Fixed Data Allocations 144 4 5 5 I O Refresh Data Alloca...

Page 149: ...Special I O Unit Area CIO 200000 to CIO295915 Words CIO 2000 to CIO 2959 Internal Special I O Unit DM Area D20000 to D29599 Output specifi cations Number of analog out puts 4 8 8 Output signal ranges...

Page 150: ...nable Bit will turn OFF The output status specified according to the output hold function will be output 9 The load resistance is adjusted to 250 at the factory Always adjust the offset gain before ap...

Page 151: ...output Range 1 to 5 V 4 to 20 mA Analog Output Unit CPU Unit Special I O Unit Area Analog output 1 set value Output hold enabled Output hold disabled D A Analog output 1 Same as above Analog output 2...

Page 152: ...o 10 V Range 0 to 5 V 0000 FF38 0FA0 1068 10 5 V 10 V 0 V 0 5 V Resolution 4 000 Set value 16 bit binary data Analog output signal 0000 FF38 0FA0 1068 5 25 V 5 V 0 V 0 25 V Resolution 4 000 Set value...

Page 153: ...r 4 Turn ON the power to the PLC 5 Create the I O tables 6 Make the Special I O Unit DM Area settings Set the output numbers to be used Set the output signal ranges Set the output hold function 7 Turn...

Page 154: ...back to normal mode Operation 1 2 3 1 Turn ON the power to the PLC 2 Ladder program Write set values by means of MOV 021 and XFER 070 Start and stop conversion output Obtain error codes 4 2 1 Procedur...

Page 155: ...4 4 3 Output Wiring Example for further details 3 Set the unit number switch Refer to 4 3 2 Unit Number Switch for further details 4 Turn ON the power to the PLC If the unit number is set to 1 words w...

Page 156: ...r further details The following diagram shows the output settings used Refer to 4 6 1 Output Settings and Conversions for more details Peripheral port Peripheral port Setting conditions Unit No 1 Anal...

Page 157: ...red in words n 1 to n 3 of the Special I O Unit Area CIO 2011 to CIO 2013 as a signed binary value between 0000 to 0FA0 Hex 15 14 13 12 11 10 09 08 07 06 05 01 00 04 03 02 0 0 0 0 0 0 0 0 0 0 0 0 1 0...

Page 158: ...200 2 0 to 10 V n 2 CIO 2012 D00201 3 10 to 10 V n 3 CIO 2013 D00202 4 Not used D00200 is set in word CIO 2011 D00201 is set in word CIO 2012 D00202 is set in word CIO 2013 To start analog output turn...

Page 159: ...4 3 Components and Switch Settings Unit number setting switch External terminal block M3 External ter minal block mounting screws black M3 Front CS1W DA041 CS1W DA08V CS1W DA08C Operation mode switch...

Page 160: ...shows the meanings of the indicators Fasten the mounting screw Fasten the mounting screw LED Meaning Indicator Operating status RUN green Operating Lit Operating in normal mode Not lit Unit has stoppe...

Page 161: ...rmal mode or adjustment mode for adjusting off set and gain Caution Do not set the pins to any combination other than those shown in the above table Be sure to set pin 2 to OFF Caution Be sure to turn...

Page 162: ...put numbers 3 The N C terminals are not connected to internal circuitry Output 2 Output 2 Output 4 Output 4 Output 6 Output 8 Output 8 Output 1 Output 1 Output 3 Output 3 Output 5 Output 5 Output 7 B1...

Page 163: ...Voltage output AG common to all outputs Voltage output section for CS1W DA08V DA041 AMP Current output section for CS1W DA08C DA041 Output switch and con version circuit Current output Current output...

Page 164: ...ighten them to a torque of 0 5 N m To minimize output wiring noise ground the output signal line to the input device Output 2 CS1W DA08V 08C Shield Output 4 Output 6 Output 8 Shield Output 1 Output 3...

Page 165: ...the Special I O Unit DM Area for data used for initial settings I O Refresh Data Analog output setting values and other data used to operate the Unit are allo cated in the Special I O Unit Area of the...

Page 166: ...he Analog Output Unit Switch setting Unit number Special O Unit Area addresses Special I O Unit DM Area addresses 0 Unit 0 CIO 2000 to CIO 2009 D20000 to D20099 1 Unit 1 CIO 2010 to CIO 2019 D20100 to...

Page 167: ...o DPL ERR error in the Programming Console will be generat ed A40113 will turn ON and the PLC will not operate D m 1 D m D20300 to D20399 D20400 to D20499 D20500 to D20599 D20000 to D20099 D20100 to D...

Page 168: ...hen conversion stopped D m 3 Not used Output 2 Output status when conversion stopped D m 4 Not used Output 3 Output status when conversion stopped D m 5 Not used Output 4 Output status when conversion...

Page 169: ...and the PLC will not operate CIO n 9 CIO 2030 to CIO 2039 CIO 2040 to CIO 2049 CIO 2050 to CIO 2059 CIO 2000 to CIO 2009 CIO 2010 to CIO 2019 CIO 2020 to CIO 2029 CIO 2090 to CIO 2099 CIO 2060 to CIO...

Page 170: ...tput 1 set value 163 162 161 160 n 2 Output 2 set value n 3 Output 3 set value n 4 Output 4 set value n 5 Output 5 set value n 6 Output 6 set value n 7 Output 7 set value n 8 Output 8 set value Input...

Page 171: ...sion enable 0 Conversion output stopped 1 Conversion output begun 151 Set value 16 bit binary data 150 Output setting error 0 No error 1 Output setting error 153 Common Alarm Flags Bits 00 to 03 Outpu...

Page 172: ...word addresses m D20000 unit number x 100 2 Output numbers not used set to 0 will be output at 0 V Item Contents Output to be adjusted Sets output to be adjusted Leftmost digit 1 fixed Rightmost digi...

Page 173: ...again or set the Special I O Unit Restart Bit to ON The contents of the data memory settings will be transferred to the Special I O Unit when the power is turned ON or the Special I O Unit Restart Bit...

Page 174: ...tions even if the Conver sion Enable Bit is turned ON Refer to 4 6 3 Output Hold Function 1 2 3 1 In adjustment mode when something other than the output number is out put during adjustment 2 When the...

Page 175: ...Area words D m 2 to D m 5 for the CS1W DA041 For the DM word addresses m D20000 unit number x 100 Output signal range CLR HOLD MAX 0 to 10 V 0 5 V Min 5 of full scale Voltage that was output just prio...

Page 176: ...the specifications range for the external input device e g indicator etc is 100 0 to 500 0 when using in the range 1 to 5 V Also suppose that when voltage is output at the Analog Output Unit at a set...

Page 177: ...C Set the operation mode switch to adjustment mode The ADJ indicator will flash while in adjustment mode Gain adjustment Gain Bit ON Output adjustment Set Bit ON Output adjustment Set the operation mo...

Page 178: ...be adjusted write the value to the rightmost byte of CIO word n as shown in the following diagram For the CIO word addresses n CIO 2000 unit number x 10 The following example uses output number 1 adju...

Page 179: ...number is 0 1 2 3 1 Turn ON bit 00 the Offset Bit of CIO word n 1 Hold the ON status 2 Check whether the output devices are connected 3 Monitor CIO word n 8 and check the set value while the Offset Bi...

Page 180: ...Output range 0 to 10 V 0 5 to 0 5 V FF38 to 00C8 10 to 10 V 1 0 to 1 0 V 1 to 5 V 0 8 to 1 2 V 0 to 5 V 0 25 to 0 25 V 4 to 20 mA 3 2 to 4 8 mA 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 Bit Up...

Page 181: ...aution Do not turn OFF the power supply or restart the Unit while the Set Bit is ON data is being written to the EEPROM Otherwise illegal data may be written in the Unit s EEPROM and EEPROM Errors may...

Page 182: ...ber is 0 1 2 3 1 Turn ON bit 01 the Gain Bit of CIO word n 1 Hold the ON status 2 Check whether the output devices are connected 3 Monitor CIO word n 8 and check the set value while the Gain Bit is ON...

Page 183: ...10 V 9 5 to 10 5 V 0ED8 to 1068 10 to 10 V 9 to 11 V 0708 to 0898 1 to 5 V 4 8 to 5 2 V 0ED8 to 1068 0 to 5 V 4 75 to 5 25 V 0ED8 to 1068 4 to 20 mA 19 2 to 20 8 mA 0ED8 to 1068 15 14 13 12 11 10 09 0...

Page 184: ...1 Caution Do not turn OFF the power supply or restart the Unit while the Set Bit is ON data is being written to the EEPROM Otherwise illegal data may be written in the Unit s EEPROM and EEPROM Errors...

Page 185: ...cleared and reset to the default offset and gain values when the Set Bit turns ON 3 To finish the clearing of adjusted values turn OFF bit 05 the Clear Bit of CIO word n 1 Caution Do not turn OFF the...

Page 186: ...ting normally ADJ yellow Adjusting Flashing Operating in offset gain adjustment mode Not lit Other than the above ERH red Error in the CPU Unit Lit Error has occurred during data exchange with the CPU...

Page 187: ...cleared Note 1 n CIO 2000 unit number 10 2 The Output Setting Error Flags for the CS1W DA041 are bits 00 to 03 Bits 04 to 07 are not used always OFF 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 Bi...

Page 188: ...ormed correctly resulting in the Analog Output Unit mal functioning the ERH indicator will be lit ERH and RUN Indicators Lit RUN ERC ERH ADJ Lit Flashing Not lit Word n 9 Alarm flag Error contents Out...

Page 189: ...start Bits The output becomes 0 V or 0 mA during restart If the error is not cleared even after turning the Special I O Unit Restart Bit ON and then OFF again then replace the Unit Error Error content...

Page 190: ...ut Conversion Enable Bit 152 The conversion value is set outside of the permissible range Set the data within the range 128 Probable Cause Countermeasure Page The output signal range setting is wrong...

Page 191: ...168 Handling Errors and Alarms Section 4 8...

Page 192: ...Exchange 188 5 5 2 Unit Number Settings 189 5 5 3 Special I O Unit Restart Bits 189 5 5 4 Fixed Data Allocations 190 5 5 5 I O Refresh Data Allocations 193 5 6 Analog Output Functions and Operating P...

Page 193: ...Units per Rack CPU Rack or Expansion Rack 10 Units max See note 3 Data exchange with CPU Unit Special I O Unit Area CIO 200000 to CIO295915 Words CIO 2000 to CIO 2959 Internal Special I O Unit DM Area...

Page 194: ...turned ON the Output Conversion Enable Bit will turn OFF The output status specified according to the output hold function will be output 9 The CJ1W DA08V 08C can be set to a conversion cycle of 250...

Page 195: ...Unit D A Analog output 1 Same as above Analog output 2 Same as above Analog output 3 Same as above Analog output 4 Output hold enabled Output hold disabled Output value hold Output value no hold Spec...

Page 196: ...0 5 V Resolution 4 000 8 000 Set value 16 bit binary data Analog output signal Values in parentheses are for a resolution of 8 000 0000 0000 FF38 FE70 0FA0 1F40 1068 20D0 5 25 V 5 V 0 V 0 25 V Resolut...

Page 197: ...it number switch on the front panel of the Unit to set the unit number 3 Wire the Unit 4 Turn ON the power to the PLC 5 Turn ON the power to the external devices 6 Create the I O tables 7 Make the Spe...

Page 198: ...n ON the power to the PLC 2 Turn ON the power to the external devices 3 Ladder program Write set values by means of MOV 021 and XFER 070 Start and stop conversion output Obtain error codes Note Turn t...

Page 199: ...the mode to normal mode in the Special I O Unit DM Area 7 Restart the Analog Output Unit using its Special I O Unit Restart Bit or turn the power supply to the PLC OFF and ON Operation Ladder program...

Page 200: ...g Example for further details MACH No DA041 RUN ERC ERH B1 A1 ADJ x101 x100 0 9 8 7 6 5 4 32 1 0 9 8 7 6 5 4 32 1 O N 1 2 MODE OFF OFF O N 1 2 MODE Turn OFF SW1 for normal mode MACH No DA041 RUN ERC E...

Page 201: ...2 13 14 15 20 1 CN1 DC24V 0 3A 1 20 CN2 B A A B 0 1 2 3 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 AD081 B1 A1 MACH No x10 1 x10 0 RUN ERC ERH ADJ MODE 1 2 DA041 B1 A1 MACH No x10 1 x10 0 RUN ERC ERH ADJ M...

Page 202: ...2 Turn OFF the external power supply 3 Restart the CPU Unit 4 Turn ON the external power supply 15 14 13 12 11 10 09 08 07 06 05 01 00 04 03 02 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 Bit Not used Output 4 Ou...

Page 203: ...ther details Output number Output signal range Output setting address n CIO 2010 See note 1 Original conversion address 1 1 to 5 V n 1 CIO 2011 D00200 2 0 to 10 V n 2 CIO 2012 D00201 3 10 to 10 V n 3...

Page 204: ...Conversion Enable Bits 201000 to 201002 bits 00 to 03 of word CIO 2010 The data in words CIO 2011 and 2012 will be output as 1 to 5 V and CIO the data in CIO 2013 will be output as 10 to 10 V MOV 021...

Page 205: ...ormal operation MACH No DA041 RUN ERC ERH B1 A1 ADJ x101 x100 0 9 8 7 6 5 4 32 1 0 9 8 7 6 5 4 32 1 O N 1 2 MODE With Terminal Block Indicators Terminal block lock lever pull down to release terminal...

Page 206: ...g data with the CPU Unit ERC red Error detected by Unit Lit Alarm has occurred such as disconnec tion detection or initial settings are incor rect Not lit Operating normally ERH red Error in the CPU U...

Page 207: ...utput Unit has a software setting for the operation mode in bits 00 to 07 of DM word m 18 The contents of DM word m 18 are shown below m D20000 unit number x 100 5 4 Wiring 5 4 1 Terminal Arrangement...

Page 208: ...lty Unit operation may be caused by noise if power is supplied from the same source Voltage output 2 Output 2 Current output 2 Voltage output 4 Output 4 Current output 4 N C N C 0 V Voltage output 1 O...

Page 209: ...output Voltage output AG common to all outputs Voltage output section AMP Current output section Output switch and con version circuit Current output Current output AMP Indicators Switch MPU OUTPUT R...

Page 210: ...s cables near a main circuit cable or a high voltage cable Do not insert output cables into the same duct If there is noise interference from power lines if for example the power supply is shared wit...

Page 211: ...l ranges and the output status when conversion is stopped is allocated in the Special I O Unit DM Area of the CPU Unit according to the unit number and is exchanged when the power is turned ON or the...

Page 212: ...h setting Unit number Special O Unit Area addresses Special I O Unit DM Area addresses 0 Unit 0 CIO 2000 to CIO 2009 D20000 to D20099 1 Unit 1 CIO 2010 to CIO 2019 D20100 to D20199 2 Unit 2 CIO 2020 t...

Page 213: ...99 D20400 to D20499 D20500 to D20599 D20000 to D20099 D20100 to D20199 D20200 to D20299 D20900 to D20999 D20600 to D20699 D20700 to D20799 D20800 to D20899 SYSMAC CJ series PLC CJ1W DA021 041 08V 08C...

Page 214: ...sion stopped D m 3 Not used Output 2 Output status when conversion stopped D m 4 Not used Output 3 Output status when conversion stopped D m 5 Not used Output 4 Output status when conversion stopped D...

Page 215: ...e other ranges For details refer to 5 6 4 Out put Hold Function Item Contents Page Output Use setting 0 Not used 1 Used 190 196 Output signal range See note 1 00 10 to 10 V 01 0 to 10 V 10 1 to 5 V 4...

Page 216: ...gram The CJ1W DA08V 08C does not have this switch Change the mode by setting bits 00 to 07 in D m 18 to 00 hex The allocation of words and bits in the CIO Area is shown in the following table CIO n 9...

Page 217: ...Not used n 8 Not used Input Unit to CPU n 9 Alarm Flags Not used Output setting error Out put 2 Out put 1 I O Word Bits 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Output CPU to Unit n Not used Not used Con...

Page 218: ...Out put 2 Out put 1 n 1 Output 1 set value 163 162 161 160 n 2 Output 2 set value n 3 Output 3 set value n 4 Output 4 set value n 5 Output 5 set value n 6 Output 6 set value n 7 Output 7 set value n 8...

Page 219: ...nversion value or set value at time of adjustment 163 162 161 160 n 9 Alarm Flags Not used Item Contents Output to be adjusted Sets output to be adjusted Leftmost digit 1 fixed Rightmost digit 1 to 8...

Page 220: ...ly voltage out put for the CJ1W DA08V The output signal range for the CJ1W DA08C is 4 to 20 mA only To specify the output signal range for each output use a Pro gramming Device to set the D m 1 bits i...

Page 221: ...e user program Example 1 In this example the set value from only one output is written The unit num ber is 0 Example 2 In this example multiple set values are written The unit number is 0 Note If the...

Page 222: ...etting and output hold setting Refer to 5 6 1 Output Settings and Conversions and 5 6 4 Output Hold Function 3 Conversion will not begin under the following conditions even if the Con version Enable B...

Page 223: ...ccurs at the PLC 5 When there is an I O bus error 6 When the CPU Unit is in LOAD OFF status 7 When there is a WDT watchdog timer error in the CPU Unit CLR HOLD or MAX can be selected for the output st...

Page 224: ...r 32 000 to 1 2 Addresses m D20000 unit number 100 are allocated in the DM Area 3 Besides upper limit lower limit it is also possible to set lower limit upper limit Reverse scaling is supported 4 Actu...

Page 225: ...between output signals and converted scaling values The values shown in parentheses are 16 bit binary data Example Setting 2 Reverse Scaling Set the following conditions in D m 27 to D m 34 The value...

Page 226: ...0 unit number x 10 2 The voltage for an output number at which a setting error has occurred will be output according to the output hold function Conversion result Output signal 10 000 2710 0 V 0000 00...

Page 227: ...0 the external input device actually displays 100 5 and not 100 0 It is possible to make settings to adjust the output voltage making it smaller in this case so that 100 0 is displayed and to make 000...

Page 228: ...ply Set the operation mode switch to normal mode The ADJ indicator will flash while in adjustment mode Start up the PLC in PROGRAM mode Gain adjustment Gain Bit ON Output adjustment Set Bit ON Output...

Page 229: ...plies When adjusting another output number When adjusting the same output number Set the output number Offset adjustment Offset Bit ON Set Bit ON The ADJ indicator will flash while in adjustment mode...

Page 230: ...r illustration The unit number is 0 Bits Used for Adjusting Offset and Gain The CIO word n 1 bits shown in the following diagram are used for adjusting offset and gain Rightmost Leftmost Word n Output...

Page 231: ...mber is 0 1 2 3 1 Turn ON bit 00 the Offset Bit of CIO word n 1 Hold the ON status 2 Check whether the output devices are connected Note The output is current output when using a CJ1W DA08C 3 Monitor...

Page 232: ...5 V FF38 to 00C8 FE70 to 0190 10 to 10 V 1 0 to 1 0 V 1 to 5 V 0 8 to 1 2 V 0 to 5 V 0 25 to 0 25 V 4 to 20 mA 3 2 to 4 8 mA Values in parentheses are for a resolution of 8 000 15 14 13 12 11 10 09 08...

Page 233: ...aution Do not turn OFF the power supply or restart the Unit while the Set Bit is ON data is being written to the EEPROM Otherwise illegal data may be written in the Unit s EEPROM and EEPROM Errors may...

Page 234: ...is 0 1 2 3 1 Turn ON bit 01 the Gain Bit of CIO word n 1 Hold the ON status 2 Check whether the output devices are connected Note The output is current output when using a CJ1W DA08C 3 Monitor CIO wo...

Page 235: ...to 11 V 0708 to 0898 0E10 to 1130 1 to 5 V 4 8 to 5 2 V 0ED8 to 1068 1DB0 to 20D0 0 to 5 V 4 75 to 5 25 V 0ED8 to 1068 1DB0 to 20D0 4 to 20 mA 19 2 to 20 8 mA 0ED8 to 1068 1DB0 to 20D0 Values in paren...

Page 236: ...1 Caution Do not turn OFF the power supply or restart the Unit while the Set Bit is ON data is being written to the EEPROM Otherwise illegal data may be written in the Unit s EEPROM and EEPROM Errors...

Page 237: ...cleared and reset to the default offset and gain values when the Set Bit turns ON 3 To finish the clearing of adjusted values turn OFF bit 05 the Clear Bit of CIO word n 1 Caution Do not turn OFF the...

Page 238: ...red Error in the CPU Unit Lit Error has occurred during data exchange with the CPU Unit Not lit Operating normally ADJ yellow Adjusting Flashing Operating in offset gain adjustment mode Not lit Other...

Page 239: ...1W DA021 and only bits 00 to 03 are used for the CJ1 DA041 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 Bit Word n 9 Output Setting Error Flags Alarm Flags Outputs are made only to bits 00 and 01 f...

Page 240: ...set for use or because the wrong output num ber is specified The output volt age or current becomes 0 V or 0 mA Check whether the word n out put number to be adjusted is set from 11 to 14 Check whethe...

Page 241: ...mming Console because the CPU Unit is continuing operation ERH Indicator Lit RUN Indicator Not Lit The unit number for the Analog Output Unit has not been set correctly RUN ERC ERH Lit Not lit Error E...

Page 242: ...nit 0 Restart Bit Turning the Restart Bit for any Unit ON and then OFF again restarts that Unit A50201 Unit 1 Restart Bit A50215 Unit 15 Restart Bit A50300 Unit 16 Restart Bit A50715 Unit 95 Restart B...

Page 243: ...220 Handling Errors and Alarms Section 5 8...

Page 244: ...45 6 5 3 Special I O Unit Restart Bits 245 6 5 4 Fixed Data Allocations 246 6 5 5 I O Refresh Data Allocations 249 6 6 Analog Input Functions and Operating Procedures 252 6 6 1 Input Settings and Conv...

Page 245: ...aximum number of Units per Rack C200HW PA204 C200HW PA204S C200HW PA204R C200HW PD204 3 Units max C200HW PA209R 6 Units max Units per basic system When C200HW PA209R Power Supply Units only are used 6...

Page 246: ...n Detec tion Flag Output Specifications Voltage output Number of analog outputs 4 Output signal range See note 3 1 to 5 V 0 to 5 V 0 to 10 V 10 to 10 V Output impedance for 1 point 0 5 max Max output...

Page 247: ...input per form the offset and gain adjustments as required 7 A D conversion time is the time it takes for an analog signal to be stored in memory as converted data after it has been input It takes at...

Page 248: ...esh Analog output 1 conver sion value Analog input 1 Analog input 2 Same as above Input dis connection detection Mean value processing disabled Mean value processing enabled Peak value hold function d...

Page 249: ...Range 0 to 5 V 0 V 10 V 0 5 V 10 5 V 1068 0FA0 0000 FF38 Resolution 4 000 Conversion value 16 bit binary data Analog input signal 0 V 5 V 0 25 V 5 25 V 1068 0FA0 0000 FF38 Resolution 4 000 Conversion...

Page 250: ...utput setting error will occur and the output specified by the output hold function will be output Range 1 to 5 V 0 V 10 V 11 V 0898 07D0 F830 F768 0000 10 V 11 V Resolution 4 000 Conversion value 16...

Page 251: ...o 10 V Range 0 to 5 V 0000 FF38 0FA0 1068 10 5 V 10 V 0 V 0 5 V Resolution 4 000 Set value 16 bit binary data Analog output signal 0000 FF38 0FA0 1068 5 25 V 5 V 0 V 0 25 V Resolution 4 000 Set value...

Page 252: ...onversion values and set values for a range of 10 to 10 V will be as fol lows 0000 F830 F768 07D0 0898 0 V 10 V 11 V 11 V 10 V Resolution 4 000 Set value 16 bit binary data Analog output signal 16 bit...

Page 253: ...lue and the bias value 8 Turn the power to the PLC OFF and ON or turn ON the Special I O Unit Restart Bit When the input or output of the connected devices needs to be calibrated fol low the procedure...

Page 254: ...further details CS1W MAD44 CS series CPU Unit Unit No 1 Analog input Analog output D00100 D00101 D00102 D00103 D00200 D00201 D00202 D00203 IN1 1 to 5 V IN2 0 to 10 V IN3 4 to 20 mA IN4 4 to 20 mA OUT...

Page 255: ...4 4 I O Wiring Example for further details 4 Set the unit number switch Refer to 6 3 2 Unit Number Switch for further details 5 Turn ON the power to the PLC If the unit number is set to 1 words will...

Page 256: ...put Settings and Conversion Values or 6 7 1 Output Settings and Conversions for more details Peripheral port Peripheral port Setting conditions Unit No 1 Analog input 1 1 to 5 V Analog input 2 0 to 10...

Page 257: ...CIO words n 5 to n 8 of the Special I O Unit Area CIO 2015 to CIO2018 is stored in the specified addresses D00100 to D00103 as signed binary values 0000 to 0FA0 Hex 15 14 13 12 11 10 09 08 07 06 05 01...

Page 258: ...ata holding address See note 2 1 1 to 5 V n 5 CIO 2015 D00100 2 0 to 10 V n 6 CIO 2016 D00101 3 4 to 20 mA n 7 CIO 2017 D00102 4 4 to 20 mA n 8 CIO 2018 D00103 201904 Input 1 Disconnection Detection F...

Page 259: ...D00202 is set in word CIO 2013 The data in words CIO 2011 and CIO 2012 will be output as 1 to 5 V and the data in CIO 2013 will be output as 10 to 10 V To start analog output turn ON the Conversion En...

Page 260: ...tch Settings Unit number setting switch External terminal block M3 External ter minal block mounting screws black M3 Front Mounting to terminal block Removing from terminal block Voltage Current switc...

Page 261: ...shows the meanings of the indicators Fasten the mounting screw Fasten the mounting screw LED Meaning Indicator Operating status RUN green Operating Lit Operating in normal mode Not lit Unit has stoppe...

Page 262: ...l mode or adjustment mode for adjusting off set and gain Caution Do not set the pins to any combination other than those shown in the above table Be sure to set pin 2 to OFF Caution Be sure to turn OF...

Page 263: ...bers that can be used are set in the Data Memory DM 2 The I O signal ranges for individual inputs and outputs are set in the Data Memory DM They can be set in units of I O numbers 3 The AG terminal A8...

Page 264: ...circuit and conversion circuit 1 M Voltage current input switch 250 Output switch and conversion circuit AMP Voltage output Voltage output AG common to all outputs Indicators Switch MPU Regulator Osci...

Page 265: ...o avoid the following problems When the power supply at the connected devices is shared and section A or B is disconnected power will flow in the direction of the broken line and the out put voltage o...

Page 266: ...ws must be tightened securely Use M3 screws and tighten them to a torque of 0 5 N m 4 When connecting the shield of the analog input cables to the Unit s AG ter minals A8 B8 as shown in the previous d...

Page 267: ...Special I O Unit DM Area for data used for initial settings I O Refresh Data Analog input conversion values analog output setting values and other data used to operate the Unit are allocated in the Sp...

Page 268: ...he Analog I O Unit Switch setting Unit number Special O Unit Area addresses Special I O Unit DM Area addresses 0 Unit 0 CIO 2000 to CIO 2009 D20000 to D20099 1 Unit 1 CIO 2010 to CIO 2019 D20100 to D2...

Page 269: ...ogramming Console will be generat ed A40113 will turn ON and the PLC will not operate D m 1 D m D20300 to D20399 D20400 to D20499 D20500 to D20599 D20000 to D20099 D20100 to D20199 D20200 to D20299 D2...

Page 270: ...m 2 Not used Output 1 Output status when conversion stopped D m 3 Not used Output 2 Output status when conversion stopped D m 4 Not used Output 3 Output status when conversion stopped D m 5 Not used O...

Page 271: ...20 mA See note 1 11 0 to 5 V 253 Mean value processing set ting 0000 Mean value processing for 2 buffers See note 3 0001 No mean value processing 0002 Mean value processing for 4 buffers 0003 Mean va...

Page 272: ...in the Programming Console will be generat ed A40113 will turn ON and the PLC will not operate CIO 2030 to CIO 2039 CIO 2040 to CIO 2049 CIO 2050 to CIO 2059 CIO 2000 to CIO 2009 CIO 2010 to CIO 2019...

Page 273: ...oop 2 calculation result n 7 Input 3 conversion value Loop 3 calculation result n 8 Input 4 conversion value Loop 4 calculation result n 9 Alarm Flags Disconnection detec tion Output setting error Inp...

Page 274: ...to Unit n Not used Inputs and outputs to be adjusted 161 160 n 1 Not used Not used Clr Set Up Down Gain Off set n 2 Not used n 3 Not used n 4 Not used n 5 Not used n 6 Not used n 7 Not used Input Uni...

Page 275: ...following diagram The analog input sampling interval can be shortened by setting any unused input numbers to 0 Sampling interval 1 ms x Number of inputs used For the DM word addresses m D20000 unit n...

Page 276: ...version values are stored for each input number in CIO words n 5 to n 8 Note For the CIO word addresses n CIO 2000 unit number x 10 Use MOV 021 or XFER 070 to read conversion values in the user progra...

Page 277: ...ogramming Device to make the settings in D m 6 to D m 9 as shown in the following table For the DM word addresses m D20000 unit number x 100 Note After making the DM settings from a Programming Device...

Page 278: ...2 Data 1 4 5 With the fifth cycle Data 5 is stored in the first history buffer Mean value Data 5 Data 4 Data 3 Data 2 4 When a disconnection is restored the mean value processing function begins agai...

Page 279: ...ample The following example calculations are for a resolution of 8 000 with an appli cation using inputs 1 and 4 64 averaging buffers set for input 1 and no aver aging set for input 4 Response time fo...

Page 280: ...number is 0 When mean value processing is used together with the peak value hold func tion the mean value will be held As long as the peak value hold function is in effect the peak value hold will be...

Page 281: ...s as execution conditions to use disconnection detection in the user s program For the CIO word addresses n CIO 2000 unit number x 10 The conversion value during a disconnection will be 0000 In the fo...

Page 282: ...at 0 V Output Signal Range Any of four types of output signal range 10 to 10 V 0 to 10 V 1 to 5 V and 0 to 5 V can be selected for each of the outputs i e output numbers 1 to 4 To specify the output s...

Page 283: ...er depending on the output signal range setting and output hold setting Refer to Setting Outputs and Signal Ranges on page 259 and 6 7 2 Output Hold Function Conversion will not begin under the follow...

Page 284: ...stment Refer to 6 9 2 Input Offset and Gain Adjustment Procedures 3 When there is an output setting error Refer to 6 7 3 Output Setting Errors 4 When a fatal error occurs at the PLC 5 When there is an...

Page 285: ...Unit has a ratio conversion function that enables it to perform analog to analog conversions by itself without utilizing the PLC It can use either Loop 1 input number 1 output number 1 Loop 2 input n...

Page 286: ...0050 0 5 Constant B 0190 2 0 V Analog input 10 to 10 V Analog output 0 5 10 to 10 V 2 0 V 3 0 to 7 0 V Negative Gradient Conversion Analog output F A x Analog input B F Output range maximum value A R...

Page 287: ...p 3 and word n 8 Loop 4 3 If an input cable is disconnected the calculation value will become 0000 and the analog output value will be output according to the output hold function 4 If the output valu...

Page 288: ...d gain values and takes the presently set values of the Unit to be 0000 and 00FA0 or 07D0 when the range is 10 V respectively For example assume that the specifications for an external input device su...

Page 289: ...le in adjustment mode Start up the PLC in PROGRAM mode Gain adjustment Gain Bit ON Input adjustment Output adjustment Set Bit ON Input adjustment Output adjustment Set the operation mode switch on the...

Page 290: ...Specifying Input Number to be Adjusted To specify the input number to be adjusted write the value to the rightmost byte of CIO word n as shown in the following diagram For the CIO word addresses n CI...

Page 291: ...e unit number is 0 1 2 3 1 Turn ON bit 00 the Offset Bit of CIO word n 1 Hold the ON status The analog input s digital conversion values while the Offset Bit is ON will be monitored in CIO word n 8 2...

Page 292: ...ten to the EEPROM Otherwise illegal data may be written in the Unit s EEPROM and EEPROM Errors may occur when the power sup ply is turned ON or when the Unit is restarted causing a malfunction Caution...

Page 293: ...ation The unit number is 0 1 2 3 1 Turn ON bit 01 the Gain Bit of CIO word n 1 Hold the ON status The analog input s digital conversion values while the Gain Bit is ON will be monitored in CIO word n...

Page 294: ...erwise illegal data may be written in the Unit s EEPROM and EEPROM Errors may occur when the power sup ply is turned ON or when the Unit is restarted causing a malfunction Caution When making adjustme...

Page 295: ...when the Set Bit turns ON 3 To finish the clearing of adjusted values turn OFF bit 05 the Clear Bit of CIO word n 1 Caution Do not turn OFF the power supply or restart the Unit while the Set Bit is ON...

Page 296: ...bits shown in the following diagram are used for adjusting offset and gain Offset Adjustment The procedure for adjusting the analog output offset is explained below As shown in the following diagram...

Page 297: ...le the Offset Bit is ON 4 Change the set value so that the output voltage are as shown in the follow ing table The data can be set within the indicated ranges Output signal range Possible output volta...

Page 298: ...urn OFF 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 Bit Up Bit Down Bit While the Up Bit is ON the set value will be increased by 1 resolution every 0 5 seconds After it has been ON for 3 seconds...

Page 299: ...EEPROM and EEPROM Errors may occur when the power sup ply is turned ON or when the Unit is restarted causing a malfunction Caution When making adjustments be sure to perform both the offset adjustmen...

Page 300: ...N 4 Change the set value so that the output voltage is as shown in the following table The data can be set within the indicated ranges Output signal range Possible output voltage current adjustment Ou...

Page 301: ...the output will turn OFF Up Bit Down Bit While the Up Bit is ON the set value will be increased by 1 resolution every 0 5 seconds After it has been ON for 3 seconds the set value will be increased by...

Page 302: ...tarted causing a malfunction Caution When making adjustments be sure to perform both the offset adjustment and gain adjustment at the same time Note The EEPROM can be overwritten 50 000 times Clearing...

Page 303: ...CIO word n 1 Caution Do not turn OFF the power supply or restart the Unit while the Set Bit is ON data is being written to the EEPROM Otherwise illegal data may be written in the Unit s EEPROM and EE...

Page 304: ...ating normally ADJ yellow Adjusting Flashing Operating in offset gain adjustment mode Not lit Other than the above ERH red Error in the CPU Unit Lit Error has occurred during data exchange with the CP...

Page 305: ...rors Alarm Flags 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 Bit See 6 6 4 Input Disconnection Detection Function See 6 7 3 Output Setting Errors RUN ERC ERH Lit Not lit Word n 9 Alarm flag Error...

Page 306: ...cannot be adjusted because input value is out of the permissible range for adjust ment Conversion data corresponding to the input sig nal is monitored in word n 8 If making the adjustment by means of...

Page 307: ...Conver sion Use Set ting Error The I O number for the ratio con version function has been set to be not used Conversion does not start and data becomes 0000 Set the I O number for use Bit 09 Ratio Set...

Page 308: ...Not lit Error Error contents Input condition Output condition Duplicate Unit Number The same unit number has been assigned to more than one Unit or the unit number was set to a value other than 00 to...

Page 309: ...cable connec tion to the Unit s COM terminal 243 Insert a 0 01 F to 0 1 F ceramic capacitor or film capacitor between the input s and terminals Try increasing the number of mean value processing buffe...

Page 310: ...I O Refresh Data Allocations 315 7 6 Analog Input Functions and Operating Procedures 318 7 6 1 Input Settings and Conversion Values 318 7 6 2 Conversion Time and Resolution Setting 320 7 6 3 Mean Valu...

Page 311: ...sion Rack 8 Units max Overall system 7 Units max on CPU Rack 8 Units per Expansion Rack 3 Racks 31 Units max Data exchange with CPU Units Special I O Unit Area CIO 200000 to CIO295915 Words CIO 2000 t...

Page 312: ...nge of 32 000 as the upper and lower limits allows the A D conversion result to be output with these values as full scale Input disconnection detection Detects the disconnection and turns ON the Disco...

Page 313: ...and lower limits allows D A conversion to be exe cuted and analog signals to be output with these values as full scale Ratio conversion function Stores the results of positive and negative gradient a...

Page 314: ...mA Range 0 to 10 V 1 V 4 mA 0 8 V 3 2 mA 5 V 20 mA 5 2 V 20 8 mA Resolution 4 000 8 000 Conversion value 16 bit binary data 1068 20D0 0FA0 1F40 0000 0000 FF38 FE70 Analog input signal Values in parent...

Page 315: ...5 25 V 1068 20D0 0FA0 1F40 0000 0000 FF38 FE70 Resolution 4 000 8 000 Conversion value 16 bit binary data Analog input signal 0 V 10 V 11 V 0898 1130 07D0 0FA0 F830 F060 F768 EED0 0000 0000 10 V 11 V...

Page 316: ...1 to 5 V Range 0 to 10 V 5 2 V 5 V 1 V 0 8 V 0000 0000 FF38 FE70 0FA0 1F40 1068 20D0 Resolution 4 000 8 000 Set value 16 bit binary data Analog output signal Values in parentheses are for a resolutio...

Page 317: ...5 V Resolution 4 000 8 000 Set value 16 bit binary data Analog output signal Values in parentheses are for a resolution of 8 000 0000 0000 F830 F060 F768 EED0 07D0 0FA0 0898 1130 0 V 10 V 11 V 11 V 10...

Page 318: ...the PLC OFF and ON or turn ON the Special I O Unit Restart Bit When the input or output of the connected devices needs to be calibrated fol low the procedures in Offset Gain Adjustment below Otherwise...

Page 319: ...101 D00102 D00103 D00200 D00201 D00202 D00203 IN1 1 to 5 V IN2 0 to 10 V IN3 4 to 20 mA IN4 4 to 20 mA OUT1 0 to 10 V OUT2 4 to 20 mA Ladder Program MAD42 B1 A1 MACH No x10 1 x10 0 RUN ERC ERH ADJ RUN...

Page 320: ...4 5 6 7 8 9 10 11 12 13 14 15 II 20 1 CN1 DC24V 0 3A 1 20 CN2 B A A B I II 0 1 2 3 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 MAD42 B1 A1 MACH No x10 1 x10 0 RUN ERC ERH ADJ 7 8 9 6 PRO01 PRO01 PROGRAMMING...

Page 321: ...00F7 Hex 15 14 13 12 11 10 09 08 07 06 05 01 00 04 03 02 1 0 1 0 0 1 1 0 0 0 0 0 1 0 0 1 Bit Output 1 0 to 10 V Set to 01 Output 2 4 to 20 mA Set to 10 Input 1 1 to 5 V Set to 10 Input 2 0 to 10 V Set...

Page 322: ...PWR BUSY I 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 II 20 1 CN1 DC24V 0 3A 1 20 CN2 B A A B I II 0 1 2 3 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 MAD42 B1 A1 MACH No x10 1 x10 0 RUN ERC ERH ADJ OD261 SYSMAC...

Page 323: ...nection Detection Flag See note c Always ON Flag 201906 Input 3 Disconnection Detection Flag See note c 201907 Input 4 Disconnection Detection Flag See note c For 1 to 5 V the hexadecimal value 0000 t...

Page 324: ...Execution condition SET 201000 SET 201001 Execution condition To start analog output turn ON the Conversion Enable Bits 201000 to 201001 bits 00 to 01 of word CIO 2010 The data in words CIO 2011 and C...

Page 325: ...MACH No MAD42 RUN ERC ERH B1 A1 ADJ x101 x100 2 1 2 1 0 9 8 7 6 5 4 32 1 0 9 8 7 6 5 4 32 1 ON ON Front With Terminal Block With Terminal Block Removed Indicators Terminal block Voltage current switch...

Page 326: ...al I O Unit Area and Special I O Unit DM Area word addresses that each Analog I O Unit occupies are set by the unit number switch on the front panel of the Unit B1 A1 2 1 2 1 ON ON MAD42 MACH No 10 1...

Page 327: ...number Special O Unit Area addresses Special I O Unit DM Area addresses 0 Unit 0 CIO 2000 to CIO 2009 D20000 to D20099 1 Unit 1 CIO 2010 to CIO 2019 D20100 to D20199 2 Unit 2 CIO 2020 to CIO 2029 D202...

Page 328: ...noise resistance 4 The N C terminals A4 B4 are not connected to internal circuitry 7 4 2 Internal Circuitry The following diagrams show the internal circuitry of the analog I O section Input Circuitr...

Page 329: ...nt output Current output Indicators Switch MPU Regulator Oscillator Division CJ series PLC EEPROM RAM ROM Photocoupler insulation OUTPUT INPUT 5 V 5 V 15 V 15 V Bus interface D A converter A D convert...

Page 330: ...o avoid the following problems When the power supply at the connected devices is shared and section A or B is disconnected power will flow in the direction of the broken line and the out put voltage o...

Page 331: ...r terminal connections and the screws must be tightened securely Use M3 screws and tighten them to a torque of 0 5 N m 4 When connecting the shield of the analog input cables to the Unit s AG ter mina...

Page 332: ...e Special I O Unit DM Area for data used for initial settings I O Refresh Data Analog input conversion values analog output set values and other data used to operate the Unit are allocated in the Spec...

Page 333: ...t Area addresses Special I O Unit DM Area addresses 0 Unit 0 CIO 2000 to CIO 2009 D20000 to D20099 1 Unit 1 CIO 2010 to CIO 2019 D20100 to D20199 2 Unit 2 CIO 2020 to CIO 2029 D20200 to D20299 3 Unit...

Page 334: ...l I O Unit Restart Bit ON and then OFF again Note If the error is not corrected by restarting the Unit or turning the Special I O Unit Restart Bit ON and then OFF again replace the Analog I O Unit Spe...

Page 335: ...D20199 D20200 to D20299 D20900 to D20999 D20600 to D20699 D20700 to D20799 D20800 to D20899 SYSMAC CJ series CPU Unit CJ1W MAD42 Analog I O Unit Fixed Data Area Unit 0 Unit 1 Unit 2 Unit 3 Unit 4 Unit...

Page 336: ...constant D m 12 Loop 2 input 2 to output 2 A constant D m 13 Loop 2 input 2 to output 2 B constant D m 14 Not used D m 15 Not used D m 16 Not used D m 17 Not used D m 18 Conversion time and resolutio...

Page 337: ...an value processing for 16 buffers 0005 Mean value processing for 32 buffers 0006 Mean value processing for 64 buffers 320 Scaling setting Set any value in binary data from 32 000 8 300 to 32 000 7D00...

Page 338: ...in the Programming Console will be generat ed A40113 will turn ON and the PLC will not operate CIO 2030 to CIO 2039 CIO 2040 to CIO 2049 CIO 2050 to CIO 2059 CIO 2000 to CIO 2009 CIO 2010 to CIO 2019...

Page 339: ...value n 8 Input 4 conversion value n 9 Alarm Flags Disconnection detec tion Output setting error Input 4 Input 3 Input 2 Input 1 Out put 2 Out put 1 I O Item Contents Page Input Peak value hold functi...

Page 340: ...n 8 Conversion value or set value at time of adjustment 163 162 161 160 n 9 Alarm Flags Disconnection detec tion Not used Input 4 Input 3 Input 2 Input 1 Item Contents Input or output to be adjusted...

Page 341: ...or inputs that have been set to Not used will always be 0000 Note This value will be 500 s when the setting is for 500 s and a resolution of 8 000 Input Signal Range Any of four types of input signal...

Page 342: ...the CIO word addresses n CIO 2000 unit number x 10 Use MOV 021 or XFER 070 to read conversion values in the user program Example 1 In this example the conversion data from only one input is read The...

Page 343: ...an operational mean value in the history buffers so it has no effect on the data refresh cycle The number of history buffers that can be set to use mean value processing is 2 4 8 16 32 or 64 When n n...

Page 344: ...second cycle Data 2 is stored in the first history buffer Mean value Data 2 Data 1 Data 1 Data 1 4 3 With the third cycle Data 3 is stored in the first history buffer Mean value Data 3 Data 2 Data 1...

Page 345: ...rapid change in input signals Response Time for a Resolution of 1 ms 4 000 Unit ms Mean value processing Conversion value Data 4 Data 3 Data 2 Data 1 Mean value processing Conversion value Data 5 Dat...

Page 346: ...on value for every input including mean value processing This function can be used with analog input The following diagram shows how digital conversion values are affected when the peak value hold fun...

Page 347: ...n of 8 000 Note 1 To set the upper or lower limit to a negative number use two s complement Set 8300 to FFF for 32 000 to 1 2 Addresses m D20000 unit number 100 are allocated in the DM Area 3 Besides...

Page 348: ...11 10 9 8 7 6 5 4 3 2 1 0 D m 27 Input 1 scaling lower limit D m 28 Input 1 scaling upper limit D m 29 Input 2 scaling lower limit D m 30 Input 2 scaling upper limit D m 31 Input 3 scaling lower limi...

Page 349: ...tment The input disconnection detection signals for each input number are stored in bits 04 to 07 of CIO word n 9 Specify these bits as execution conditions to use disconnection detection in the user...

Page 350: ...put conversion cycle can be shortened by setting any unused output numbers to 0 Conversion cycle 1 ms See note 3 x Number of outputs used Note 1 For the DM word addresses m D20000 unit number x 100 2...

Page 351: ...sting the factory set voltage and current can improve the accuracy of current output specifications Writing Set Values Analog output set values are written to CIO words n 1 and n 2 For the CIO word ad...

Page 352: ...ser s program For the CIO word addresses n CIO 2000 unit number x 10 The analog output when conversion is stopped will differ depending on the output signal range setting and output hold setting Refer...

Page 353: ...t Procedures 3 When an output setting value occurs 4 When a fatal error occurs at the PLC 5 When there is an input disconnection during ratio conversion 6 When there is an I O bus error 7 When the CPU...

Page 354: ...on of 8 000 Note 1 To set the upper or lower limit to a negative number use two s complement Set 8300 to FFF for 32 000 to 1 2 Addresses m D20000 unit number x 100 are allocated in the DM Area 3 Besid...

Page 355: ...in parentheses are 16 bit binary data Example Setting 2 Reverse Scaling Set the following conditions in D m 27 to D m 34 The values shown in parentheses are binary data DM word Bits 15 14 13 12 11 10...

Page 356: ...he Analog I O Unit has a ratio conversion function that enables it to perform analog to analog conversions by itself without utilizing the PLC It can use either Loop 1 input number 1 output number 1 L...

Page 357: ...Note The scaling function cannot be used simultaneously with the ration conversion function Negative Gradient Conversion Analog output F A x Analog input B F Output range maximum value A Ratio set val...

Page 358: ...ils regarding the Special I O Unit Restart Bit refer to 7 10 4 Restarting Special I O Units 2 The calculation results will be output in digital values to word n 5 Loop 1 and word n 6 Loop 2 3 If an in...

Page 359: ...values and gain values and takes the presently set values of the Unit to be 0000 and 00FA0 or 07D0 when the range is 10 V respectively For example assume that the specifications for an external input...

Page 360: ...I O number Offset adjustment Offset Bit ON Set Bit ON The ADJ indicator will flash while in adjustment mode Start up the PLC in PROGRAM mode Gain adjustment Gain Bit ON Input adjustment Output adjustm...

Page 361: ...n as shown in the following diagram For the CIO word addresses n CIO 2000 unit number x 10 The following example uses input number 1 adjustment for illustration The unit number is 0 Bits Used for Adj...

Page 362: ...e unit number is 0 1 2 3 1 Turn ON bit 00 the Offset Bit of CIO word n 1 Hold the ON status The analog input s digital conversion values while the Offset Bit is ON will be monitored in CIO word n 8 2...

Page 363: ...gal data may be written in the Unit s EEPROM and EEPROM Errors may occur when the power sup ply is turned ON or when the Unit is restarted causing a malfunction Caution When making adjustments be sure...

Page 364: ...ation The unit number is 0 1 2 3 1 Turn ON bit 01 the Gain Bit of CIO word n 1 Hold the ON status The analog input s digital conversion values while the Gain Bit is ON will be monitored in CIO word n...

Page 365: ...ten in the Unit s EEPROM and EEPROM Errors may occur when the power sup ply is turned ON or when the Unit is restarted causing a malfunction Caution When making adjustments be sure to perform both the...

Page 366: ...when the Set Bit turns ON 3 To finish the clearing of adjusted values turn OFF bit 05 the Clear Bit of CIO word n 1 Caution Do not turn OFF the power supply or restart the Unit while the Set Bit is ON...

Page 367: ...s shown in the following diagram are used for adjusting offset and gain Offset Adjustment The procedure for adjusting the analog output offset is explained below As shown in the following diagram the...

Page 368: ...he output voltage are as shown in the follow ing table The data can be set within the indicated ranges Output signal range Possible output voltage current adjustment Output range 0 to 10 V 0 5 to 0 5...

Page 369: ...urn OFF 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 Bit Up Bit Down Bit While the Up Bit is ON the set value will be increased by 1 resolution every 0 5 seconds After it has been ON for 3 seconds...

Page 370: ...EEPROM and EEPROM Errors may occur when the power sup ply is turned ON or when the Unit is restarted causing a malfunction Caution When making adjustments be sure to perform both the offset adjustment...

Page 371: ...e data can be set within the indicated ranges Output signal range Possible output voltage current adjustment Output range 0 to 10 V 9 5 to 10 5 V 0ED8 to 1068 1DB0 to 20D0 10 to 10 V 9 0 to 11 0 V 070...

Page 372: ...the output will turn OFF Up Bit Down Bit While the Up Bit is ON the set value will be increased by 1 resolution every 0 5 seconds After it has been ON for 3 seconds the set value will be increased by...

Page 373: ...restarted causing a malfunction Caution When making adjustments be sure to perform both the offset adjustment and gain adjustment at the same time Note The EEPROM can be overwritten 50 000 times Clea...

Page 374: ...CIO word n 1 Caution Do not turn OFF the power supply or restart the Unit while the Set Bit is ON data is being written to the EEPROM Otherwise illegal data may be written in the Unit s EEPROM and EE...

Page 375: ...ating normally ERH red Error in the CPU Unit Lit Error has occurred during data exchange with the CPU Unit Not lit Operating normally ADJ yellow Adjusting Flashing Operating in offset gain adjustment...

Page 376: ...1 10 09 08 07 06 05 04 03 02 01 00 Bit Disconnection Detection Flags See 7 6 6 Input Disconnection Detection Function See 7 7 5 Output Setting Errors RUN ERC ERH Lit Not lit Word n 9 Alarm flag Error...

Page 377: ...nput value is out of the permissible range for adjust ment Conversion data corresponding to the input sig nal is monitored in word n 8 If making the adjustment by means of a connected input device fir...

Page 378: ...etting Error There is a mistake in the upper or lower limit setting when scal ing is used The set value is exceeded the upper limit equals the lower limit not 0000 etc Correct the settings Bit 09 Rati...

Page 379: ...Not lit Error Error contents Input condition Output condition Duplicate Unit Number The same unit number has been assigned to more than one Unit or the unit number was set to a value other than 00 to...

Page 380: ...cable connec tion to the Unit s COM terminal 308 Insert a 0 01 F to 0 1 F ceramic capacitor or film capacitor between the input s and terminals Try increasing the number of mean value processing buffe...

Page 381: ...358 Handling Errors and Alarms Section 7 10...

Page 382: ...359 Appendix A Dimensions CS series Units CS1W AD041 V1 081 V1 CS1W DA08V 08C 041 CS1W MAD44 CS1W AD161 101 126 35 130 118 03 100 5 34 5 130...

Page 383: ...Unit Terminal Block Dimensions CJ series Units CJ1W AD041 V1 081 V1 CJ1W DA021 041 08V 08C CJ1W MAD42 Terminal size M3 MACH No AD081 RUN ERC ERH B1 A1 ADJ x101 x100 0 9 8 7 6 5 4 32 1 0 9 8 7 6 5 4 32...

Page 384: ...361 Dimensions Appendix A CJ series Unit Terminal Block Dimensions Note The appearance varies with the model 17 5 8 2 6 4 7 62 74 77...

Page 385: ...362 Dimensions Appendix A...

Page 386: ...Unit number switch 00 Operation mode Normal mode Back panel DIP switch All OFF Input number Inputs 1 to 8 used D20000 00FF Input signal range All input numbers 1 to 5 V D20001 AAAA 200900 MOV 021 200...

Page 387: ...MOV 021 D00000 2001 200900 Output Setting Error Flag Reset condition Output 1 Setting Error Flag Set value Execution condition Upper limit Lower limit Alarm Flag ON OFF Item Setting contents Actual s...

Page 388: ...ON Unit Settings Program Example Upper limit Lower limit Alarm Flag ON OFF Item Setting contents Actual settings Unit CS1W AD081 V1 Unit number 0 Unit number switch 00 Operation mode Normal mode Back...

Page 389: ...e Scaling Function Outline A D conversion values are converted according to the linear function calculated from the offset and the values of X and Y and retrieved as scaling data The following example...

Page 390: ...The scaled value is then stored in word D00200 DM Area Settings 0315 0300 0000 0015 FF38 0 8 V 1 V 0000 0FA0 5 V 1068 5 2 V 0315 nY 1068 Hex nX Item Setting contents Actual settings Unit CS1W AD081 V...

Page 391: ...cated by 7 digit data and 1 digit sign 0 F Conversion Graph Horizontal Axis Input Voltage Vertical Axis BCD Data Unit Settings SCL2 2005 D00100 D00200 SCL3 D00200 D00300 D00400 Execution condition D00...

Page 392: ...ta 0000 to 4000 Unit Settings Item Setting contents Actual settings Unit CS1W AD081 V1 Unit number 0 Unit number switch 00 Operation mode Normal mode Back panel DIP switch All OFF Input number Input 1...

Page 393: ...ing Data is taken for the set number of samplings and the mean value is calculated Unit Settings 400 2001 D00000 D00001 ROOT 072 D00006 0200 SCL 194 D00001 D00002 D00006 B 424 D00006 4400 D00006 Execu...

Page 394: ...peration mode Normal mode Back panel DIP switch All OFF Output number Output 1 used D20000 0001 Output signal range All output numbers 0 to 10 V D20001 0001 Output hold function HOLD D20002 0001 AVG 1...

Page 395: ...372 Sample Programs Appendix B...

Page 396: ...373 Appendix C Data Memory Coding Sheets...

Page 397: ...Memory Coding Sheets Appendix C CS1W AD041 V1 CJ1W AD041 V1 DM word Setting contents D2 00 D2 01 D2 02 D2 03 D2 04 D2 05 0 0 0 0 0 0 0 0 0 0 0 0 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 15 0 0 0 0...

Page 398: ...processing 0002 Mean value processing with 4 buffers 0003 Mean value processing with 8 buffers 0004 Mean value processing with 16 buffers 0005 Mean value processing with 32 buffers 0006 Mean value pro...

Page 399: ...ppendix C CS1W AD081 V1 CJ1W AD081 V1 DM word Setting contents D2 00 D2 01 D2 02 D2 03 D2 04 D2 05 0 0 0 0 0 0 0 0 0 0 0 0 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 15 0 0 D2 06 0 0 0 D2 07 D2 08 D...

Page 400: ...rs 0005 Mean value processing with 32 buffers 0006 Mean value processing with 64 buffers Input 8 Input 7 Input 4 Input 3 Input 1 Mean value processing setting Input 2 Mean value processing setting Inp...

Page 401: ...09 08 07 06 05 04 03 02 01 00 D2 00 D2 01 D2 02 D2 03 D2 04 D2 05 D2 06 D2 07 D2 08 D2 09 D2 10 D2 11 D2 12 D2 13 D2 14 D2 15 D2 16 D2 17 D2 18 D2 19 D2 20 D2 21 D2 22 D2 23 D2 24 D2 25 D2 26 D2 27 D...

Page 402: ...11 mean value processing setting m 14 Input 12 mean value processing setting m 15 Input 13 mean value processing setting m 16 Input 14 mean value processing setting m 17 Input 15 mean value processin...

Page 403: ...ling upper limit m 46 Input 14 scaling lower limit m 47 Input 14 scaling upper limit m 48 Input 15 scaling lower limit m 49 Input 15 scaling upper limit m 50 Input 16 scaling lower limit m 51 Input 16...

Page 404: ...Time Resolution or Operation Mode Setting Scaling data 32000 to 32000 Voltage current range setting Only for 1 to 5 V and 4 to 20 mA 0 Voltage 1 Current 15 to 12 11 to 08 07 to 04 03 to 00 163 162 161...

Page 405: ...382 Data Memory Coding Sheets Appendix C CJ1W DA021 DM word Setting contents D2 00 D2 01 D2 02 D2 03 0 0 0 0 0 0 14 13 12 11 10 09 08 07 06 05 04 03 02 01 0 0 00 15 0 0 0 0 0 0...

Page 406: ...when conversion stopped 01 00 Use Designation 0 Do not use 1 Use 03 02 01 00 Signal Range Setting 00 10 to 10V 01 0 to 10 V 10 1 to 5 V 4 to 20 mA 11 0 to 5 V 07 04 03 00 161 160 00 CLR 0 or minimum v...

Page 407: ...Data Memory Coding Sheets Appendix C CS1W DA041 CJ1W DA041 DM word Setting contents D2 00 D2 01 D2 02 D2 03 D2 04 D2 05 0 0 0 0 0 0 0 0 0 0 0 0 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 15 0 0 0 0...

Page 408: ...0 Do not use 1 Use 07 06 05 04 03 02 01 00 Signal Range Setting 00 10 to 10V 01 0 to 10 V 10 1 to 5 V 4 to 20 mA 11 0 to 5 V Output 2 Output 1 07 04 03 00 161 160 00 CLR 0 or minimum value for each ra...

Page 409: ...ng Sheets Appendix C CS1W DA08V 08C DM word Setting contents D2 00 D2 01 D2 02 D2 03 D2 04 D2 05 D2 06 D2 07 D2 08 D2 09 0 0 0 0 0 0 0 0 0 0 0 0 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 15 0 0 0 0...

Page 410: ...to 10 V 01 0 to 10 V 10 1 to 5 V 11 0 to 5 V Output 2 Output 1 07 04 03 00 161 160 00 CLR 0 or minimum value for each range output 01 HOLD Hold prior output value 02 MAX Output maximum value of range...

Page 411: ...ing contents D2 00 D2 01 D2 02 D2 03 D2 04 D2 05 0 0 0 0 0 0 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 15 0 D2 06 D2 07 D2 08 D2 09 D2 18 D2 20 D2 21 D2 22 D2 23 D2 24 D2 25 D2 26 D2 27 D2 28 D2 29...

Page 412: ...tput 3 scaling lower limit Output 3 scaling upper limit Output 4 scaling lower limit Output 4 scaling upper limit Output 5 scaling lower limit Output 5 scaling upper limit Output 6 scaling lower limit...

Page 413: ...CS1W MAD44 DM word Setting contents D2 00 D2 01 D2 02 D2 03 D2 04 D2 05 D2 06 D2 07 D2 08 D2 09 D2 10 D2 11 D2 12 D2 13 D2 14 D2 15 D2 16 D2 17 0 0 0 0 0 0 0 0 0 0 0 0 14 13 12 11 10 09 08 07 06 05 0...

Page 414: ...y 11 0 to 5 V Output 2 Output 1 B Constant 16 bit binary data A Constant 0 to 9999 BCD 0 00 to 99 99 unit 0 01 07 04 03 00 161 160 00 CLR 0 or minimum value for each range output 01 HOLD Hold prior ou...

Page 415: ...contents D2 00 D2 01 D2 02 D2 03 D2 06 D2 07 0 0 0 0 0 0 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 15 D2 08 D2 09 D2 10 D2 11 D2 12 D2 13 D2 18 D2 19 D2 20 D2 21 D2 22 D2 27 D2 28 D2 29 D2 30 D2 3...

Page 416: ...03 02 01 00 Use Designation 0 Do not use 1 Use 15 12 11 10 09 08 00 Do not use 01 Positive gradient conversion 10 Negative gradient conversion 11 Same as the above 00 setting Signal Range Setting 07 0...

Page 417: ...394 Data Memory Coding Sheets Appendix C...

Page 418: ...14 Analog Output Unit 149 155 196 207 components Analog I O Unit 237 302 Analog Input Unit 27 89 Analog Output Unit 136 182 configuration internal Analog I O Unit 241 306 Analog Input Unit 34 94 Analo...

Page 419: ...45 192 functions 2 applications 12 input Analog I O Unit 223 other Analog I O Unit 223 output Analog I O Unit 223 G H gain adjustment function 5 Analog I O Unit 265 270 276 336 341 347 Analog Input Un...

Page 420: ...nit 258 326 Analog Input Unit 59 111 applications 12 input functions block diagram Analog I O Unit 225 290 Analog Input Unit 17 80 installation procedure Analog I O Unit 230 295 Analog Input Unit 20 8...

Page 421: ...ettings Analog I O Unit 259 327 Analog Output Unit 149 197 signal range 2 3 Analog I O Unit 223 248 259 261 314 327 330 Analog Output Unit 126 145 150 152 170 192 197 200 specifications Analog I O Uni...

Page 422: ...it 245 254 285 311 321 356 Analog Input Unit 41 56 74 98 107 124 Analog Output Unit 143 166 189 219 specifications Analog I O Unit 222 289 Analog Input Unit 14 78 Analog Output Unit 126 170 general An...

Page 423: ...288 Analog Input Unit 14 78 Analog Output Unit 126 170 wiring Analog I O Unit 240 305 Analog Input Unit 32 93 Analog Output Unit 139 184 considerations Analog I O Unit 244 309 Analog Input Unit 38 96...

Page 424: ...W DA08V and CJ1W MAD42 Changes include changes and additions to the following items Conversion time resolution settings and operation mode settings Voltage and current range settings Scaling function...

Page 425: ......

Page 426: ...rlands Tel 31 2356 81 300 Fax 31 2356 81 388 OMRON ELECTRONICS LLC 1 East Commerce Drive Schaumburg IL 60173 U S A Tel 1 847 843 7900 Fax 1 847 843 8568 OMRON ASIA PACIFIC PTE LTD 83 Clemenceau Avenue...

Page 427: ...Authorized Distributor Cat No W345 E1 08 Note Specifications subject to change without notice Printed in Japan This manual is printed on 100 recycled paper...

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