Konica Minolta Drypro 832 Service Manual Download Page 121

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Chapter 7 Replacing Sub Scan Unit Loading Parts

7-3

Position Regulation Unit

The position regulation unit includes the following loading parts.

No.

Name

Functions and Reference Sections

Reference guide

This guide regulates the film position during transport to align the image
position.
For more information, see

“7.14 Replacing Reference Guide (Page 7-44)”

Summary of Contents for Drypro 832

Page 1: ...2970 Ishikawa machi Hachioji shi Tokyo 192 8505 Japan Manufacturer CODE NO 0921 UL 0922 CE Service Manual LASER IMAGER ...

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Page 3: ...hibited 2 The contents of this manual are subject to change without notice 3 Any discrepancies errors or omissions noted should be communicated to the manufacturer 4 Notwithstanding item 3 above the manufacturer accepts no responsibility whatsoever for any loss or decrease in profits arising from usage of the product Trademark Microsoft and Windows are registered trademarks or trademarks of Micros...

Page 4: ...ing parts Chapter 7 Replacing Sub Scan Unit Loading Parts This chapter describes how to replace loading parts in the sub scan unit when they fail and how to adjust after replacing the loading parts Chapter 8 Replacing Loading Parts in Exposure Unit This chapter describes how to replace loading parts in the exposure unit when they fail and how to adjust after replacing the loading parts Chapter 9 R...

Page 5: ...the service PC Chapter 17 Troubleshooting This chapter provides solutions for errors that may occur Chapter 18 Technical Information This chapter describes the technical information on block diagrams wiring diagrams board drawings and function timing charts for the DRYPRO 832 ...

Page 6: ...DANGER Used to indicate an immediate and imminent danger that if not avoided is likely to cause death or serious injury serious property damage such as total loss of equipment and fire WARNING Used to indicate a consequential potential danger that if not avoided is likely to cause death or serious injury serious property damage such as total loss of equipment and fire CAUTION Used to indicate haza...

Page 7: ... 2 Opening Closing Cover 3 4 3 2 1 Opening Closing Front Cover 3 4 3 2 2 Opening Closing Right Cover 3 5 3 3 Removing Installing Exterior Cover 3 6 3 3 1 Removing Installing Lower Right Cover 3 6 3 3 2 Removing Installing Film Ejection Tray 3 10 3 3 3 Removing Installing Upper Right Cover 3 12 3 3 4 Removing Installing Rear Cover 3 18 3 3 5 Removing Installing Rear Cover Lispl 832 3 20 3 3 6 Remov...

Page 8: ...ure Unit and Position Regulation Unit 7 4 7 3 Replacing Sub Scan Unit Including the Position Regulation Unit 7 10 7 4 Replacing Right Cover Detection Sensor 7 12 7 5 Replacing Position Regulation Inlet Sensor 7 15 7 6 Replacing Position Regulation Transport Motor 7 19 7 7 Replacing Moderation belt 7 23 7 8 Replacing Transfer belt 7 25 7 9 Replacing Sub Scan Transport Motor 7 27 7 10 Replacing Sub ...

Page 9: ...asis 13 1 13 1 Periodic Maintenance Tasks 13 2 13 2 Replacing Pickup Roller 13 3 13 3 Replacing Opposed Roller 13 7 13 4 Cleaning Guide 13 11 13 5 Cleaning Control Box Intake Air Filter 13 13 13 6 Power Supply Unit Intake Air Filter Cleaning 13 14 Chapter 14 Setting and Adjustment 14 1 14 1 Image Unevenness Correction 14 2 14 1 1 Density Correction 14 3 14 2 Checking and Adjusting Image Data Writi...

Page 10: ... 16 25 16 6 Restoring Settings 16 26 16 6 1 Restore Method up to V1 01 16 26 16 6 2 Restore Method for V1 02 and Later 16 29 16 7 Collecting Logs 16 33 16 8 Collecting Job Data 16 37 16 9 IMAGER MEC I O TEST 16 39 16 10 IMAGER PRINT I O TEST 16 49 16 10 1 Measuring Laser Beam Intensity 16 51 Chapter 17 Troubleshooting 17 1 17 1 Solutions When Trouble Occurs 17 2 17 1 1 The DRYPRO 832 main unit wil...

Page 11: ... 18 2 5 Heat Process Unit 18 12 18 2 6 Ejection Unit 18 13 18 2 7 Main Unit 18 13 18 3 Board Diagram 18 14 18 3 1 Main Board 18 14 18 3 2 Main ScanRV EEP Board Diagram 18 15 18 3 3 LCD Unit Board Diagram 18 16 18 3 4 Operation SW Board Diagram 18 16 18 3 5 STATUS LED Board Diagram 18 17 18 3 6 Multiple Power Supply 18 17 18 3 7 Noise Filter 18 18 18 3 8 MEC Board Drawing 18 19 18 4 Film Management...

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Page 13: ...arting repair work on the product 1 1 Warning Labels 1 2 1 1 1 Positions and Types of Warning Labels 1 2 1 2 Safety Precautions 1 4 1 2 1 Precautions Following Requirements of Laws and Regulations 1 4 1 2 2 General Precautions 1 7 1 2 3 Handling Precautions 1 8 1 2 4 Servicing Precautions 1 9 1 2 5 Disposing of Parts 1 9 ...

Page 14: ...be very careful in handling locations where warning labels are affixed to 1 1 1 Positions and Types of Warning Labels Caution To avoid an accident during servicing work do not remove or contaminate the label attached to If the information on the label is unreadable as it came unstuck or was contaminated replace the label with a new one No Precautions Warning Labels 1 Laser Warning 2 Class 1 Laser ...

Page 15: ...Chapter 1 Safety Precautions and Warnings 1 3 5 Laser Power Label No Precautions Warning Labels ...

Page 16: ... the separation between the equipment Connect the equipment into an outlet on a circuit different from that to which the other device s are connected Consult the manufacturer or field service technician for help 2 EMC Statement Take precautions against DRYPRO MODEL 832 especially regarding EMC Install and put into service according to the EMC information provided in the manual 3 EMC Statement Do n...

Page 17: ...00 4 2 6kV contact 6kV contact Floors should be wood concrete or ceramic tile If floors are covered with synthetic material the relative humidity should be at least 30 Mains power quality should be that of a typical commercial or hospital environment 8kV air 8kV air Electrical fast transient burst IEC 61000 4 4 2kV for power supply lines 2kV for power supply lines 1kV for input output lines 1kV fo...

Page 18: ...ld strengths from fixed RF transmitters as determined by an electromagnetic site survey a should be less than the compliance level in each frequency range b Interference may occur in the vicinity of equipment marked with the following symbol NOTE At 80 MHz and 800 MHz the higher frequency range applies NOTE These guidelines may not apply in all situations Electromagnetic propagation is affected by...

Page 19: ...r manufacturer NOTE At 80 MHz and 800MHz the separation distance for the higher frequency range applies NOTE These guidelines may not apply in all situations Electromagnetic propagation is affected by absorption and reflection from structures objects and people Do not perform work or operation not contained in this manual If you accidentally conduct work you may burn yourself or get an electric sh...

Page 20: ...n heat generation or fire Do not put drink or foreign object on the product Do not put drink such as juice or foreign objects such as clips and pins on this machine If you use this product with water or foreign object such as metals entered in this machine it can cause a short in the internal circuit resulting in fire Do not block air intakes or outlets of the product If air intakes or outlets of ...

Page 21: ...y near fire or immerse it in water it could cause an explosion When handling internal electronic components of the product wear a wristband When handling internal electronic components wear an antistatic wristband If you touch an energized electronic component such as circuit board it can cause damage Unplug the unit or turn OFF the main power supply before cleaning Be sure to unplug the unit or t...

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Page 23: ...knowledge about the product before starting repair work on DRYPRO 832 2 1 Names of Parts 2 2 2 1 1 Unit Exterior 2 2 2 1 2 Unit Interior 2 3 2 1 3 Supply Tray 2 3 2 1 4 Lispl 832 optional 2 4 2 2 Structure 2 4 2 3 Tools Measuring Instruments and Jigs Necessary for Servicing 2 5 ...

Page 24: ...wn below 2 1 1 Unit Exterior No Name No Name 1 Front Cover 2 Lower Front Cover 3 Right Cover 4 Supply Tray 5 Tray Shutter 6 Lower Right Cover 7 Film Ejection Tray 8 Upper Right Cover 9 LAN Cover 10 Rear Cover 11 Left Cover 12 Operation Panel 13 Operation Switch 14 Main Power Supply 15 Cutter Pocket Cutter 16 Operation Sheet Box 17 Exhaust Ducts ...

Page 25: ... 2 1 2 Unit Interior 2 1 3 Supply Tray No Name No Name 1 Lever A 2 Lever B 3 Deodorant Filter Case Internal deodorant filter 4 Stabilizer 5 External Guide Unit Assembly No Name No Name 1 Film Regulation Pin 2 Cutter Guide 3 Intermediate Plate ...

Page 26: ... one by one and transports to the justification unit 2 Justification Unit Regulates the horizontal position of the film transported from the supply unit and transports it to the exposure unit 3 Exposure Unit Scans laser beam in synchronization with the film transportation and writes images on the film 4 Heat Process Unit Processes the exposed film by heating 5 Cooling Transport Unit Cools and disc...

Page 27: ... 832 Name Remarks Allen wrench Stubby screwdriver Cutter Tape such as packaging tape Laser goggles Those that block the laser wavelength of 784 nm Optical power meter The meter that can measure the laser wavelength of 784 nm IR card Densitometer Ethanol ethyl alcohol Lens cleaner Melamine foam Used to clean the heat process unit and cool transport unit Waste cloth paper towel Vacuum cleaner Cotton...

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Page 29: ...g Closing Cover 3 4 3 2 1 Opening Closing Front Cover 3 4 3 2 2 Opening Closing Right Cover 3 5 3 3 Removing Installing Exterior Cover 3 6 3 3 1 Removing Installing Lower Right Cover 3 6 3 3 2 Removing Installing Film Ejection Tray 3 10 3 3 3 Removing Installing Upper Right Cover 3 12 3 3 4 Removing Installing Rear Cover 3 18 3 3 5 Removing Installing Rear Cover Lispl 832 3 20 3 3 6 Removing Insta...

Page 30: ...d here with power turned OFF when installing or repairing DRYPRO 832 For information about how to remove a supply tray with DRYPRO 832 turned ON see the operation manual Note Use the same procedure when removing Lispl 832 tray When removing Lispl 832 tray pull out the tray shutter on the lower part of Lispl 832 Caution When replacing loading parts be sure to replace with the tray shutter attached ...

Page 31: ...nto the main unit 4 Remove the tray shutter and return it to the previous position This is the end of the process of installing the supply tray Caution Be careful not to push the supply tray excessively as it can distort the rails If the tray unit is not positioned properly it may interfere with the main unit and it may become impossible to insert into the unit Caution Take sufficient care when ha...

Page 32: ...nt cover will open by pulling its upper part on both sides This is the end of the process of opening the front cover How to close the front cover 1 Close the front cover When closing the front cover check that the two magnets at the top edge of the front cover are in the correct position on the main unit This is the end of the process of closing the front cover Caution Do not push down or place ob...

Page 33: ... pulling its upper part on both sides 2 Open the right cover by rotating the lever B in the direction of an arrow This is the end of the process of opening the right cover How to close the cover 1 Close the right and front covers This is the end of the process of closing the cover Caution Do not push down or place objects on the opened front cover Failure to observe this caution can cause the brea...

Page 34: ...ont cover will open by pulling its upper part on both sides Caution Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts Caution When replacing loading parts be sure to replace with the tray shutter attached If some of the film remains on the tray the film may be exposed Take sufficient care when...

Page 35: ...places inside the right cover are detached from the external guide assembly and then remove the cover 7 Close the front cover and external guide unit assembly 8 Remove the lower right cover Four screws M4 8 Slide the lower right cover downward so that the tabs two locations on the lower right cover are detached from the main unit and then remove the cover This is the end of the process of removing...

Page 36: ...en the front cover The front cover will open by pulling its upper part on both sides 3 Open the right cover by rotating the lever B in the direction of an arrow 4 Install the right cover Hook the tabs four locations on the inside of the right cover onto the external guide assembly and slide the right cover downward to install Caution Do not push down or place objects on the opened front cover Fail...

Page 37: ... 7 Put the supply tray back into the main unit 8 Remove the tray shutter and return it to its original position This is the end of the process of installing the lower right cover Caution Take sufficient care when handling the tray shutter as it may be impossible to insert if it becomes deformed due to rough handling ...

Page 38: ... the LAN cover 2 Remove the LAN cable from the connector cover slots 3 Disconnect the LAN cable 4 Remove the film ejection tray Two screws M4 8 This is the end of the process of removing the film ejection tray Caution Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts ...

Page 39: ...onnect the LAN cable to the ethernet port 3 Insert the LAN cable into the connector cover slots 4 Install the LAN cover First insert the tabs two places on the top side of the LAN cover and then insert the tabs on the bottom side two places This is the end of the process of installing the film ejection tray ...

Page 40: ... by pulling its upper part on both sides Caution Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts Caution When replacing loading parts be sure to replace with the tray shutter attached If some of the film remains on the tray the film may be exposed Take sufficient care when handling the tray ...

Page 41: ...so that the tabs four places inside the right cover are detached from the external guide assembly and then remove the cover 7 Close the front cover and external guide unit assembly 8 Remove the lower right cover Four screws M4 8 Slide the lower right cover downward so that the tabs two locations on the lower right cover are detached from the main unit and then remove the cover 9 Remove the LAN cov...

Page 42: ...the film ejection tray Two screws M4 8 13 Remove the connector cover 14 Remove the upper right cover Two screws M4 8 Slide the upper right cover upward so that the tab one location on the upper right cover is detached from the main unit and then remove the cover This is the end of the process of removing the upper right cover ...

Page 43: ...cover Two screws M4 8 Slide the upper right cover downward so that the tab one location on the upper right cover hooks onto the main unit to install the cover 2 Install the connector cover 3 Install the film ejection tray Two screws M4 8 4 Connect the LAN cable to the ethernet port ...

Page 44: ...right cover Four screws M4 8 Slide the lower right cover upward so that the tabs two locations on the lower right cover hook onto the main unit to install the cover 8 Open the front cover The front cover will open by pulling its upper part on both sides 9 Open the right cover by rotating the lever B in the direction of an arrow Caution Do not push down or place objects on the opened front cover Fa...

Page 45: ... Close the front and right covers 12 Fit the right cover with screws Two screws M4 8 13 Put the supply tray back into the main unit 14 Remove the tray shutter and return it to its original position This is the end of the process of installing the upper right cover Caution Take sufficient care when handling the tray shutter as it may be impossible to insert if it becomes deformed due to rough handl...

Page 46: ...ving the rear cover Caution Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts Caution When replacing loading parts be sure to replace with the tray shutter attached If some of the film remains on the tray the film may be exposed Take sufficient care when handling the tray shutter as it may be ...

Page 47: ...the supply tray back into the main unit 3 Remove the tray shutter and return it to its original position This is the end of the process of installing the rear cover Caution Take sufficient care when handling the tray shutter as it may be impossible to insert if it becomes deformed due to rough handling ...

Page 48: ...e rear cover Six screws M4 8 This is the end of the process of removing the rear cover Caution Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts Caution When replacing loading parts be sure to replace with the tray shutter attached If some of the film remains on the tray the film may be expose...

Page 49: ...the supply tray back into the main unit 3 Remove the tray shutter and return it to its original position This is the end of the process of installing the rear cover Caution Take sufficient care when handling the tray shutter as it may be impossible to insert if it becomes deformed due to rough handling ...

Page 50: ...om the main unit and remove the cover This is the end of the process of removing the left cover Caution Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts Caution When replacing loading parts be sure to replace with the tray shutter attached If some of the film remains on the tray the film may ...

Page 51: ...he left cover hook onto the main unit to install the cover 2 Put the supply tray back into the main unit 3 Remove the tray shutter and return it to its original position This is the end of the process of installing the rear cover Caution Take sufficient care when handling the tray shutter as it may be impossible to insert if it becomes deformed due to rough handling ...

Page 52: ...o the system board caused by electrostatic discharge wear a wrist grounding strap when accessing the system board for work Caution Manually unlocking the tray is a method of releasing the tray lock when you can not insert the tray shutter and or can not pull out the supply tray due to some type of resistance within the supply unit Because the film inside the supply tray will be exposed when the tr...

Page 53: ...nit 4 2 4 1 1 Placing Loading Parts 4 2 4 1 2 Removing Installing Light Shield Assembly 4 3 4 1 3 Replacing Barrier Bag Detection Sensor 4 6 4 1 4 Replacing Film Height Detection Sensor 4 8 4 2 Pickup Unit 4 10 4 2 1 Placing Loading Parts 4 10 4 2 2 Removing Installing Pickup Unit Assembly 4 11 4 2 3 Replacing Pickup Transport Motor 4 15 4 2 4 Replacing Pickup HP Motor 4 18 4 2 5 Replacing Pickup ...

Page 54: ...nctions and Reference Sections 1 Barrier bag detection sensor This photo sensor detects the presence or absence of the barrier bag For more information see 4 1 3 Replacing Barrier Bag Detection Sensor Page 4 6 2 Film height detection sensor This photo sensor detects the height of film loaded in the supply tray For more information see 4 1 4 Replacing Film Height Detection Sensor Page 4 8 ...

Page 55: ...locks and causes it to pop out several centimeters 3 Slowly pull out the supply tray fully Caution Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing load parts Number of Personnel Work Hours 1 3 minutes each No Tools No Tools 1 Various types of screwdrivers 2 Tray container for screws and parts removed Caut...

Page 56: ...film height detection sensor go to 4 1 4 Replacing Film Height Detection Sensor Page 4 8 Installation Procedure 1 Install the light shield unit assembly Two screws M3 8 Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires too tightly can cause a break Caution When removing the light shield unit assembly be careful not...

Page 57: ...utter and return it to the previous position This is the end of the process of installing the light shield unit assembly Caution Be sure to push the connector all the way in when connecting it If the connector is not connected properly an error will occur and in some cases smoke and or an odor may be generated Caution Take sufficient care when handling the tray shutter as it may be impossible to i...

Page 58: ...ctor JP30 3 Push the tab on the back of the sensor inward and remove the photo sensor 4 Insert a new photo sensor in the mounting hole Caution Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing load parts Number of Personnel Work Hours 1 5 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray cont...

Page 59: ... 7 Return the supply tray and tray shutter to their original positions This is the end of the process of replacing the barrier bag detection sensor Caution Be sure to push the connector all the way in when connecting it If the connector is not connected properly an error will occur and in some cases smoke and or an odor may be generated Caution Take sufficient care when handling the tray shutter a...

Page 60: ...ector JP29 3 Push the tab on the back of the sensor inward and remove the photo sensor 4 Insert a new photo sensor in the mounting hole Caution Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing load parts Number of Personnel Work Hours 1 5 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray con...

Page 61: ... 7 Return the supply tray and tray shutter to their original positions This is the end of the process of replacing the film height detection sensor Caution Be sure to push the connector all the way in when connecting it If the connector is not connected properly an error will occur and in some cases smoke and or an odor may be generated Caution Take sufficient care when handling the tray shutter a...

Page 62: ...kup transport motor This motor drives the pickup roller For more information see 4 2 3 Replacing Pickup Transport Motor Page 4 15 2 Pickup HP motor This drive motor saves the pickup roller For more information see 4 2 4 Replacing Pickup HP Motor Page 4 18 3 Pickup HP sensor This photo sensor detects the position where the pickup roller is saved For more information see 4 2 5 Replacing Pickup HP Se...

Page 63: ...locks and causes it to pop out several centimeters 3 Slowly pull out the supply tray fully Caution Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing load parts Number of Personnel Work Hours 1 3 minutes each No Tools No Tools 1 Various types of screwdrivers 2 Tray container for screws and parts removed Caut...

Page 64: ...e 4 15 When replacing the pickup HP motor go to 4 2 4 Replacing Pickup HP Motor Page 4 18 When replacing the pickup HP sensor go to 4 2 5 Replacing Pickup HP Sensor Page 4 20 Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires too tightly can cause a break Caution When removing the light shield unit assembly be caref...

Page 65: ...guides while being careful not to cause any damage by coming into contact with the parts inside the main unit If the pickup unit assembly is not installed properly it may be impossible to install the light shield unit assembly Caution When installing the light shield unit assembly be careful not to cause the sensor to come into contact with the parts inside the main unit Caution Be sure to push th...

Page 66: ...he main unit 6 Remove the tray shutter and return it to the previous position This is the end of the process of installing the pickup unit assembly Caution Take sufficient care when handling the tray shutter as it may be impossible to insert if it becomes deformed due to rough handling ...

Page 67: ... 4 Disconnect the wire from the wire saddles Wire saddles in three locations Caution Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing load parts Number of Personnel Work Hours 1 5 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray container for screws and parts removed 3 Replacing Pickup Tran...

Page 68: ...ct the connector JP53 removed in step 6 10 Remove the bracket One screw M3 6 Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires too tightly can cause a break Caution Be sure to push the connector all the way in when connecting it If the connector is not connected properly an error will occur and in some cases smoke ...

Page 69: ...ure Page 4 13 in 4 2 2 Removing Installing Pickup Unit Assembly 17 Return the supply tray and tray shutter to their original positions This is the end of the process of replacing the pickup transport motor Caution When a gear or collar comes off in removing the bracket install by referring to the figure below When attaching a gear or collar attention should be paid to the gear or collar orientatio...

Page 70: ... screws M3 6 3 Disconnect the wire from the wire saddles Wire saddle in one location 4 Remove the relay connector JP54 Caution Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing load parts Number of Personnel Work Hours 1 5 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray container for screws...

Page 71: ...e removed in step 3 with the wire saddle Wire saddle in one location 12 Install the pickup unit assembly light shield unit assembly connector JJ48 and lower front cover with reference to Installation Procedure Page 4 13 in 4 2 2 Removing Installing Pickup Unit Assembly 13 Return the supply tray and tray shutter to their original positions This is the end of the process of replacing the pickup HP m...

Page 72: ... Installing Pickup Unit Assembly 2 Remove the connector JP31 3 Remove the bracket One screw M3 6 Caution Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing load parts Number of personnel Work Hours 1 5 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray container for screws and parts removed 3 P...

Page 73: ... unit assembly connector JJ48 and lower front cover with reference to Installation Procedure Page 4 13 in 4 2 2 Removing Installing Pickup Unit Assembly 9 Return the supply tray and tray shutter to their original positions This is the end of the process of replacing the pickup HP sensor Caution Be sure to push the connector all the way in when connecting it If the connector is not connected proper...

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Page 75: ... unit when they fail and how to adjust after replacing the loading parts 5 1 Placing Loading Parts 5 2 5 2 Replacing Supply Elevating Motor 5 3 5 3 Replacing Elevating Plate HP Sensor 5 6 5 4 Replacing Tray Lock Solenoid 5 10 5 5 Replacing Tray Detection Sensor 5 15 5 6 Replacing Outlet Light Shield Unit Assembly 5 20 ...

Page 76: ...ting plate is lowered For more information see 5 3 Replacing Elevating Plate HP Sensor Page 5 6 3 Tray lock solenoid This solenoid valve locks or unlocks the supply tray in DRYPRO 832 For more information see 5 4 Replacing Tray Lock Solenoid Page 5 10 4 Tray detection sensor This photo sensor detects presence or absence of the supply tray For more information see 5 5 Replacing Tray Detection Senso...

Page 77: ...urn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts Number of Personnel Work Hours 1 5 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray container for screws and parts removed 3 Supply elevating motor for replacement Caution When replacing loading parts be sure to replace with the tray shutte...

Page 78: ...6 The bracket is hooked on the notch in the main unit but can be unhooked by sliding slightly to the right and pulling back 7 Remove the supply elevating motor Two screws M3 25 8 Install a new supply elevating motor Two screws M3 25 Align the emboss on the back of the motor with the emboss on the bracket to determine the installation position Note Remove the upper two screws and the one screw in t...

Page 79: ...3 19 in 3 3 4 Removing Installing Rear Cover and then attach the rear cover When replacing the Lispl 832 supply elevating motor refer to Installation Procedure Page 3 21 in 3 3 5 Removing Installing Rear Cover Lispl 832 and then attach the back cover 12 Return the supply tray and tray shutter to their original positions This is the end of the process of replacing the supply elevating motor Caution...

Page 80: ...Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts Number of Personnel Work Hours 1 5 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray container for screws and parts removed 3 Photo sensor for replacement Caution When replacing loading parts be sure to replace with the tray shut...

Page 81: ...tor One screw M3 6 The bracket is hooked on the notch in the main unit but can be unhooked by sliding slightly to the right and pulling back 7 Remove the connector JP42 Note Remove the upper two screws and the one screw in the center from the rear cover and loosen the bottom three Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulli...

Page 82: ...ole 11 Install the bracket removed in step 8 One screw M3 6 Insert the bracket into the notch of the main unit and then remove after shifting slightly to the left 12 Connect the connector JP42 removed in step 7 13 Install the bracket removed in step 6 One screw M3 6 Hook the notch of the bracket onto the notch of the main unit to attach Caution Be sure to push the connector all the way in when con...

Page 83: ...he rear cover If the Lispl 832 elevating plate HP sensor has been replaced refer to Installation Procedure Page 3 21 in 3 3 5 Removing Installing Rear Cover Lispl 832 and then attach the back cover 16 Return the supply tray and tray shutter to their original positions This is the end of the process of replacing the elevating plate HP sensor Caution Be sure to push the connector all the way in when...

Page 84: ...er and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts Number of Personnel Work Hours 1 5 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray container for screws and parts removed 3 Replacing Tray Lock Solenoid for replacement Caution When replacing loading parts be sure to replace with the tray shutter att...

Page 85: ...cket together with the motor One screw M3 6 The bracket is hooked on the notch in the main unit but can be unhooked by sliding slightly to the right and pulling back Note Remove the upper two screws and the one screw in the center from the rear cover and loosen the bottom three Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling ...

Page 86: ... lock solenoid remove the connector JP55 JP44 To replace the Lispl 832 tray lock solenoid remove the connector JP63 JP44 Note If the Lispl 832 is connected remove the connector cover after removing the connector JP16 JP 26 Note Remove the connectors JP16 JP26 before removing the connector cover Caution When removing the connector do not pull by the wires but hold the tab on the connector with your...

Page 87: ...hree screws M3 6 After inserting the bracket notch into the notch groove of the main unit in figure on left align the position of the other notches and attach 17 Connect the connectors removed in step 10 If the tray unit tray lock solenoid has been replaced connect the connector JP55 JP44 If the Lispl 832 tray lock solenoid has been replaced connect the connector JP63 JP44 Caution When removing th...

Page 88: ...ver and attach the rear cover If the Lispl 832 tray lock solenoid has been replaced refer to Installation Procedure Page 3 21 in 3 3 5 Removing Installing Rear Cover Lispl 832 and then attach the back cover 23 Return the supply tray and tray shutter to their original positions This is the end of the process of replacing the tray lock solenoid Note If connecting the Lispl 832 connect connectors JP1...

Page 89: ... sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts Number of Personnel Work Hours 1 5 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray container for screws and parts removed 3 Photo sensor for replacement Caution When replacing loading parts be sure to replace with the tray shutte...

Page 90: ...cket together with the motor One screw M3 6 The bracket is hooked on the notch in the main unit but can be unhooked by sliding slightly to the right and pulling back Note Remove the upper two screws and the one screw in the center from the rear cover and loosen the bottom three Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling ...

Page 91: ...tection sensor remove the connector JP55 JP44 To replace the Lispl 832 tray detection sensor remove the connector JP63 JP44 Note If the Lispl 832 is connected remove the connector cover after removing the connector JP16 JP 26 Note Remove the connectors JP16 JP26 before removing the connector cover Caution When removing the connector do not pull by the wires but hold the tab on the connector with y...

Page 92: ... position of the other notches and attach 15 Connect the connectors removed in step 10 If the tray unit tray detection sensor has been replaced connect the connector JP55 JP44 If the Lispl 832 tray detection sensor has been replaced connect the connector JP63 JP44 16 Install the connector cover removed in step 7 or step 9 One screw M3 6 Caution Be sure to push the connector all the way in when con...

Page 93: ...lation Procedure Page 3 19 in 3 3 4 Removing Installing Rear Cover and attach the rear cover If the Lispl 832 tray detection sensor has been replaced refer to Installation Procedure Page 3 21 in 3 3 5 Removing Installing Rear Cover Lispl 832 and then attach the back cover 21 Return the supply tray and tray shutter to their original positions This is the end of the process of replacing the tray det...

Page 94: ...aution Be sure to turn OFF power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts If the Lispl 832 is installed start the procedure from step 7 after referring to Removal Procedure Page 6 9 in 6 4 1 Removing Installing Elevating Transport Unit and removing the elevating transport unit Number of Personnel Work Hours 1 ...

Page 95: ... the right cover upward so that the tabs four places inside the right cover are detached from the external guide assembly and then remove the cover 7 Open the external guide unit assembly after removing the stop bands at two places Caution Do not push down or place objects on the opened front cover Failure to observe this caution can cause the front cover to break Note If the Lispl 832 is not inst...

Page 96: ... by hooking the stop bands from step 7 in two locations on the external guide unit assembly 14 Install the right cover Hook the tabs four locations on the side of the right cover onto the external guide assembly and slide the right cover downward to install 15 Close the right and front covers 16 Fit the right cover with removed screws in step 3 Two screws M4 8 17 Put the supply tray back into the ...

Page 97: ...cing Loading Parts 6 2 6 2 Pickup Unit 6 3 6 2 1 Placing Loading Parts 6 3 6 3 Supply Unit 6 4 6 3 1 Placing Loading Parts 6 4 6 3 2 Replacing Elevating Transport Motor 6 5 6 4 Elevating Transport Unit 6 8 6 4 1 Removing Installing Elevating Transport Unit 6 9 6 4 2 Replacing Elevating Transport Nip Opening Closing Motor 6 13 6 4 3 Replacing Elevating Transport Nip Opening Closing HP Sensor 6 15 6...

Page 98: ...ensor detects the presence or absence of the barrier bag Use the same replacement procedure as that for replacing the supply unit For more information see 4 1 3 Replacing Barrier Bag Detection Sensor Page 4 6 2 Film height detection sensor This photo sensor detects the height of film loaded in the supply tray Use the same replacement procedure as that for replacing the supply unit For more informa...

Page 99: ...supply unit For more information see 4 2 3 Replacing Pickup Transport Motor Page 4 15 2 Pickup and Save motor This drive motor saves the pickup roller Use the same replacement procedure as that for replacing the supply unit For more information see 4 2 4 Replacing Pickup HP Motor Page 4 18 3 Pickup and Save sensor This photo sensor detects the position where the pickup roller is saved Use the same...

Page 100: ...owered Use the same replacement procedure as that for replacing the tray unit For more information see 5 3 Replacing Elevating Plate HP Sensor Page 5 6 3 Tray lock solenoid This solenoid valve locks or unlocks the supply tray in DRYPRO 832 Use the same replacement procedure as that for replacing the tray unit For more information see 5 4 Replacing Tray Lock Solenoid Page 5 10 4 Tray detection sens...

Page 101: ...ters 3 Remove the rear cover Six screws M4 8 Caution Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts Number of Personnel Work Hours 1 5 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray container for screws and parts removed 3 Elevating transport motor for replacement 4 Precis...

Page 102: ...ing slightly to the right and pulling back 8 Remove the E ring with a precision screwdriver 9 Remove the gear Two gears Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires too tightly can cause a break Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pul...

Page 103: ...832 19 Return the supply tray and tray shutter to their original positions This is the end of the process of replacing the elevating transport motor Caution When attaching gears attention should be paid to the gear orientation After assembly move the peripheral gears by hand and confirm that the assembled gear moves in conjunction Caution Be sure to push the connector all the way in when connectin...

Page 104: ...nsport nip For more information see 6 4 2 Replacing Elevating Transport Nip Opening Closing Motor Page 6 13 2 Elevating transport nip opening closing HP sensor This photo sensor detects opening closing Home Position of the elevating transport nip For more information see 6 4 3 Replacing Elevating Transport Nip Opening Closing HP Sensor Page 6 15 3 Supply outlet sensor This photo sensor detects fil...

Page 105: ...ay shutter as far as it will go unlocks and causes it to pop out several centimeters 3 Remove the access hole cover Caution Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts Number of Personnel Work Hours 1 5 minutes each No Tools No Tools 1 Various types of screwdrivers 2 Tray container for s...

Page 106: ...emove the elevating transport unit Remove the elevating transport unit shaft on the side and the shaft on the side shown in the figure to the left from the notch of the main unit frame Caution When removing the connector hold the tab on the connector with your fingers and disconnect it Pulling by the wires too tightly can cause a break Note Either the shaft on the side or the side may be removed f...

Page 107: ...ft on the side shown in the figure to the left into the notch of the main unit frame 2 Connect the connector JJ81 3 Close the elevating transport unit and tighten the screws Four screws M4 8 4 Install the access hole cover Note Either the shaft on the side or the side may be inserted first If the shaft is difficult to insert into the notch in the frame stand the elevating transport unit as vertica...

Page 108: ... Lower Right Cover Page 3 6 6 Put the supply tray back into the main unit 7 Remove the tray shutter and return it to the previous position This is the end of the process of installing the elevating transport unit Caution Take sufficient care when handling the tray shutter as it may be impossible to insert if it becomes deformed due to rough handling ...

Page 109: ...installing the exterior cover or replacing loading parts Number of Personnel Work Hours 1 10 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray container for screws and parts removed 3 Elevating transport nip opening closing motor for replacement 4 Precision flat blade screwdriver Caution When removing loading parts be sure to replace with the tray shutter attached If some of the fil...

Page 110: ...nsport Unit 11 Return the supply tray and tray shutter to their original positions This is the end of the process of replacing the elevating transport nip opening closing motor Caution When attaching gears attention should be paid to the gear orientation After assembly move the peripheral gears by hand and confirm that the assembled gear moves in conjunction Caution Be sure to push the connector a...

Page 111: ...turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts Number of Personnel Work Hours 1 10 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray container for screws and parts removed 3 Photo sensor for replacement 4 Precision flat blade screwdriver Caution When removing loading parts be sure to re...

Page 112: ... ring removed in step 4 13 Connect the connector JP80 removed in step 2 14 Install the bracket removed in step 7 One screw M3 6 Hook the notch of the bracket onto the notch of the main unit and attach it after determining the attachment position with emboss at two places Caution When attaching gears attention should be paid to the gear orientation After assembly move the peripheral gears by hand a...

Page 113: ...rence to Installation Procedure Page 6 11 in 6 4 1 Removing Installing Elevating Transport Unit 17 Return the supply tray and tray shutter to their original positions This is the end of the process of replacing the elevating transport nip opening closing HP sensor Caution Take sufficient care when handling the tray shutter as it may be impossible to insert if it becomes deformed due to rough handl...

Page 114: ...ws M3 6 Slide the face panel so as to unhook its tabs 4 places from the elevating transport unit and remove it from the unit 3 Remove the actuator assembly Caution Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts Number of Personnel Work Hours 1 10 minutes No Tools No Tools 1 Various types of...

Page 115: ...Three screws M3 6 9 Take out the shaft 10 Remove the guide Four screws M3 6 Caution When removing the E ring be sure not to exert too much force Doing so may cause you to stab your finger with the precision screwdriver or may cause the E ring to spring out and become lost Caution When removing the E ring be sure not to exert too much force Doing so may cause you to stab your finger with the precis...

Page 116: ...Install the side plate removed in step 8 Three screws M3 6 18 Install the gear removed in step 7 One gear 19 Install the E ring removed in step 6 One E ring 20 Install the bearing removed in step 5 One bearing Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires too tightly can cause a break Caution Be sure to push th...

Page 117: ...g transport unit and remove it from the unit 24 Install the elevating transport unit right cover and rear cover with reference to Installation Procedure Page 6 11 in 6 4 1 Removing Installing Elevating Transport Unit 25 Return the supply tray and tray shutter to their original positions This is the end of the process of replacing the supply outlet sensor Caution Take sufficient care when handling ...

Page 118: ......

Page 119: ...3 Replacing Sub Scan Unit Including the Position Regulation Unit 7 10 7 4 Replacing Right Cover Detection Sensor 7 12 7 5 Replacing Position Regulation Inlet Sensor 7 15 7 6 Replacing Position Regulation Transport Motor 7 19 7 7 Replacing Moderation belt 7 23 7 8 Replacing Transfer belt 7 25 7 9 Replacing Sub Scan Transport Motor 7 27 7 10 Replacing Sub Scan Nip Motor 7 30 7 11 Replacing Sub Scan ...

Page 120: ... the inlet roller For more information see 7 7 Replacing Moderation belt Page 7 23 5 Transfer belt This steel belt transfers drive of the inlet roller to the outlet roller For more information see 7 8 Replacing Transfer belt Page 7 25 6 Sub Scan transport motor This drive motor is used to transport film in the sub scan unit For more information see 7 9 Replacing Sub Scan Transport Motor Page 7 27 ...

Page 121: ...t The position regulation unit includes the following loading parts No Name Functions and Reference Sections 1 Reference guide This guide regulates the film position during transport to align the image position For more information see 7 14 Replacing Reference Guide Page 7 44 ...

Page 122: ... unlocks and causes it to pop out several centimeters 3 Remove the right cover lower right cover LAN cover film ejection tray connector cover and the upper right cover with reference to Removal Procedure Page 3 12 in 3 3 3 Removing Installing Upper Right Cover Caution Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or...

Page 123: ...rnal guide unit assembly after removing the stop band at two places 7 Remove the guide unit assembly Four screws M3 6 Caution Do not push down or place objects on the opened front cover Failure to observe this caution can cause the breakdown Caution If the surface of the guide is scratched it could scratch film during transportation of film When removing or installing the guide be careful not to s...

Page 124: ...but hold the tab on the connector with your fingers Pulling by the wires too tightly can cause a break Note Turn the wire disconnected from the connector toward the main unit to keep out of the way of the sub scan unit when it is pulled out Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires too tightly can cause a b...

Page 125: ...ing the Sub Scan nip motor go to 7 10 Replacing Sub Scan Nip Motor Page 7 30 When replacing the Sub Scan inlet sensor go to 7 11 Replacing Sub Scan Inlet Sensor Page 7 34 When replacing the Sub Scan nip HP sensor go to 7 12 Replacing Sub Scan Nip HP Sensor Page 7 38 When replacing the V sync sensor go to 7 13 Replacing V sync Sensor Page 7 40 Installation Procedure 1 Install the sub scan unit 2 In...

Page 126: ...ide unit assembly Caution Be sure to push the connector all the way in when connecting it If the connector is not connected properly an error will occur and in some cases smoke and or an odor may be generated Caution Be sure to push the connector all the way in when connecting it If the connector is not connected properly an error will occur and in some cases smoke and or an odor may be generated ...

Page 127: ...h reference to Installation Procedure Page 3 15 in 3 3 3 Removing Installing Upper Right Cover 10 Put the supply tray back into the main unit 11 Remove the tray shutter and return it to the previous position This is the end of the process of installing the sub scan unit Caution Take sufficient care when handling the tray shutter as it may be impossible to insert if it becomes deformed due to rough...

Page 128: ...move the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts Number of Personnel Work Hours 1 15 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray container for screws and parts removed 3 Sub scan unit for replacement Caution When replacing loading parts be sure to replace with the tray shutter attached If some of the fi...

Page 129: ...he process of replacing the sub scan unit including the position regulation unit Work after replacing the sub scan unit including the position regulation unit After replacing the sub scan unit including the position regulation unit perform the following work 14 2 3 Adjusting Sub Scan OFFSET Vertical Writing Position Page 14 16 14 3 3 Sub Scan OFFSET Adjustment Page 14 20 Caution When removing the ...

Page 130: ... front cover will open by pulling its upper part on both sides Caution Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts Number of Personnel Work Hours 1 10 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray container for screws and parts removed 3 Photo sensor for replacement Ca...

Page 131: ...rd and remove the photo sensor 8 Insert a new photo sensor in the mounting hole 9 Install the bracket removed in step 6 One screw M3 6 Fix so that the positioning hole in the bracket aligns with the emboss on the mating part 10 Connect the connector JP10 removed in step 2 Caution Be sure to push the connector all the way in when connecting it If the connector is not connected properly an error wil...

Page 132: ...ray LAN cover lower right cover and right cover with reference to Installation Procedure Page 3 15 in 3 3 3 Removing Installing Upper Right Cover 14 Return the supply tray and tray shutter to their original positions This is the end of the process of replacing the right cover detection sensor Caution Take sufficient care when handling the tray shutter as it may be impossible to insert if it become...

Page 133: ...ble from the electrical outlet before removing or installing the exterior cover or replacing loading parts Number of Personnel Work Hours 1 15 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray container for screws and parts removed 3 Photo sensor for replacement Caution When replacing loading parts be sure to replace with the tray shutter attached If some of the film remains on the ...

Page 134: ...aution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires too tightly can cause it to break Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires too tightly can cause a break Caution When removing the connector do not pull by the wires but hold...

Page 135: ... that the positioning hole in the bracket aligns with the emboss on the mating part 13 Install the bracket removed in step 8 One screw M3 6 Fix so that the positioning hole in the bracket aligns with the emboss on the mating part 14 Connect the connector JP33 removed in step 7 15 Install the steel plate removed in step 5 One screw M3 6 Caution Be sure to push the connector all the way in when conn...

Page 136: ...d Position Regulation Unit 21 Return the supply tray and tray shutter to their original positions This is the end of the process of replacing the position regulation inlet sensor Caution Be sure to push the connector all the way in when connecting it If the connector is not connected properly an error will occur and in some cases smoke and or an odor may be generated Caution Be sure to push the co...

Page 137: ...moving or installing the exterior cover or replacing loading parts Number of Personnel Work Hours 1 15 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray container for screws and parts removed 3 Position regulation transport motor for replacement 4 Precision flat blade screwdriver Caution When replacing loading parts be sure to replace with the tray shutter attached If some of the fi...

Page 138: ...aution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires too tightly can cause a break Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires too tightly can cause a break Caution When removing the connector do not pull by the wires but hold the...

Page 139: ...p 11 step 10 and step 9 One parallel pin E rings in two locations 15 Install the bracket removed in step 8 Four screws M3 6 16 Connect the connector JP57 removed in step 7 17 Install the exposure unit mounting frame unit assembly removed in step 4 Four screws M3 6 Caution When removing the E ring be sure not to exert too much force Doing so may cause you to stab your finger with the precision scre...

Page 140: ...ng the Exposure Unit and Position Regulation Unit 21 Return the supply tray and tray shutter to their original positions This is the end of the process of replacing the position regulation transport motor Caution Be sure to push the connector all the way in when connecting it If the connector is not connected properly an error will occur and in some cases smoke and or an odor may be generated Caut...

Page 141: ...able from the electrical outlet before removing or installing the exterior cover or replacing loading parts Number of Personnel Work Hours 1 10 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray container for screws and parts removed 3 Moderation belt for replacement 4 Gloves Caution When replacing loading parts be sure to replace with the tray shutter attached If some of the film re...

Page 142: ...the Exposure Unit and Position Regulation Unit 8 Return the supply tray and tray shutter to their original positions This is the end of the process of replacing the Moderation belt Caution If you touch the belt with bare hands it can cause dust and dirt to adhere to the belt resulting in pitch irregularity and image inconsistencies When removing the belt wear gloves Note Since the groove in the pu...

Page 143: ...ble from the electrical outlet before removing or installing the exterior cover or replacing loading parts Number of Personnel Work Hours 1 10 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray container for screws and parts removed 3 Steel belt for replacement 4 Gloves Caution When replacing loading parts be sure to replace with the tray shutter attached If some of the film remains ...

Page 144: ...ing the Exposure Unit and Position Regulation Unit 8 Return the supply tray and tray shutter to their original positions This is the end of the process of replacing the Transfer belt Caution If you touch the belt with bare hands it can cause dust and dirt to adhere to the belt resulting in pitch irregularity and image inconsistencies When removing the belt wear gloves Note Since the groove in the ...

Page 145: ...t before removing or installing the exterior cover or replacing loading parts Number of Personnel Work Hours 1 10 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray container for screws and parts removed 3 Sub Scan transport motor for replacement 4 Gloves Caution When replacing loading parts be sure to replace with the tray shutter attached If some of the film remains on the tray the...

Page 146: ...e belt tension 7 Loosen the set screw and remove the pulley One set screw M3 6 Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires too tightly can cause it to break Caution If you touch the belt with bare hands it can cause dust and dirt to adhere to the belt resulting in pitch irregularity and image inconsistencies ...

Page 147: ...inal positions This is the end of the process of replacing the Sub Scan transport motor Work after replacing the Sub Scan transport motor After replacing the Sub Scan transport motor perform the following work 14 3 3 Sub Scan OFFSET Adjustment Page 14 20 Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires too tightly...

Page 148: ...t before removing or installing the exterior cover or replacing loading parts Number of Personnel Work Hours 1 15 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray container for screws and parts removed 3 Sub Scan nip motor for replacement Caution When replacing loading parts be sure to replace with the tray shutter attached If some of the film remains on the tray the film may be ex...

Page 149: ...P35 Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires too tightly can cause it to break Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires too tightly can cause a break Caution When removing the connector do not pull by the wires but...

Page 150: ...or JJ51 removed in step 6 19 Install the exposure unit mounting frame unit assembly removed in step 4 Four screws M4 6 20 Connect the connector JP10 removed in step 3 Caution Be sure to push the connector all the way in when connecting it If the connector is not connected properly an error will occur and in some cases smoke and or an odor may be generated Caution Be sure to push the connector all ...

Page 151: ...llation Procedure Page 7 7 in 7 2 Removing Installing Sub Scan Unit Including the Exposure Unit and Position Regulation Unit 23 Return the supply tray and tray shutter to their original positions This is the end of the process of replacing the Sub Scan nip motor Caution Take sufficient care when handling the tray shutter as it may be impossible to insert if it becomes deformed due to rough handlin...

Page 152: ... the electrical outlet before removing or installing the exterior cover or replacing loading parts Number of Personnel Work Hours 1 10 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray container for screws and parts removed 3 Photo sensor for replacement Caution When replacing loading parts be sure to replace with the tray shutter attached If some of the film remains on the tray the...

Page 153: ...tion When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires too tightly can cause it to break Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires too tightly can cause a break Caution When removing the connector do not pull by the wires but hold t...

Page 154: ...n step 6 15 Install the exposure unit mounting frame unit assembly removed in step 4 Four screws M4 6 16 Connect the connector JP10 removed in step 3 Caution Be sure to push the connector all the way in when connecting it If the connector is not connected properly an error will occur and in some cases smoke and or an odor may be generated Caution Be sure to push the connector all the way in when c...

Page 155: ...lation Procedure Page 7 7 in 7 2 Removing Installing Sub Scan Unit Including the Exposure Unit and Position Regulation Unit 19 Return the supply tray and tray shutter to their original positions This is the end of the process of replacing the Sub Scan inlet sensor Caution Take sufficient care when handling the tray shutter as it may be impossible to insert if it becomes deformed due to rough handl...

Page 156: ...the electrical outlet before removing or installing the exterior cover or replacing loading parts Number of Personnel Work Hours 1 10 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray container for screws and parts removed 3 Photo sensor for replacement Caution When replacing loading parts be sure to replace with the tray shutter attached If some of the film remains on the tray the ...

Page 157: ... the sub scan unit with reference to Installation Procedure Page 7 7 in 7 2 Removing Installing Sub Scan Unit Including the Exposure Unit and Position Regulation Unit 11 Return the supply tray and tray shutter to their original positions This is the end of the process of replacing the Sub Scan Nip HP sensor Caution When removing the connector do not pull by the wires but hold the tab on the connec...

Page 158: ...rical outlet before removing or installing the exterior cover or replacing loading parts Number of Personnel Work Hours 1 10 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray container for screws and parts removed 3 Photo sensor for replacement Caution When replacing loading parts be sure to replace with the tray shutter attached If some of the film remains on the tray the film may ...

Page 159: ...aution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires too tightly can cause it to break Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires too tightly can cause a break Caution When removing the connector do not pull by the wires but hold...

Page 160: ...6 15 Install the exposure unit mounting frame unit assembly removed in step 4 Four screws M4 6 16 Connect the connector JP10 removed in step 3 Caution Be sure to push the connector all the way in when connecting it If the connector is not connected properly an error will occur and in some cases smoke and or an odor may be generated Caution Be sure to push the connector all the way in when connecti...

Page 161: ...Exposure Unit and Position Regulation Unit 19 Return the supply tray and tray shutter to their original positions This is the end of the process of replacing the V sync sensor Work after replacing the V sync sensor After replacing the V sync sensor perform the following work 14 2 3 Adjusting Sub Scan OFFSET Vertical Writing Position Page 14 16 Caution Take sufficient care when handling the tray sh...

Page 162: ...right cover LAN cover film ejection tray connector cover and the upper right cover with reference to Removal Procedure Page 3 12 in 3 3 3 Removing Installing Upper Right Cover Caution Be sure to turn OFF the power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts Number of Personnel Work Hours 1 10 minutes each No Tool...

Page 163: ... stop bank at two places 7 Remove the reference guide Four screws M3 6 8 Install the new reference guide Four screws M3 6 9 Install the guide unit assembly by hooking the stop bands in two locations on the external guide unit assembly Caution Do not push down or place objects on the opened front cover Failure to observe this caution can cause the front cover to break Caution When installing the re...

Page 164: ...th reference to Installation Procedure Page 3 15 in 3 3 3 Removing Installing Upper Right Cover 12 Put the supply tray back into the main unit 13 Remove the tray shutter and return it to the previous position This is the end of the process of replacing the reference guide Caution Take sufficient care when handling the tray shutter as it may be impossible to insert if it becomes deformed due to rou...

Page 165: ...Chapter 8 Chapter 8 Replacing Exposure Unit This chapter describes how to replace the main scan unit 8 1 Placing Exposure Unit 8 2 8 2 Replacing Exposure Unit 8 3 ...

Page 166: ...ter 8 Replacing Exposure Unit 8 2 8 1 Placing Exposure Unit No Name Functions and Reference Sections 1 Exposure Unit This is an optical exposure For more information see 8 2 Replacing Exposure Unit Page 8 3 ...

Page 167: ...efore removing or installing the exterior cover or replacing loading parts Number of Personnel Work Hours 1 10 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray container for screws and parts removed 3 Exposure Unit for replacement Caution When replacing loading parts be sure to replace with the tray shutter attached If some of the film remains on the tray the film may be exposed Wh...

Page 168: ...allation Procedure Page 7 7 in 7 2 Removing Installing Sub Scan Unit Including the Exposure Unit and Position Regulation Unit 9 Return the supply tray and tray shutter to their original positions Caution The exposure unit includes optical parts Be careful not to subject to a strong impact Note The values of the label attached to the exposure unit will be set after replacing the unit so write down ...

Page 169: ... the frequency modulation data 1 to 0 Set the frequency modulation data 2 to 1 Set the frequency modulation data 3 to 4 Set the frequency modulation data 4 to 2 Set the frequency modulation data 5 to 0 Set the frequency modulation data 6 to 1 2 Perform image unevenness correction For details refer to 14 1 Image Unevenness Correction Page 14 2 3 Check and adjust the image writing position For detai...

Page 170: ... Replacing Exposure Unit 8 6 4 Check and fine tune the printing size For more information see 14 3 Checking and Fine Tuning the Print Size Page 14 17 This is the end of the process of replacing the exposure unit ...

Page 171: ...ing Installing Heat Process Unit 9 3 9 1 2 Replacing Heater 9 7 9 1 3 Replacing Heat Process Temperature Sensor 9 8 9 1 4 Replacing Supply Cooling Fan 9 9 9 2 Main Unit Side 9 11 9 2 1 Replacing Heat Process Motor 9 12 9 2 2 Replacing Heat Process Cooling Fans 1 and 2 9 14 9 2 3 Replacing Deodorant Filter Detection Sensor 9 16 9 2 4 Replacing Insulation Unit Fan 9 18 9 2 5 Replacing Deodorant Fan ...

Page 172: ...ter increases or decreases the temperature of the heat process unit For more information see 9 1 2 Replacing Heater Page 9 7 2 Heat process temperature sensor This temperature sensor monitors the temperature of the heater For more information see 9 1 3 Replacing Heat Process Temperature Sensor Page 9 8 3 Supply cooling fan This fan unit cools the supply unit For more information see 9 1 4 Replacin...

Page 173: ...f power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts The heat process unit and the area around it are hot immediately after turning off DRYPRO 832 The upper part of the rack is particularly hot Touching it with bare hands may cause burns Therefore use working gloves and hold the grips on the side panels Number of ...

Page 174: ...r locations 6 Remove the relay connectors JP3 JP4 JP5 JP6 and JP12 7 Disconnect the wire from the wire saddles Wire saddle in two locations Note Remove two screws on the upper part of the left cover and loosen two screws on the lower part Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires too tightly can cause a bre...

Page 175: ... to 9 1 3 Replacing Heat Process Temperature Sensor Page 9 8 When replacing the supply cooling fan go to 9 1 4 Replacing Supply Cooling Fan Page 9 9 Installation Procedure 1 Install the heat process unit on the main unit Two screws M3 6 Two screws M4 15 2 Fix the wire with the wire saddles Wire saddle in two locations Caution The heat process unit weighs approximately 15kg Carefully perform work w...

Page 176: ... 6 Put the supply tray back into the main unit 7 Remove the tray shutter and return it to the previous position This is the end of the process of installing the heat process unit Caution Be sure to push the connector all the way in when connecting it If the connector is not connected properly an error will occur and in some cases smoke and or an odor may be generated Caution Take sufficient care w...

Page 177: ... Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts The heat process unit and the area around it are hot immediately after turning off DRYPRO 832 The upper part of the rack is particularly hot Touching it with bare hands may cause burns Therefore use working gloves and hold the grips on the sid...

Page 178: ... sensor Caution Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts The heat process unit and the area around it are hot immediately after turning off DRYPRO 832 The upper part of the rack is particularly hot Touching it with bare hands may cause burns Therefore use working gloves and hold the g...

Page 179: ...s on the inside of the left cover detach from the main unit and remove the cover Caution Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts Number of Personnel Work Hours 1 5 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray container for screws and parts removed 3 Fan unit for r...

Page 180: ...ter to their original positions This is the end of the process of replacing the supply cooling fan Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires too tightly can cause a break Caution Be sure to push the connector all the way in when connecting it If the connector is not connected properly an error will occur an...

Page 181: ... and 2 Page 9 14 3 Deodorant filter detection sensor This photo sensor detects presence or absence of the Deodorant filter For more information see 9 2 3 Replacing Deodorant Filter Detection Sensor Page 9 16 4 Insulation unit fan This fan unit cools the insulation unit For more information see 9 2 4 Replacing Insulation Unit Fan Page 9 18 5 Deodorant fan This fan unit is used to remove the odor fr...

Page 182: ...n Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts Number of Personnel Work Hours 1 5 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray container for screws and parts removed 3 Heat process motor unit for replacement Caution When replacing loading parts be sure to replace with ...

Page 183: ... 4 Removing Installing Rear Cover 9 Return the supply tray and tray shutter to their original positions This is the end of the process of replacing the heat process motor Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires too tightly can cause a break Caution Be sure to push the connector all the way in when connect...

Page 184: ...ews M4 8 Caution Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts Number of Personnel Work Hours 1 5 minutes each No Tools No Tools 1 Various types of screwdrivers 2 Tray container for screws and parts removed 3 Fan unit for replacement Caution When replacing loading parts be sure to replace ...

Page 185: ... Removing Installing Rear Cover 9 Return the supply tray and tray shutter to their original positions This is the end of the process of replacing the heat process cooling fans 1 and 2 Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires too tightly can cause a break Caution Be sure to push the connector all the way in...

Page 186: ... or installing the exterior cover or replacing loading parts The heat process unit and the area around it are hot immediately after turning off DRYPRO 832 The upper part of the rack is particularly hot Touching it with bare hands may cause burns Therefore use working gloves and hold the grips on the side panels Number of Personnel Work Hours 1 15 minutes No Tools No Tools 1 Various types of screwd...

Page 187: ...g Installing Heat Process Unit 11 Return the supply tray and tray shutter to their original positions This is the end of the process of replacing the Deodorant filter detection sensor Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires too tightly can cause a break Caution Be sure to push the connector all the way in...

Page 188: ...4 8 Caution Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts Number of Personnel Work Hours 1 5 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray container for screws and parts removed 3 Fan unit for replacement Caution When replacing loading parts be sure to replace with the t...

Page 189: ...tter to their original positions This is the end of the process of replacing the insulation unit fan Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires too tightly can cause a break Caution Be sure to push the connector all the way in when connecting it If the connector is not connected properly an error will occur ...

Page 190: ... screws M4 8 Caution Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts Number of Personnel Work Hours 1 5 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray container for screws and parts removed 3 Fan unit for replacement Caution When replacing loading parts be sure to replace w...

Page 191: ...r to their original positions This is the end of the process of replacing the deodorant fan Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires too tightly can cause a break Caution Be sure to push the connector all the way in when connecting it If the connector is not connected properly an error will occur and in so...

Page 192: ...ocess unit and the area around it are hot immediately after turning off DRYPRO 832 The upper part of the rack is particularly hot Touching it with bare hands may cause burns Therefore use working gloves and hold the grips on the side panels Number of Personnel Work Hours 1 20 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray container for screws and parts removed 3 Internal temperat...

Page 193: ...hanical control box cover Four screws M3 6 6 Remove the duct Two screws M3 6 7 Disconnect the connector MCN22 from the MEC mechanical control board Caution Pick up broken pieces of the cut snap band from the back of the main unit or they will fall into the supply side MCN22 Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by t...

Page 194: ... where the H DRV board is housed Four screws M3 6 14 Install the rear cover removed in step 2 Six screws M4 8 15 Install the heat process unit and the left cover with reference to Installation Procedure Page 9 5 in 9 1 1 Removing Installing Heat Process Unit 16 Return the supply tray and tray shutter to their original positions This is the end of the process of replacing the internal temperature s...

Page 195: ...Chapter10 Chapter 10 Replacing Ejection Unit This chapter describes how to replace the ejection unit 10 1 Placing Ejection Unit 10 2 10 2 Replacing Ejection Unit 10 3 ...

Page 196: ...ter 10 Replacing Ejection Unit 10 2 10 1 Placing Ejection Unit No Name Functions and Reference Sections 1 Ejection unit This unit ejects film For more information see 10 2 Replacing Ejection Unit Page 10 3 ...

Page 197: ... cover and the upper right cover with reference to Removal Procedure Page 3 12 in 3 3 3 Removing Installing Upper Right Cover Caution Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts Number of Personnel Work Hours 1 10 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray container...

Page 198: ...he upper two screws and the one screw in the center from the rear cover and loosen the bottom three screws Note Remove the two screws on the upper part of the left cover and loosen two screws on the lower part Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires too tightly can cause a break Note To make it easy to di...

Page 199: ...ocation 13 Remove the ejection unit Four screws M4 8 14 Install a new ejection unit Four screws M3 10 Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires too tightly can cause a break Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires ...

Page 200: ... tray back into the main unit 26 Remove the tray shutter and return it to the previous position 27 Refer to the 15 20 Densitometer Page 15 42 to perform the densitometer calibration This is the end of the process of replacing the ejection unit Caution Be sure to push the connector all the way in when connecting it If the connector is not connected properly an error will occur and in some cases smo...

Page 201: ...just after replacing the loading parts 11 1 Placing Loading Parts 11 2 11 2 Replacing Front Cover Sensor 11 3 11 3 Replacing Main Board 11 7 11 4 Replacing Compact Flash 11 11 11 5 Replacing MEC Board 11 14 11 6 Replacing Multiple Power Supply 11 17 11 7 Replacing H DRV Board 11 20 11 8 Replacing Noise Filter 11 22 11 9 Replacing Control Cooling Fan 11 25 ...

Page 202: ...ata For more information see 11 4 Replacing Compact Flash Page 11 11 4 MEC board This board controls a motor and sensors For more information see 11 5 Replacing MEC Board Page 11 14 5 Multiple power supply This power supply unit supplies DC voltage For more information see 11 6 Replacing Multiple Power Supply Page 11 17 6 H DRV board This board controls the heater in the heat process unit For more...

Page 203: ...ver by pulling both side of the upper part of the cover toward you 3 Remove the front cover fixing band Two screws M3 6 Caution Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts Number of Personnel Work Hours 1 20 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray container for s...

Page 204: ... the right Two screws M3 6 6 Remove the lever B handle One screw M3 6 7 Remove the lower front cover Two screws M3 8 8 Remove the front panel Five screws M3 6 9 Remove the connector JP9 Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires too tightly can cause a break ...

Page 205: ...18 Install the front cover removed in step 5 and tighten the screw loosened in step 4 Two screws M3 6 19 Install the fixing band removed in step 3 Two screws M3 6 20 Close the front cover 21 Install the exterior of the operation panel with reference to 12 2 Removing Installing Exterior of Operation Panel Page 12 3 22 Install the upper right cover connector cover film ejection tray LAN cover lower ...

Page 206: ...he supply tray and tray shutter to their original positions This is the end of the process of replacing the front cover sensor Caution Take sufficient care when handling the tray shutter as it may be impossible to insert if it becomes deformed due to rough handling ...

Page 207: ...sure IF CCN6 and power supply JP52 Caution Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts To avoid damage to the board caused by electrostatic discharge wear a wrist grounding strap with reference to 3 4 Installing a Grounding Strap Page 3 24 when accessing the board for work Number of Pers...

Page 208: ...ol unit by sliding it slightly 7 Remove the lid from the control box Nine screws M3 6 8 Remove the connector CCN1 from the power supply Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires too tightly can cause a break Caution When removing the connector do not pull by the wires but hold the tab on the connector with ...

Page 209: ... the screws while pressing the exposure connector grounding hardware loosened in step 9 against the connector One screw M3 6 15 Connect the connector CCN1 removed in step 8 16 Install the lid removed in step 7 on the control box Nine screws M3 6 17 Install the control box assembly removed in step 6 Four screws M3 6 18 Install the control board duct unit assembly removed in step 5 Three screws M3 6...

Page 210: ...ference to Installation Procedure Page 3 11 in 3 3 2 Removing Installing Film Ejection Tray This is the end of the process of replacing the main board Caution Be sure to push the connector all the way in when connecting it If the connector is not connected properly an error will occur and in some cases smoke and or an odor may be generated Caution Be sure to push the connector all the way in when ...

Page 211: ... CCN5 exposure IF CCN6 and power supply JP52 Caution Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts To avoid damage to the board caused by electrostatic discharge wear a wrist grounding strap with reference to 3 4 Installing a Grounding Strap Page 3 24 when accessing the board for work Numb...

Page 212: ...he control box assembly Four screws M3 6 Loosen the screws and remove the control unit by sliding it slightly 7 Remove the lid from the control box Nine screws M3 6 8 Remove the compact flash 9 Install a new compact flash Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires too tightly can cause a break ...

Page 213: ...stall the connector cover removed in step 2 16 Install the LAN cover and film ejection tray with reference to Installation Procedure Page 3 11 in 3 3 2 Removing Installing Film Ejection Tray This is the end of the process of replacing the compact flash Caution Be sure to push the connector all the way in when connecting it If the connector is not connected properly an error will occur and in some ...

Page 214: ...installing the exterior cover or replacing loading parts To avoid damage to the board caused by electrostatic discharge wear a wrist grounding strap with reference to 3 4 Installing a Grounding Strap Page 3 24 when accessing the board for work Number of Personnel Work Hours 1 10 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray container for screws and parts removed 3 MEC board for ...

Page 215: ...1 MCN2 MCN4 MCN5 MCN7 MCN8 MCN9 MCN11 MCN13 MCN14 MCN15 MCN16 MCN22 MCN23 MCN24 MCN25 MCN26 and MCN28 removed in step 5 9 Install the MEC box cover removed in step 4 Four screws M3 6 10 Install the rear cover with reference to Installation Procedure Page 3 19 in 3 3 4 Removing Installing Rear Cover Caution When removing the connector do not pull by the wires but hold the tab on the connector with ...

Page 216: ...urn the supply tray and tray shutter to their original positions This is the end of the process of replacing the MEC board Caution Take sufficient care when handling the tray shutter as it may be impossible to insert if it becomes deformed due to rough handling ...

Page 217: ... 3 Removing Installing Upper Right Cover Caution Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts To avoid damage to the board caused by electrostatic discharge wear a wrist grounding strap with reference to 3 4 Installing a Grounding Strap Page 3 24 when accessing the board for work Number o...

Page 218: ...ultiple power supply Six screws M4 8 Remove the screws and the board support in one position to remove the multiple power supply 9 Install a new multiple power supply Six screws M4 8 Note Remove the upper two screws and the one screw in the center from the rear cover and loosen the bottom three screws Caution When removing the connector do not pull by the wires but hold the tab on the connector wi...

Page 219: ... tray LAN cover lower right cover and right cover with reference to Installation Procedure Page 3 15 in 3 3 3 Removing Installing Upper Right Cover 15 Return the supply tray and tray shutter to their original positions This is the end of the process of replacing the multiple power supply Caution Be sure to push the connector all the way in when connecting it If the connector is not connected prope...

Page 220: ...a around it are hot immediately after turning off DRYPRO 832 The upper part of the rack is particularly hot Touching it with bare hands may cause burns Therefore use working gloves and hold the grips on the side panels To avoid damage to the board caused by electrostatic discharge wear a wrist grounding strap with reference to 3 4 Installing a Grounding Strap Page 3 24 when accessing the board for...

Page 221: ...eft cover with reference to Installation Procedure Page 9 5 in 9 1 1 Removing Installing Heat Process Unit 9 Return the supply tray and tray shutter to their original positions This is the end of the process of replacing the H DRV board Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires too tightly can cause a break...

Page 222: ...installing the exterior cover or replacing loading parts To avoid damage to the board caused by electrostatic discharge wear a wrist grounding strap with reference to 3 4 Installing a Grounding Strap Page 3 24 when accessing the board for work Number of Personnel Work Hours 1 10 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray container for screws and parts removed 3 Noise filter f...

Page 223: ...ck and NF1 6 white are connected to the ground fault circuit interrupter The NF1 4 black and NF1 7 white are connected to the multiple power supply The NF1 5 green is connected to FG 7 Remove the noise filter Six screws M4 8 8 Install a new noise filter Six screws M4 8 9 Connect Faston terminals NF1 1 NF1 2 NF1 3 NF1 4 NF1 5 NF1 6 and NF1 7 removed in step 6 10 Install the lid removed in step 5 on...

Page 224: ...rn the supply tray and tray shutter to their original positions This is the end of the process of replacing the noise filter Caution Take sufficient care when handling the tray shutter as it may be impossible to insert if it becomes deformed due to rough handling ...

Page 225: ...Removing Installing Film Ejection Tray 2 Remove the connector cover 3 Remove connectors from MEC IF CCN5 exposure IF CCN6 and power supply JP52 Caution Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts Number of Personnel Work Hours 1 10 minutes No Tools No Tools 1 Various types of screwdriver...

Page 226: ... control unit by sliding it slightly 7 Remove the control cooling fan Four screws M3 35 8 Install a new control cooling fan Four screws M3 35 9 Install the control box assembly removed in step 6 Four screws M3 6 10 Install the control board duct unit assembly removed in step 5 Three screws M3 6 Caution When removing the connector do not pull by the wires but hold the tab on the connector with your...

Page 227: ... LAN cover and film ejection tray with reference to Installation Procedure Page 3 11 in 3 3 2 Removing Installing Film Ejection Tray This is the end of the process of replacing the control cooling fan Caution Be sure to push the connector all the way in when connecting it If the connector is not connected properly an error will occur and in some cases smoke and or an odor may be generated Caution ...

Page 228: ......

Page 229: ...e loading parts in the exterior of the main unit when they fail and how to adjust after replacing the loading parts 12 1 Placing Loading Parts 12 2 12 2 Removing Installing Exterior of Operation Panel 12 3 12 3 Replacing LCD Board 12 6 12 4 Replacing Status Lamp 12 8 12 5 Replacing Operation Switch Board 12 11 ...

Page 230: ...s 1 LCD board This is a message display LCD board on the operation panel For more information see 12 3 Replacing LCD Board Page 12 6 2 Status lamp This status lamp indicates the operating status of DRYPRO 832 For more information see 12 4 Replacing Status Lamp Page 12 8 3 Operation switch board This is an operation switch board For more information see 12 5 Replacing Operation Switch Board Page 12...

Page 231: ...several centimeters 3 Remove the right cover lower right cover LAN cover film ejection tray connector cover and the upper right cover with reference to Removal Procedure Page 3 12 in 3 3 3 Removing Installing Upper Right Cover Caution Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts Number of...

Page 232: ...ing the LCD board go to 12 3 Replacing LCD Board Page 12 6 When replacing the status lamp go to 12 4 Replacing Status Lamp Page 12 8 When replacing the operation switch board go to 12 5 Replacing Operation Switch Board Page 12 11 Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires too tightly can cause a break Note T...

Page 233: ...moving Installing Upper Right Cover 4 Put the supply tray back into the main unit 5 Remove the tray shutter and return it to the previous position This is the end of the process of installing the exterior of the operation panel Caution Be sure to push the connector all the way in when connecting it If the connector is not connected properly an error will occur and in some cases smoke and or an odo...

Page 234: ...essing down the tab on the operation panel 3 Remove the cover Two screws M3 6 Caution Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts To avoid damage to the board caused by electrostatic discharge wear a wrist grounding strap with reference to 3 4 Installing a Grounding Strap Page 3 24 when ...

Page 235: ...p 3 Two screws M3 6 8 Install the operation panel removed in step 2 9 Install the exterior of the operation panel with reference to Installation Procedure Page 12 5 in 12 2 Removing Installing Exterior of Operation Panel 10 Return the supply tray and tray shutter to their original positions This is the end of the process of replacing the LCD board Caution Take sufficient care when handling the tra...

Page 236: ...rn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts To avoid damage to the board caused by electrostatic discharge wear a wrist grounding strap with reference to 3 4 Installing a Grounding Strap Page 3 24 when accessing the board for work Number of Personnel Work Hours 1 10 minutes No Tools No Tools 1 Variou...

Page 237: ... lamp cover One screw M3 6 5 Remove the lamp cover 6 Remove the connector JP27 from the status lamp cover 7 Disconnect the fixed status lamp wire from the status lamp cover 8 Slide the status lamp board to remove the status lamp from the status lamp cover 9 Install a new status lamp board ...

Page 238: ...n step 2 16 Install the exterior of the operation panel with reference to Installation Procedure Page 12 5 in 12 2 Removing Installing Exterior of Operation Panel 17 Return the supply tray and tray shutter to their original positions This is the end of the process of replacing the status lamp Caution Be sure to push the connector all the way in when connecting it If the connector is not connected ...

Page 239: ...wer and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts To avoid damage to the board caused by electrostatic discharge wear a wrist grounding strap with reference to 3 4 Installing a Grounding Strap Page 3 24 when accessing the board for work Number of Personnel Work Hours 1 10 minutes No Tools No Tools 1 Various types o...

Page 240: ...emove the connector PSCN1 7 Remove the switch cover Remove it by pressing down the tab on the cover 8 Remove the operation switch board Two screws M3 6 9 Install a new operation switch board Two screws M3 6 Caution When removing the connector do not pull by the wires but hold the tab on the connector with your fingers Pulling by the wires too tightly can cause it to break ...

Page 241: ...allation Procedure Page 12 5 in 12 2 Removing Installing Exterior of Operation Panel 17 Return the supply tray and tray shutter to their original positions This is the end of the process of replacing the operation switch board Caution Be sure to push the connector all the way in when connecting it If the connector is not connected properly an error will occur and in some cases smoke and or an odor...

Page 242: ......

Page 243: ...rocedures for replacing and cleaning loading parts on a regular basis 13 1 Periodic Maintenance Tasks 13 2 13 2 Replacing Pickup Roller 13 3 13 3 Replacing Opposed Roller 13 7 13 4 Cleaning Guide 13 11 13 5 Cleaning Control Box Intake Air Filter 13 13 13 6 Power Supply Unit Intake Air Filter Cleaning 13 14 ...

Page 244: ...r basis and maintenance interval schedule are as follows No Maintenance Tasks Maintenance Interval Schedule 1 Replacement of a pickup roller Every 50 000 sheets 2 Replacement of opposed roller Every 50 000 sheets 3 Guide cleaning Every 50 000 sheets 4 Control box intake air filter cleaning Semi annually 5 Power supply unit intake air filter cleaning Semi annually ...

Page 245: ...lowing tools Placing Loading Parts Caution Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing loading parts Number of Personnel Work Hours 1 10 minutes No Tools No Tools 1 Various types of screwdrivers 2 Tray container for screws and parts removed 3 Pickup rollers for replacement Note The supply unit of Lisp...

Page 246: ...JJ48 Caution When replacing loading parts be sure to replace with the tray shutter attached If some of the film remains on the tray the film may be exposed Take sufficient care when handling the tray shutter as it may be impossible to insert if it becomes deformed due to rough handling If you feel any resistance when inserting the tray shutter stop the procedure and refer to 17 1 7 Pickup malfunct...

Page 247: ... the light shield unit assembly be careful not to cause the sensor to come into contact with the parts inside the main unit Caution When removing the pickup unit assembly be careful not to cause the sensor to come into contact with the parts inside the main unit Caution When using 14 inch film one end of the pickup roller interferes with the bracket and cannot be removed First remove the pickup un...

Page 248: ...hutter and return it to the previous position This is the end of the process of replacing the pickup rollers Caution Be sure to push the connector all the way in when connecting it If the connector is not connected properly an error will occur and in some cases smoke and or an odor may be generated Caution Take sufficient care when handling the tray shutter as it may be impossible to insert if it ...

Page 249: ...RYPRO 832 The upper part of the rack is particularly hot Touching it with bare hands may cause burns Therefore use working gloves and hold the grips on the side panels The heat process unit includes five racks from V1 to V5 You must remove or install them in a predetermined order Be sure to perform work following the steps Failure to follow these steps can cause the rack to fall that could result ...

Page 250: ... screw on the right side of frame on V4 rack One screw 4 Turn the gear forward as shown in the diagram at the left 5 Remove the V4 rack Two screws M3 20 Caution When replacing loading parts be sure to replace with the tray shutter attached If some of the film remains on the tray the film may be exposed The heat process unit weighs approximately 15kg Carefully perform work when unloading the heat p...

Page 251: ...e rack retainer plate Two screws M3 6 2 positions Slightly push in the rack retainer plate inward to make it easy to remove 8 Remove V1 rack 9 Remove V2 rack 10 Remove V3 rack Four screws M3 6 You can remove these screws Caution Place the removed rack with the roller side up at work site If you place the rack with the roller side down the roller and printed film could get scratched ...

Page 252: ...oller might be deformed which causes a 38mm pitch unevenness After replacing opposed rollers scratches may occur on the film BC surface due to the surrounding dust Let the films flow until the scratches disappear Usually the scratches will stop occurring after five to six films Rack Opposed Roller Spring Replacement Name Type V1 V1 1 No V1 2 No V1 3 No V1 4 No V2 V2 1 No V2 2 No V2 3 Roller 1B Gol...

Page 253: ...nd the area around it are hot immediately after turning off DRYPRO 832 The upper part of the rack is particularly hot Touching it with bare hands may cause burns Therefore use working gloves and hold the grips on the side panels When cleaning the guide first remove the rack and leave the guide to cool down before starting work When the heat process unit is hot ethanol easily evaporates which could...

Page 254: ...he gear back turned forward in step 4 back in 13 3 Replacing Opposed Roller Page 13 7 and tighten the screw One screw 10 Install the V5 rack removed in step 2 in 13 3 Replacing Opposed Roller Page 13 7 Two screws M3 20 11 Install the heat process unit and the left cover with reference to Installation Procedure Page 9 5 in 9 1 1 Removing Installing Heat Process Unit 12 Return the supply tray and tr...

Page 255: ... 10 in 3 3 2 Removing Installing Film Ejection Tray 2 Take off the LAN cover and remove dust from the outside of the air intake filter with a vacuum cleaner 3 Install the LAN cover with reference to Installation Procedure Page 3 11 in 3 3 2 Removing Installing Film Ejection Tray This is the end of the process of cleaning the control box air intake filter Caution Be sure to turn off power and remov...

Page 256: ...ws Requirements The procedure for replacing loading parts requires the following tools 1 Remove dust from the outside of the air intake filter with a vacuum cleaner This is the end of the process of cleaning the power supply unit air intake filter Caution Be sure to turn off power and remove the power cable from the electrical outlet before removing or installing the exterior cover or replacing lo...

Page 257: ...hecking and Adjusting Image Data Writing Position 14 13 14 2 1 Checking Image Data Writing Position 14 13 14 2 2 Adjusting Main Scan OFFSET Lateral Writing Position 14 15 14 2 3 Adjusting Sub Scan OFFSET Vertical Writing Position 14 16 14 3 Checking and Fine Tuning the Print Size 14 17 14 3 1 Checking Print Size 14 17 14 3 2 Main Scan OFFSET Adjustment 14 19 14 3 3 Sub Scan OFFSET Adjustment 14 20...

Page 258: ...st 㧖Mark the specified ޓ row using a check box Reenter a gain value only for the unspecified row recommended value previous value 2 Reenter a gain value only for the unspecified row Observe the image with a magnifying glass Observe the image with a magnifying glass Enter phase and sub phase values 6 points Enter sub gain values 6 points Enter offset values 5 points Do correct phase sub phase value...

Page 259: ...the DRYPRO 832 Installation Manual The Maintenance Menu window appears 2 Click the CORRECTION button under SERVICE INFO The CORRECTION STEP1 window appears 3 Select a tray that contains film to which a correction will be made from the TRAY pull down 4 Determine an appropriate gain value 6 positions and enter it in the TEST GAIN entry field 5 Click the NEXT N button The CORRECTION STEP2 window appe...

Page 260: ...Chapter 14 Setting and Adjustment 14 4 6 Click the PRINT button The ST13A PATTERN is printed Example ST13A PATTERN ...

Page 261: ...and determine the row by row position SUB PHASE that has the least horizontal streak unevenness 0 16 mm pitch of 2 to 2 Write down the number SUB PHASE determined on the film Note The number to be determined here is the one that is attached to each density patch in the ST13A test pattern When comparing patches observe the center of each patch by scanning from the top or bottom with the magnifying ...

Page 262: ...reak unevenness of the 2 to the 6 rows and the row by row position SUB PHASE that has the least horizontal streak unevenness Write down the numbers PHASE and SUB PHASE determined on the film 10 Specify the numbers PHASE and SUB PHASE determined in step 7 to step 9 in each entry field 11 Click NEXT N The CORRECTION STEP3 window appears ...

Page 263: ...Chapter 14 Setting and Adjustment 14 7 12 Click the PRINT button The ST13B PATTERN is printed Example ST13B PATTERN ...

Page 264: ...16 mm pitch of the patches from 6 to 6 Write down the number SUB GAIN determined on the film 14 Specify the number SUB GAIN determined in step 13 in each entry field 15 Click NEXT N The CORRECTION STEP4 window appears Note The number to be determined here is the one that is attached to each density patch in the ST13B test pattern When comparing patches observe the center of each patch by scanning ...

Page 265: ...Chapter 14 Setting and Adjustment 14 9 16 Click the PRINT button The ST13C PATTERN is printed Example ST13C PATTERN ...

Page 266: ...ch in the 1 row of the printed ST13C PATTERN using the densitometer and determine the number OFFSET nearest to the base value measured in step 17 of the patches from 01 to 13 Write down the number OFFSET determined on the film Note The number to be determined here is the one that is attached to each density patch in the ST13C test pattern Compare the measured result of the 1 row with the standard ...

Page 267: ...t to the base value measured in step 17 of the patches from 01 to 13 Write down the number OFFSET determined on the film 20 Specify the number OFFSET determined in step 18 to step 19 in each entry field OFFSET 21 Click the END button The window appears confirming saving 22 Click the YES button The CORRECTION STEP4 window is closed Then you will return to the maintenance menu window ...

Page 268: ... flat pattern D 1 5 and hold it over light box to check the film for streak unevenness and density unevenness If the pitch unevenness of the image 0 16 mm and the difference in density of the image in horizontal direction are not corrected properly make a correction again This is the end of the process of correcting unevenness ...

Page 269: ...l with reference to 15 1 DRYPRO 832 Utility Tool Start Page 15 2 The Maintenance Menu window appears 2 Click the TEST PRINT button under PRINT INFO The TEST PRINT window appears 3 Select FRAME from PRINT TYPE The FRAME pallet appears 4 Select the tray from which you want to print the frame pattern from the TRAY SELECT drop down list and specify DENSITY and COPY COUNT 5 Click the PRINT button The F...

Page 270: ...end of the film is 2mm This is the end of the process of checking the image data writing position If the difference between unexposed portions of the film on both sides exceeds 0 5 mm go to 14 2 2 Adjusting Main Scan OFFSET Lateral Writing Position Page 14 15 and adjust the Main Scan OFFSET lateral writing position If the unexposed portion at the end of the film is not within the range of 2mm 0 2m...

Page 271: ...exposed portion A is longer Example A 2 0mm B 0 4mm B A 2 0 4 2 0 2 0 8 Result Enter a numeric value of HD OFFSET from which 80 is subtracted If the unexposed portion A is shorter Example A 0 3mm B 1 5mm B A 2 1 5 0 3 2 0 6 Result Enter a numeric value of HD OFFSET to which 60 is added 4 Click the SAVE button 5 Click the BACK button The PRODUCT SETUP window is closed Then you will return to the Ma...

Page 272: ... in the VD OFFSET entry field after calculating using the following formula Example C 5 0 mm 2 0 5 0 3 0 Result Enter a numeric value of VD OFFSET from which 300 is subtracted 4 Click the SAVE button 5 Click the BACK button The PRODUCT SETUP window is closed Then you will return to the Maintenance Menu window 6 Perform 14 2 1 Checking Image Data Writing Position Page 14 13 again and check that the...

Page 273: ... the size 1 Start DRYPRO 832 Utility Tool with reference to 15 1 DRYPRO 832 Utility Tool Start Page 15 2 The Maintenance Menu window appears 2 Click the TEST PRINT button under PRINT INFO The TEST PRINT window appears 3 Select FRAME from PRINT TYPE The FRAME pallet appears 4 Select the tray from which you want to print the frame pattern from the TRAY SELECT dropdown list and specify DENSITY and CO...

Page 274: ...is 320 0 75mm Check that the Sub Scan OFFSET is 400 0 75mm This is the end of the process of verifying the frame size If the Main Scan OFFSET requires adjustment proceed to 14 3 2 Main Scan OFFSET Adjustment Page 14 19 and adjust the print size If the Sub Scan OFFSET requires adjustment proceed to 14 3 3 Sub Scan OFFSET Adjustment Page 14 20 and adjust the print size ...

Page 275: ...P window is closed Then you will return to the Maintenance Menu window 6 Perform 14 3 1 Checking Print Size Page 14 17 again and check that the Main Scan OFFSET has been adjusted correctly This is the end of the process of adjusting the Main Scan OFFSET Example Calculation method Corresponds to Example 1 1mm short 1 320 100 100 31 25 Round off to 31 Add 31 to the value in SIZE FINE TUNING Horizont...

Page 276: ...on The PRODUCT SETUP window is closed Then you will return to the Maintenance Menu window 6 Perform 14 3 1 Checking Print Size Page 14 17 again and check that the Sub Scan OFFSET has been adjusted correctly This is the end of the process of adjusting the Sub Scan OFFSET Example Calculation method Corresponds to Example 1 1mm short 1 400 100 100 25 Add 25 from the value in SIZE FINE TUNING Vertical...

Page 277: ...15 16 15 8 Film Data 15 18 15 9 Film Setup 15 20 15 10 Calibration Setup 15 23 15 11 System Setup 15 25 15 12 Time Layout 15 28 15 13 System Reset 15 30 15 14 Maintenance Schedule 15 31 15 15 HPRO Setup 15 33 15 16 MEC Setup 15 36 15 17 Product Setup 15 37 15 18 Image Adjust 15 39 15 19 Error History 15 41 15 20 Densitometer 15 42 15 20 1 Built in Densitometer Calibration 15 42 15 20 2 Confirming ...

Page 278: ...PRO 832 Utility Tool will be described 1 Select Maintenance M from the Configuration menu in the Printlink5 main window The Password Input window appears 2 Enter 5678 in the Password Input window and click the OK button The maintenance tool is started and the Printlink5 Maintenance main window is displayed ...

Page 279: ...h line assigned to the DRYPRO 832 for which the settings are to be changed in the Imager of the Printlink5 Maintenance main window The Imager Output channel set screen window appears 5 Click the Imager Setup button The maintenance menu window of the DRYPRO 832 Utility Tool is displayed under the service level authority ...

Page 280: ...confirmed or the print job may be deleted For more information see 15 2 Print Queue Delete Page 15 7 6 PRINT CONDITION button When clicked the PRINT CONDITION window will be displayed and the print conditions for each connected diagnostic device can be set For more information see 15 3 Print Condition Page 15 9 7 TEST PRINT button When clicked the TEST PRINT window opens and various patterns can b...

Page 281: ...HEDULE button When clicked the MAINTENANCE SCHEDULE window opens and the periodic inspection schedule can be initialized For more information see 15 14 Maintenance Schedule Page 15 31 18 HPRO SETUP button When clicked the HPRO SETUP window opens and the constants for controlling the HPRO unit can be set For more information see 15 15 HPRO Setup Page 15 33 19 MEC SETUP button When clicked the MEC S...

Page 282: ...IALIZE window opens and the data such as the film data and the system setting total operating time can be returned to the factory shipped condition For more information see 15 21 Data Initialize Page 15 54 26 BACK button This completes the DRYPRO 832 Utility Tool No Item Description of Setting ...

Page 283: ...n in the PRINT INFO The PRINT QUEUE DELETE window appears PRINT QUEUE DELETE Window The PRINT QUEUE DELETE window contains the following items No Setup Items Description of Setting 1 No The print job number is shown 2 RECEIVE TIME The date and time that the image was received is shown 3 PAGE The page number of the output film attached to each diagnostic device is shown 4 SIZE TYPE The size and typ...

Page 284: ...ll of the jobs click the ALL DELETE button The job will be deleted 4 Click the BACK button The PRINT QUEUE DELETE window closes returning to the Maintenance Menu window of DRYPRO 832 Utility Tool 8 ALL DELETE button All of the jobs displayed are deleted 9 BACK button The PRINT QUEUE DELETE window closes returning to the Maintenance Menu window of DRYPRO 832 Utility Tool No Setup Items Description ...

Page 285: ...of Setting 1 MANAGE INFO PRINT Specify whether or not to print film management information on the upper part of the film Default value ON ON Film management information is printed OFF Film management information is not printed 2 REQUESTED IMAGE SIZE Set the operation when image size is specified from the diagnostic device Default value ON ON Print in the specified size OFF Print ignoring the speci...

Page 286: ... more information see Printing positions of logo patient information and stamp characters Page 15 11 6 PATIENT INFO SIZE Set the patient information print size character height Default value 330 For more information see Printing positions of logo patient information and stamp characters Page 15 11 7 STAMP POSITION Set the position of the stamp to be printed position from the bottom edge of the fil...

Page 287: ...15 11 Printing positions of logo patient information and stamp characters Details of the position of patient information to be printed patient information print size position of stamp to be printed and stamp printing size are as follows ...

Page 288: ...ting a FLAT pattern 3 FRAME Select when printing a FRAME pattern 4 PRODUCT Select when printing a PRODUCT pattern 5 QC Select when printing a QC pattern 6 TRAY SELECT Select the tray for test printing 7 COPY COUNT Input the number of copies to be printed Default value 1 8 FORMAT Select the number of frames for layout on a single film Default value 1 Note the number of frames setting is only shown ...

Page 289: ...ton Printing will be performed according to the settings 5 Click the BACK button The TEST PRINT window closes returning to the Maintenance Menu window of DRYPRO 832 Utility Tool 11 BACK button The TEST PRINT window closes returning to the Maintenance Menu window of DRYPRO 832 Utility Tool No Setup Items Description of Setting ...

Page 290: ...R SETUP window and return to the DRYPRO 832 Utility Tool Maintenance Menu window Note This item must be set only if CUSTOM was selected under Border size in the Input Channel set screen window of Printlink5 IN No Setup Items Description of Setting 1 TOP BOTTOM SIZE Set the top and bottom margins of film Setting range 0 1mm units Default value 200 2 LEFT RIGHT SIZE Set the top and bottom margins of...

Page 291: ...eturning to the Maintenance Menu window of DRYPRO 832 Utility Tool No Setup Items Description of Setting 1 TRAY SELECT Select the desired supply tray 2 BASE STEP1 4 The reference value from STEP1 STEP4 and the reference value set date time will be displayed 3 RANGE STEP1 4 Displays the tolerance range of the reference value 4 RESET button Resets the reference value 5 QC PATTERN Up to 60 QC pattern...

Page 292: ...he LOGO SETUP button under PRINT INFO The LOGO SETUP window appears Caution Save the original logo data into the specified folder of the PC in order to be backed up The logo mark cannot be set from the maintenance tool If the stamp area and logo mark output position overlap one another the stamp area takes precedence over the logo mark output position Settings by CH cannot be made so one setting i...

Page 293: ...tup Items Description of Settings 1 LOGO OUTPUT Select whether or not to output the logo mark to the film 2 LOGO FILE SETUP button A window for selecting the logo mark will open Select the logo mark to be output 3 Preview Display Field A preview of the selected logo mark appears 4 SAVE button Save the changes and close the LOGO SETUP window to return to the DRYPRO 832 Utility Tool Maintenance Menu...

Page 294: ...e FILM DATA window contains the following items Note Calibrations and test prints from DRYPRO 832 are not counted No Setup Items Description of Settings 1 SELECT COUNT TYPE Select the counting units to display from the pull down Initial setting Daily Daily Displays the daily count results Weekly Displays the weekly count results Monthly Displays the monthly count results 2 Count data display field...

Page 295: ...5 DRYPRO 832 Utility Tool 15 19 3 Verify the counting data or output to a file as necessary 4 Click the BACK button The FILM DATA window closes returning to the Maintenance Menu window of DRYPRO 832 Utility Tool ...

Page 296: ...ing window shows the case where an optional Lispl 832 is not connected If Lispl 832 is not installed set items under Tray 1 on the left side of the window If Lispl 832 is installed items on the right hand side of the window are enabled Perform settings on Lispl 832 in items under Tray 2 No Setup Items Description of Settings 1 TRAY USE Set the supply tray to be used by DRYPRO 832 Default value TRA...

Page 297: ...Empty notice to the input device is not made when there is film of the same size and type in Tray 2 Lispl 832 when the film runs out in Tray 1 supply tray Same operation is executed when the film count is vice versa for Tray 1 and Tray 2 Empty notice is displayed in the operation panel of the DRYPRO 832 OFF Empty notice to the input device is made even when there is film of the same size and type ...

Page 298: ... window to return to the DRYPRO 832 Utility Tool Maintenance Menu window Caution If Lispl 832 is used the TRAY USE setting must be changed Change settings after adding Lispl 832 to DRYPRO 832 If settings are changed first an error may occur Note If the value entered is incorrect the following message appears The input range is not correct Enter the correct value again ...

Page 299: ...bration is performed immediately after loading film 2 SCHEDULED CALIBRATION Set the method for automatically correcting density after a given period of time Initial Setting NONE MESSAGE A message prompting to perform calibration after a given period of time is displayed AUTO Calibration is automatically performed after a given period of time NONE Periodic calibration is not performed 3 DEFAULT CAL...

Page 300: ... DRYPRO 832 Utility Tool 15 24 3 Set a constant value as necessary 4 Click the SAVE button Save the changes and close the CALIBRATION SETUP window to return to the DRYPRO 832 Utility Tool Maintenance Menu window ...

Page 301: ...ns the following items No Setup Items Description of Settings 1 NAME Set the name of DRYPRO 832 When connecting two DRYPRO 832 units do not set the same name Number of characters that can be set within 16 one byte alphanumeric characters Default value DRYPRO MODEL 832 2 IP ADDRESS Set the IP address of DRYPRO 832 Default value 192 168 20 161 3 SUBNET MASK Set the subnet mask of DRYPRO 832 Default ...

Page 302: ...he sleep mode timer function is not used sec Enter the period of time before shifting into sleep mode This value can only be set when the sleep mode timer function is ON Default value 120 min 8 BUZZER Set the operation unit buzzer sound ON OFF when an error or empty occurs in DRYPRO 832 Default value ON ON The operation unit buzzer sounds for approximately 1 second OFF The operation unit buzzer do...

Page 303: ...ding the case of resetting the settings changed once displays a window to confirm whether or not to save the settings Yes button Clicking this button saves the changed settings and returns to the main window No button Clicking this button returns to the main window without saving the changed settings Caution Even if the power OFF mode is set to ON the power OFF mode will not operate immediately af...

Page 304: ...splay only The time layout set under TIME FORMAT below appears 3 DATE FORMAT Select and set the date display format from the pulldown This setting takes effect in the display of the DRYPRO 832 main unit and in the film stamp characters Default value YYYY MMM DD The following formats can be selected YYYY MM DD Year Month Day Month is written in numeric characters MM DD YYYY Month Day Year Month is ...

Page 305: ...ime display format from the pulldown This setting takes effect in the display of the DRYPRO 832 and in the film stamp characters Default value hh mm The following formats can be selected hh mm Hour Minute 24 hour notation tt hh mm AM PM Hour Minute 12 hour notation hh mm tt Hour Minute AM PM 12 hour notation 6 SAVE Button Save the changes and close the TIME LAYOUT window to return to the DRYPRO 83...

Page 306: ...INFO The SYSTEM RESET window appears SYSTEM RESET window The SYSTEM RESET window contains the following items 3 Click the EXECUTE button All of the jobs will be deleted the SYSTEM RESET window closes returning to the Maintenance Menu window of DRYPRO 832 Utility Tool No Setup Items Description of Settings 1 EXECUTE Button All jobs will be deleted 2 BACK Button The SYSTEM RESET window closes return...

Page 307: ...ction is displayed Default value 50000 FILTER 3 ELAPSED DAYS The number of days elapsed since the date of last periodic inspection on which the filter was changed Default value 0 4 STANDARD DAYS The standard number of days that has elapsed will be displayed based on when the filter will be changed next Default value 730 5 PRINTED SHEETS The number of sheets of film printed since the date of the la...

Page 308: ...ool 15 32 3 Click the RESET button All information about the elapse of the time is reset 4 Click the SAVE button Save the changes and close the MAINTENANCE SCHEDULE window to return to DRYPRO 832 Utility Tool Maintenance Menu window ...

Page 309: ...PRO SETUP window appears HPRO SETUP window HPRO tab The HPRO tab in the HPRO SETUP window contains the following items Caution Each constant for HPRO setup is set to an optimum value at the factory Do not change unless otherwise instructed No Setup Items Description of Settings 1 OFFSET V1 V4 The offset value for each item of the heat process temperature control is displayed Display range 250 250 ...

Page 310: ...ed Display range 1200 1300 0 1 units Default V1 750 700 1100 Default V2 1250 1000 1250 Default V3 1250 1000 1250 Default V4 850 700 1000 5 SETUP DATA The parameter used for density correction control is displayed Display range 0 300 6 SAVE button Save the changes and close the HPRO SETUP to return to DRYPRO 832 Utility Tool Maintenance Menu window 7 BACK button Discard the changes and close the HP...

Page 311: ...u window 2 HEAT BASE V2 V4 V5 QC The temperature measured from each section of the heat process guide is displayed 3 SAVE button Save the changes and close the HPRO SETUP to return to DRYPRO 832 Utility Tool Maintenance Menu window 4 BACK button Discard the changes and close the HPRO SETUP to return to DRYPRO 832 Utility Tool Maintenance Menu window No Setup Items Description of Settings ...

Page 312: ...RYPRO 832 Utility Tool Start Page 15 2 and open the maintenance menu window of the DRYPRO 832 Utility Tool 2 Click the MEC SETUP button under SERVICE INFO The MEC SETUP window appears MEC SETUP window Caution This function is currently not used In the future it may be used when the software is upgraded Do not change unless instructed to do so ...

Page 313: ...SIZE FINE TUNING Horizontal Set the adjusted value of the image size in the H direction Setting range 9900 10100 3 SIZE FINE TUNING Vertical Set the adjusted value of the image size in the V direction Setting range 9000 11000 4 SIZE FINE TUNING REQ IMG Set when the accuracy using an input device to specify the requested image size Requested image size specification results is insufficient Setting ...

Page 314: ...N ADJUST Set the adjusted value of the image size in the H direction with reference to the spacer size Setting range 0 0 5 0 9 FREQUENCY MODULATION 1 6 Set the frequency modulation parameters 01 06 Setting range 0 7 10 SAVE Button Save the changes and close the PRODUCT SET UP to return to DRYPRO 832 Utility Tool Maintenance Menu window 11 BACK Button Discard the changes and close the PRODUCT SET U...

Page 315: ... control density using the density patch Initial Setting 20mm 20 mm Density control using a 20 mm density patch is performed 10 mm Perform density control using a 10 mm density patch OFF Density control is not performed 2 PATCH FF Set a parameter PATCH FF for controlling the patch Initial Setting 50 Setting range 0 500 3 PATCH GAIN Set a parameter PATCH GAIN for controlling the patch Initial Setti...

Page 316: ...er 15 DRYPRO 832 Utility Tool 15 40 3 Set a constant value as necessary 4 Click the SAVE button Save the changes and close the IMAGE ADJUST window to return to DRYPRO 832 Utility Tool Maintenance Menu window ...

Page 317: ...STORY window contains the following items 3 Click the BACK button The ERROR HISTORY window closes returning to the Maintenance Menu window of DRYPRO 832 Utility Tool No Setup Items Description of Settings 1 DRYPRO 832 main unit A history of the errors that have occurred in DRYPRO 832 is displayed 2 Server PC A history of the errors that have occurred in the server PC is displayed 3 ERROR HISTORY d...

Page 318: ...ensitometer possessed by the facility perform the densitometer calibration procedure once using the external densitometer When calibrating the densitometer it should be noted that the density correction data at the time of installing DRYPRO 832 cannot be restored after performing the densitometer calibration procedure even once Caution Recommended conditions for external densitometer Use the calib...

Page 319: ...nd specifying one tray calibration is performed for the other tray as well If different sizes are used select the tray into which larger film is loaded If the film type in Tray 1 and Tray 2 are different select the tray according to the following table Combination of film types Target tray for densitometer calibration BLUE film CLEAR film Tray into which BLUE film is loaded BLUE film HIGH BLUE fil...

Page 320: ...r 15 DRYPRO 832 Utility Tool 15 44 5 Click the Next N button The DENSITOMETER STEP2 window appears 6 Click the PRINT button One sheet of calibration pattern is printed Example Densitometer calibration pattern ...

Page 321: ...tandardize the measuring surface of film front back side If the measuring surface is not standardized the results of measuring the film density may vary depending on the model of the densitometer Note For details of how to measure the density see the instruction manual that comes with the densitometer Caution Entering and saving an abnormal or incorrect value can cause density correction data corr...

Page 322: ... save the settings If the settings are not saved proper densitometer calibration procedure may not be performed When clicking the SAVE button the entered density value may be misjudged as being abnormal or incorrect value and an error may be displayed In such a case perform either of the following Check the density value and reenter a correct value From Step 9 Redo the densitometer calibration pro...

Page 323: ... Utility Tool 15 47 12 Click the PRINT button Example Calibration pattern One sheet of calibration pattern is printed 13 Click the END button The DENSITOMETER STEP4 window will close returning to the Maintenance Menu screen ...

Page 324: ...etes the process of calibrating the densitometer Continue to 15 20 2 Confirming After Density Calibration Page 15 49 and confirm after the density has been calibrated Note If the tray selected in Step 4 comes first perform calibration on Tray 2 If the tray selected in Step 4 comes second perform calibration on Tray 1 ...

Page 325: ... window appears 3 Check the results by comparing the internal density values with the external density values from the 01 st to the 12 th If a correction was made to BLUE film or CLEAR film check the results field on the NORMAL FILM side or if a correction was made to HIGH BLUE film check the results field on the HIGH DENSITY FILM side If the difference in the 01 st to the 12 th values is within 3...

Page 326: ...ensitometer are shown when a correction is made to BLUE film or CLEAR film 3 RESULT If the result of comparing the internal density value with the external density value is within 3 OK will be shown or if it is 4 or greater NG will be shown 4 HIGH DENSITY FILM INTERNAL The results of measuring with a built in densitometer are shown when a correction is made to HIGH BLUE film 5 EXTERNAL The results...

Page 327: ...sitometer becomes the QC PATTERN BASE As the printed QC PATTERN is always registered as the base value for image checking or density checking the base value is created by printing 3 QC PATTERNS after resetting the base value 1 Click the QC PATTERN button The QC PATTERN window appears 2 Click the RESET button The base value for the previous QC PATTERN is reset ...

Page 328: ...RINT button in the PRINT INFO section of the maintenance menu window of the DRYPRO 832 Utility tool The TEST PRINT window appears 5 Set the QC radio button ON The QC pallet appears 6 Select the tray to use to print the QC PATTERN from the TRAY SELECT pull down list 7 Enter 3 into the COPY COUNT entry field 8 Click the PRINT button ...

Page 329: ...m the selected tray 9 Click the QC PATTERN button The QC PATTERN window is displayed 10 Check that an appropriate density value blue is displayed in STEP1 STEP4 11 Click the BACK button You will return to the Maintenance Menu window This is the end of the process of creating the QC PATTERN base value ...

Page 330: ...utton under SERVICE INFO The DATA INITIALIZE window appears DATA INITIALIZE window The DATA INITIALIZE window contains the following buttons 3 Click the EXECUTE button Data of each item will be reset to its factory default 4 Click the BACK button The DATA INITIALIZE window closes returning to the Maintenance Menu window of DRYPRO 832 Utility Tool No Setup Items Description of Settings 1 EXECUTE bu...

Page 331: ...art the MainteTool 16 9 16 4 Upgrade Information 16 12 16 5 Backing up Setup 16 15 16 5 1 Backup Method up to V1 01 16 15 16 5 2 Backup Method for V1 02 and Later 16 18 16 5 3 Backing Up To MECH EEPROM 16 25 16 6 Restoring Settings 16 26 16 6 1 Restore Method up to V1 01 16 26 16 6 2 Restore Method for V1 02 and Later 16 29 16 7 Collecting Logs 16 33 16 8 Collecting Job Data 16 37 16 9 IMAGER MEC ...

Page 332: ...ile that has been saved as necessary When gathering DRYPRO 832 or Printlink5 IN logs as necessary When repairing When upgrading the DRYPRO 832 and Printlink5 IN application software When collecting logs in the event of an error When an error is detected in the image data When checking the condition of detection and operation after replacing a sensor or motor When the parts related to the exposure ...

Page 333: ... for Service PC Page 16 4 and set up a network for service PC Item Outline Connecting Service PC Connect the service PC to the facility s network via LAN cable For more information see 16 2 1 Connecting Service PC Page 16 3 Setting up Network for Service PC Set up the network to allow the service PC and the facility s network to be connected each other For more information see 16 2 2 Setting up Ne...

Page 334: ...ts and the desktop appears 2 Click the start button and choose the Control Panel command from the start menu The Control Panel window is displayed 3 Double click the Network Connections icon The Network Connections window appears 4 From the popup menu which appears after right clicking on the Local Area Connection icon select the Properties command Local Area Connection Properties window is displa...

Page 335: ...on The Internet Protocol TCP IP Properties window is closed Then you will return to the Local Area Connection Properties window 9 Click the OK button in the Local Area Connection Properties window The Local Area Connection Properties window is closed Then you will return to the Network Connections window 10 Close the Network Connections window and the Control Panel window This is the end of the pr...

Page 336: ...rity from the popup menu The Mainte_Tool Properties window is displayed 3 Select the Sharing tab The Sharing palette appears Caution Do not share folders other than the Mainte_Tool folder Note The type of Shared pallet differs depending on the status of the Use simple file sharing Recommended checkbox in the WindowsXP Control Panel Folder Options Display pallet If there is a checkmark in the Use s...

Page 337: ...k checkboxes in Sharing and Security on the network and click the Apply button 2 Click the OK button The Mainte_Tool folder will be shared on the network and the Mainte_Tool properties screen will close This completes the process of sharing the Mainte_Tool folder Continue to 16 3 How to Start the MainteTool Page 16 9 and start the MainteTool ...

Page 338: ...rs 2 Select Everyone in Group or user names and place a checkmark in the full control Allow box 3 Click the Apply button and then click the OK button The Mainte_Tool folder will be shared on the network and the Mainte_Tool properties screen will close This completes the process of sharing the Mainte_Tool folder Continue to 16 3 How to Start the MainteTool Page 16 9 and start the MainteTool ...

Page 339: ...h button The PC to which DRYPRO 832 is connected appears on the right hand side of the window 2 Double click the displayed PC The shared folder appears 3 Click the shared folder The MainteTool program files appear 4 Click Mainte Tool exe The MainteTool is started and the password entry window is displayed Caution Do not move or delete the dll ini file Temp and Log folder ...

Page 340: ...PRO 832 and Printlink5 IN For more information see 16 4 Upgrade Information Page 16 12 3 SETUP BACKUP Save the contents set in DRYPRO 832 and Printlink5 IN as a backup file For more information see 16 5 Backing up Setup Page 16 15 4 SETUP RESTORE Load the contents set in DRYPRO 832 and Printlink5 IN from the backup file For more information see 16 6 Restoring Settings Page 16 26 5 LOG Collect and ...

Page 341: ...erating MEC mechanical control when loading parts were replaced For more information see 16 9 IMAGER MEC I O TEST Page 16 39 8 IMAGER PRINT I O TEST Conduct exposure unit operation test when parts of the exposure unit were replaced For more information see 16 10 IMAGER PRINT I O TEST Page 16 49 9 EXIT Button Close the main window and exit the MainteTool No Setup Item Description of Setting ...

Page 342: ...ility s network with reference to 16 2 Setting up Network Page 16 3 2 Copy the distributed upgraded execution file to the service PC 3 Refer to 16 3 How to Start the MainteTool Page 16 9 and start the MainteTool The MainteTool menu window appears 4 Click the UPGRADE button The window in which you can select the file you want to open is displayed 5 5 ...

Page 343: ...ation window is displayed 6 Check the currently displayed version and click the OK button if it is correct After the message Please wait a while is displayed upgrading takes place Upon completion of upgrading a window appears prompting you to restart 7 Click the OK button Note Upgrading requires approximately 2 minutes ...

Page 344: ...Chapter 16 MainteTool 16 14 After the message Please wait a while is displayed the upgraded PC is restarted This is the end of the process of upgrading ...

Page 345: ... window appears 3 Click the SETUP BACKUP button The window in which you can select the device to obtain backup is displayed 4 Place a checkmark in the box of the device for obtaining backup under Select Target 5 Click the OK button Note Method for backup is different depending on the software version of the DRYPRO 832 Refer to 16 5 1 Backup Method up to V1 01 Page 16 15 if the software version is ...

Page 346: ...files starts Once collection of backup files has been completed the window below appears 6 Click the OK button The window in which you can specify the backup name and the destination to save is displayed 7 Specify the Location where files are stored and File name and then click the SAVE button ...

Page 347: ...PRO 832 and Printlink5 IN setup files No Display Contents Description 1 Date The date on which the backup file was obtained is named as year month day hour minute and second 2 Equipment Name D832 represents DRYPRO 832 and the subsequent number 1 represents the first DRYPRO 832 connected 3 Serial Number Represents the serial number of DRYPRO 832 of which backup file was obtained No Display Contents...

Page 348: ...ich you can select the device to obtain backup is displayed 4 Place a checkmark in the checkbox of the device for obtaining backup under Select Target 5 Click the OK button Note Display will not be active if the applicable device is not running Printlink5 IN checkbox will not be active if BuildIN is installed on the server PC You can also select multiple devices Select the type of backup when the ...

Page 349: ... files starts Once collection of backup files has been completed the window below appears 6 Click the OK button The window in which you can specify the backup name and the destination to save is displayed 7 Specify the Location where files are stored and File name and then click the OK button ...

Page 350: ...ur minute and second 2 Equipment Name D832 represents DRYPRO 832 and the subsequent number 1 represents the first DRYPRO 832 connected 3 Serial Number Represents the serial number of DRYPRO 832 of which backup file was obtained No Display Contents Description 1 Serial Number Represents the serial number of DRYPRO 832 of which backup file was obtained 2 Date The date on which the backup file was ob...

Page 351: ...se tray 2 Tray 2 size Tray 2 type Tray 2 number of sheets of package Continuous use of tray Setting Calibration File CaribrationSetup csv Setting calibration during film loading Setting periodic calibration Standard interval of periodic calibration time Setting System File SystemSetup csv Machine name Power OFF mode Sleep mode Sleep mode switching time Error Empty tone Log obtain mode Setting Date...

Page 352: ...tampLogo csv Logo output Setting Border Custom File BorderCustom csv Film margin at top of film viewbox area Film margin at bottom of film text area Film margin top Film margin bottom Film margin right Film margin left Trim width Trim BLACK Trim density CLEAR Border density BLACK Border density CLEAR End of film clear width Text area width for enlarged text Setting Tray File TraySetup csv Use tray...

Page 353: ...adjustment VD position adjustment Non uniform lens correction Frequency modulation data 1 6 Magnification correction data Setting MEC File MecSetup csv MEC setup data 1 30 Setting HPRO File HeaterSetup csv Normal temperature preheat Normal temperature temperature rising Normal temperature slit Normal temperature cold removal Sleep mode temperature preheat Sleep mode temperature temperature rising ...

Page 354: ... for normal Established tentative flag for mammography Setting Densitometer Correction File DensitometerSetup csv Film type to print pattern Internal densitometer digital value for normal Internal densitometer digital value for mammography Internal densitometer density value for normal Internal densitometer density value for mammography Internal densitometer input value for normal Internal densito...

Page 355: ... Filter change previous inspection date and time Total hours of operation The following message will be displayed on the DRYPRO 832 with a buzzer during startup when the MECH board or compact flash CF is replaced Press the reset button to startup using the data in the EEPROM Press the enter button to startup using the data in the compact flash CF The following message will be displayed and DRYPRO ...

Page 356: ... for restore and the file for restore is displayed 4 Place a checkmark in the box of the device to restore under Select Target 5 Click the Select button for the device to restore The window in which you can select the file to restore is displayed Note Method for restore is different depending on the software version of the DRYPRO 832 Refer to 16 6 1 Restore Method up to V1 01 Page 16 26 if the sof...

Page 357: ...ile to restore and click the Open button The confirmation window appears 7 Check the device and file to restore again and click the OK button if everything is OK The confirmation window appears Note To restore multiple devices select each file ...

Page 358: ...he restore is successfully completed the following window appears 9 Click the OK button After the MainteTool quits Printlink5 IN is restarted This is the end of the process of restoring setup Caution Click the OK button and verify the source file and the selected device again by checking the serial number and IP address of the destination device of restored data before performing a restore ...

Page 359: ...P RESTORE button The window in which you can select the device for restore and the file for restore is displayed 4 Place a checkmark in the checkbox of the device to restore under Select Target 5 Click the SELECT button for the device to restore The window in which you can select the file to restore is displayed Note Display will not be active if the applicable device is not running Printlink5 IN ...

Page 360: ...lowing error dialog is displayed when the Serial Number of the file and the serial number of the DRYPRO 832 to be restored is different Check the serial number in the label on DRYPRO 832 and if it is different from in above diagram correct the SERIAL NO in PRODUCT SETUP and perform from step 5 again For information on PRODUCT SETUP refer to 15 17 Product Setup Page 15 37 If the serial number check...

Page 361: ...forming a restore Caution Error dialog may be displayed when the OK button is clicked in above diagram If the backup file for DRYPRO 832 is not valid Check the serial number of the target file and repeat from step 5 Connection error with DRYPRO 832 Check the network connection status between the server PC and the DRYPRO 832 Refer to the installation manual regarding network connection Network erro...

Page 362: ...mpleted the following window appears 9 Click the OK button Restored device is restarted This is the end of the process of restoring setup Executed Restarting Device Executed restore of server PC and DRYPRO 832 Server PC and DRYPRO 832 Executed restore of server PC only Server PC Executed restore of DRYPRO 832 only Server PC and DRYPRO 832 ...

Page 363: ...ow to Start the MainteTool Page 16 9 and start the MainteTool The MainteTool menu window appears 3 Click the LOG button The window in which you can select the period and device to collect LOG is displayed 4 Enter the time when collection of logs starts in the FROM entry field and the time when collection of logs ends in the TO entry field 5 Place a checkmark in the box of the device to collect log...

Page 364: ...here files are stored and File name and then click the SAVE button The message Please wait appears and the process of saving the log compressed files in the specified folder starts The log compressed files organized into a folder structure below will be saved in the specified location Note The file name of the saved file can be changed but use a file name that can be distinguished from DRYPRO 832 ...

Page 365: ...e of DRYPRO 832 decompressed it is expanded in the txt file as with the log file of Printlink5 IN When the process of saving files is finished the window appears showing the completion No Display Contents Description 1 Date The date on which the log was obtained is named as year month day hour minute and second 2 Equipment Name D832 represents DRYPRO 832 and the subsequent number 1 represents the ...

Page 366: ...d and device for collecting the LOG is closed and the screen returns to the MainteTool menu window This is the end of the process of collecting logs No Display Contents Description 1 Date The date on which the log was obtained is named as year month day hour minute and second 2 Equipment Name PL5 represents Printlink5 IN 3 Serial Number Represents the serial number of Printlink5 IN of which log wa...

Page 367: ...MainteTool The MainteTool menu window appears 3 Click the JOB DATA button The window in which you can select the period to collect job data is displayed 4 Enter the time when collection starts in the FROM entry field and the time when collection ends in the TO entry field 5 Click the OK button The message Please wait a while appears and collection of job data starts When the collection of job data...

Page 368: ...d the process of saving job data in the specified folder starts The job data files organized into a folder structure below will be saved in the specified location When the process of saving files is finished the window appears showing the completion Close the window to select the period to collect job data to return to the MainteTool menu window This is the end of the process of collecting job dat...

Page 369: ...device for conducting an I O test is displayed 4 Place a checkmark in the box of the device for conducting I O test under Select Target 5 Click the OK button The IMAGER MEC I O TEST window appears Caution When you check each loading operation or sensor ON OFF with the exterior cover opened remove the supply tray so that film that is already loaded in the supply tray won t be affected When performi...

Page 370: ...rmation see Test Number List Page 16 42 4 LOAD Select load and operation For more information see Test Number List Page 16 42 Load that you can select varies depending on the unit you choose 5 Test No Enter the test number for the I O test You can enter a value from 0 to 239 For information on test number see Test Number List Page 16 42 6 MEC status display Displays the status of MEC READY MEC is ...

Page 371: ... the setup data necessary for MEC I O test SETUP DATA 1 Number of operations The appropriate test only is valid For more information see Test Number List SETUP DATA 2 8 Nonuse 2 INPUT When the SETUP button is pressed the value entered is sent to DRYPRO 832 3 DISPLAY The value received in the response is sent 4 SETUP Button The value entered in the entry field is sent to DRYPRO 832 When the MEC sta...

Page 372: ... continuously 10 Stop Stops operation Test No Load name Description of operation CH2 PICKUP MOTOR 11 Low Speed 50 mm s Drives at low transport speed 50 mm s 12 High Speed 100 mm s Drives at high transport speed 100mm s 13 Stop Causes the motor to stop running CH1 UP_DW PL MOTOR CH2 Supply Up Down motor 14 Upward Moves up the up down plate 15 Downward Moves down the up down plate CH2 TRAY LOCK SOL ...

Page 373: ... MOTOR 33 Scan speed 33 mm s Drives at exposure transport speed 33 mm s 34 Stop Causes the motor to stop running SUB SCAN NIP MOTOR 35 To Home Position Moves to the home position 36 To Strong Nip Position Operating from the home position brings to the strong nip position 37 Rotate 90 degrees Rotates 90 degrees from the present position 38 Rotate continuously Rotates continuously 39 Stop Stops oper...

Page 374: ...32 5mm s Drives at low transport speed 32 5mm s 53 High Speed 100mm s Drives at high transport speed 100mm s 54 Stop Causes the motor to stop running Test No Load name Description of operation BUZZER 55 Sound 1 second ON for a given time ON 1 second LED BACKLIGHT LCD backlight 56 Turn OFF 1 second OFF for a given time OFF 1 second Open Enter LED Open Enter LED 57 ON Turns on the LED 58 OFF Turns o...

Page 375: ...nit is needed 102 CH1 EXPOSURE TO EXIT CH1 Exposure Exit Motion No multiple sheets Supply heat processing and ejection unit are needed The densitometer does not read 110 CH2 SUPPLY MOTION CH2 Supply Motion No multiple sheets Supply justification and sub scan unit are needed 111 CH2 PICKUP MOTION CH2 Pickup Motion Multiple sheets allowed Supply unit is needed 112 CH2 EXPOSURE TO EXIT CH2 Exposure E...

Page 376: ...eodorant Filter Detection Sensor PS5 Sensor that detects the presence or absence of the deodorant filter 14 DENSITO ENT SENS Densitometer Entrance Sensor PS6 Transport sensor at the densitometer inlet 15 FRONT COVER SENS Front Cover Sensor PS7 Sensor that detects the opening or closing of the front cover 17 CH2 PICKUP HP SENS CH2 Pickup HP Sensor PS18 Pickup roller home position sensor 18 CH2 FILM...

Page 377: ...2 DIP switch on the MEC Board 83 DIP SW_3 DIP_SW3 DIP switch on the MEC Board 84 DIP SW_4 DIP_SW4 DIP switch on the MEC Board 85 DIP SW_5 DIP_SW5 DIP switch on the MEC Board 86 DIP SW_6 DIP_SW6 DIP switch on the MEC Board 87 DIP SW_7 DIP_SW7 DIP switch on the MEC Board 88 DIP SW_8 DIP_SW8 DIP switch on the MEC Board No Name Symbol Details 1 V1 MAIN SENS 1 V1 Main Sensor 1 TH1 Heat process temperat...

Page 378: ...2 DENSITOMETER VALUE Densitometer DENS_VS Densitometer readout value 13 IN_MACHINE TEMP SENS In Machine Temperature Sensor TH15 Heat process temperature sensor 14 V2 QC SENS V2 QC Sensor TH12 Heat process temperature sensor 15 V4 QC SENS V4 QC Sensor TH13 Heat process temperature sensor 16 V5 QC SENS V5 QC Sensor TH14 Heat process temperature sensor No Name Symbol Details ...

Page 379: ...o 16 2 Setting up Network Page 16 3 2 Refer to 16 3 How to Start the MainteTool Page 16 9 and start the MainteTool The MainteTool menu window appears 3 Click the IMAGER PRINT I O TEST button The window in which you can select device for conducting an I O test is displayed 4 Place a checkmark in the box of the device for conducting I O test under Select Target 5 Click the OK button The PRINT I O TE...

Page 380: ...ime of the polygon motor Setting range 0 99 4 LD Set the emitting state of the polygon motor ON Set emission of the polygon motor to ON OFF Set emission of the polygon motor to OFF 5 LD OUT Set the light intensity to be output 6 START button Starts operation of the polygon motor and laser diode as set RESULT 7 POLYGON Displays the operating state of the polygon motor 8 LD Displays the operating st...

Page 381: ...the following tools 1 Press and hold the operation switch for about 1 second 2 Turn the main power supply OFF Warning If you handle the display screen with the exterior cover removed from DRYPRO 832 the outside of the machine may be radiated with laser Direct exposure to laser beam could cause blindness Be sure to check that there is no one around and wear laser goggles before starting work Note T...

Page 382: ... and the upper right cover with reference to Removal Procedure in 3 3 3 Removing Installing Upper Right Cover Page 3 12 6 Connect the LAN cable 7 Turn the main power supply ON Notch Hole Tray Shutter Caution When replacing loading parts be sure to replace with the tray shutter attached If some of the film remains on the tray the film may be exposed Take sufficient care when handling the tray shutt...

Page 383: ...ng Closing Right Cover Page 3 5 10 Display the PRINT I O TEST window with reference to 16 10 IMAGER PRINT I O TEST Page 16 49 11 Set CONDITION to the following values Note An error that indicates the supply tray is open however continue to work Item Setting POLYGON OFF POLYGON TIME 10 LD ON LD OUT 16383 Warning Laser beam is emitted in the next operation Be sure to wear laser goggles Make sure the...

Page 384: ...ard in a lateral direction If the laser light spot is near the center of the scanning range go to step 18 If the laser light spot is not near the center of the scanning range or the laser light spot cannot be found go to step 14 14 Click the STOP button in the PRINT I O TEST window The laser diode turns off and the laser radiation disappears Note At this moment the polygon motor is not rotating So...

Page 385: ...n the roller in the sub scan unit and search for the laser light spot Search for the position where a red light spot is visible while moving the IR card in a lateral direction Note The light spot moves approximately 10 30 mm for the input value msec of 1 4 Warning Laser beam is emitted in the next operation Be sure to wear laser goggles Make sure there is no one around again Note Repeat the steps ...

Page 386: ...aser beam intensity is less than 35mW replace the exposure unit with reference to Chapter 8 Replacing Exposure Unit Page 8 1 20 Click the EXIT button The PRINT I O TEST window is closed Then you will return to the maintenance menu window 21 Press and hold the operation switch for about 1 second Caution When holding the probe of the optical power meter over the light spot slightly tilt the probe su...

Page 387: ...all the upper right cover connector cover film ejection tray LAN cover lower right cover and right cover with reference to Installation Procedure Page 3 15 in 3 3 3 Removing Installing Upper Right Cover This is the end of the process of verifying the laser data intensity ...

Page 388: ......

Page 389: ...hile using DRYPRO 832 17 4 17 1 6 Does not exit shutdown 17 5 17 1 7 Pickup malfunction trouble 17 6 17 1 8 Print Image Trouble 17 7 17 2 Error display and solutions 17 14 17 2 1 Operating panel display and solutions 17 14 17 2 2 Display and solutions for MainteTool 17 58 17 3 DRYPRO 832 Unit Replacement Procedure 17 62 17 3 1 Replacing Main Board 17 63 17 3 2 Replacing the Compact Flash CF 17 64 ...

Page 390: ...onductance with a tester Replace the power cable if a broken wire is found Power is not being supplied from the main power supply or UPS There is a fault on the main power supply side or UPS Check the output voltage of the main power supply or UPS with a tester If there is no voltage output from the main power supply or UPS request repairs from the facility owner STBY 5V is not being output Power ...

Page 391: ... error occurred Update the software version If this does not resolve the problem replace the compact flash CF Stops on the message Failed to startup shared memory process Stops on the message Failed to startup programs waiting for shared memory Stops on the message Failed to startup power management process Error occurred on the power supply driver or application startup error occurred due to OS d...

Page 392: ...and time Shutdown was executed even though an operation switch was not pressed Power supply malfunction from the UPS is recorded in the log UPS detected a power cut Check for the presence of a power cut from the power supply side Power supply stopped even though the operation switch was not pressed UPS battery malfunction UPS detected a power cut when the UPS battery charge was low Or the UPS batt...

Page 393: ...power supply of the server PC is ON Check the connection of the LAN cable Restart the DRYPRO 832 and the server PC Phenomenon Parts to check Cause Solution The operation switch was pressed and the status LED has gone out but the DRYPRO does not shut down Communication error between the main board and MEC board Main board fault or MEC board fault Main communication Assy connector disconnected or br...

Page 394: ...㫅㪻㩷㵰㪊㪅㪌㩷㪤㪸㫅㫌㪸㫃㫃㫐㩷㪩㪼㫃㪼㪸㫊㫀㫅㪾㩷㪫㫉㪸㫐㩷㪣㫆㪺㫂㩷㪣㪼㫍㪼㫉㵱㩷㫀㫅㩷㫋㪿㪼㩷㫉㪼㫇㪸㫀㫉㩷㫄㪸㫅㫌㪸㫃㪅㪩㪼㪽㪼㫉㩷㫋㫆㩷㵰㪊㪅㪈㩷㪩㪼㫄㫆㫍㫀㫅㪾㪆㪠㫅㫊㫋㪸㫃㫃㫀㫅㪾㩷㪪㫌㫇㫇㫃㫐㩷㪫㫉㪸㫐㵱㩷㫀㫅㩷㫋㪿㪼㩷㫉㪼㫇㪸㫀㫉㩷㫄㪸㫅㫌㪸㫃㪅㪩㪼㪽㪼㫉㩷㫋㫆㩷㵰㪊㪅㪈㩷㪩㪼㫄㫆㫍㫀㫅㪾㪆㪠㫅㫊㫋㪸㫃㫃㫀㫅㪾㩷㪪㫌㫇㫇㫃㫐㩷㪫㫉㪸㫐㵱㩷㫀㫅㩷㫋㪿㪼㩷㫉㪼㫇㪸㫀㫉㩷㫄㪸㫅㫌㪸㫃㪅㪧㫀㪺㫂㫌㫇㩷㫄㪸㫃㪽㫌㫅㪺㫋㫀㫆㫅㩷㫄㫀㪾㪿㫋㩷㪿㪸㫍㪼㩷㫆㪺㪺㫌㫉㫉㪼㪻㩷㪹㪼㪺㪸㫌㫊㪼㩷㫋㪿㪼㩷㪽㫀㫃㫄㩷㪺㫆㫌㫅㫋㪼㫉㩷㪸㫅㪻㩷㫋㪿㪼㩷㪸㪺㫋㫌㪸㫃㩷㫅㫌㫄㪹㪼㫉㩷㫆㪽㩷㪽㫀㫃㫄㫊㩷㪸㫉㪼㩷㪻㫀㪽㪽㪼㫉㪼㫅㫋㩷㪹㫐㩷㫊㫀㫏㩷㫆㫉㩷㫄㫆㫉㪼㩷㪽㫆㫉㩷㫊㫆㫄㪼㩷㫉㪼㪸㫊㫆㫅㩷㪸㫅㪻㩷㫅㫆㩷㪽㫀㫃㫄㩷㫀㫊㩷㫆㫅㩷㫋㪿㪼㩷㫊㫌㫇㫇㫃㫐㩷㫋㫉㪸㫐㪅㪩㪼㫄㫆㫍㪼㩷㫋㪿㪼㩷㫆㫌㫋...

Page 395: ...he film is the cause the horizontal density difference for films in the same pack can be suppressed by performing shading correction Cannot obtain density linearity density malfunction 1 No malfunction in the image density but differences occur in measured density values 2 Density fluctuation occurring within the field and density fluctuation is occurring while the film is transported in the machi...

Page 396: ... feed outlet guide position Replace feed unit Top edge insert unevenness 23mm from top Check with flat pattern Faulty position of exposure guide Replace feed unit 73mm pitch unevenness Check with flat pattern Dirt inside tensioner collar bearing Replace feed unit and Sub scan unit Replace feed unit Unevenness 34mm from bottom edge Check with flat pattern Faulty feed outlet guide position Replace f...

Page 397: ...horizontal line unevenness 45mm from bottom edge HPRO malfunction Replace HPRO unit Pale horizontal line unevenness 110mm from bottom edge HPRO malfunction Replace HPRO unit Low density unevenness at bottom edge section HPRO guide malfunction Replace HPRO unit Low density unevenness at side edge section 1 Uneven HPRO temperature 1 Developing temperature malfunction 2 Film deterioration 3 HPRO malf...

Page 398: ...ifying glass and divide by the intervals between unevenness Unevenness Phenomenon Solution Polygon pitch unevenness 0 157mm interval unevenness Correction Feed unevenness 0 5mm interval unevenness Replace feed unit moderation belt Replace feed unit propagation belt Replace feed unit drive motor pulley 11mm interval unevenness Two to three short horizontal lines 11mm space ...

Page 399: ...FLAT pattern approx 1 5D is output the occurrence of vertical black lines is unpredictable Phenomenon 1 Dust accumulation or scratch approx 0 5mm thin black line on the feed guide board Phenomenon 2 Distortion of optical parts fogging by scattered light Phenomenon 3 Lines on the film Check the feed unit guide board for foreign particles or scratches that shine with light Check whether the image po...

Page 400: ...in SERVICE INFO and adjust the setting values Example If the vertical dimension is 1 too large set the SIZE FINE TUNING V direction to 99 Image Main Scan OFFSET has deviated Setting value mismatch Refer to the PRODUCT SETUP window in SERVICE INFO and adjust the setting values in HD OFFSET Example If the setting value is increased by 1 the image shifts 0 01mm to the right when looking at the exposu...

Page 401: ...f only 2ch images slant replace the outlet light shield unit assembly 1ch If both 1ch and 2ch images slant replace the standard guide of the position regulation unit 3 Replace the separation prong section 4 Check the film size settings QC pattern does not printed Internal file malfunction Switch the power supply OFF ON If this does not resolve the problem update the software or replace the compact...

Page 402: ...ck voltage 6 Replace H DRV board 7 Replace heat process unit 8 Replace mechanical control board 9 Replace the wire bundle between the H DRVboard and mechanical control board 10 ReplacewirebundlebetweenmechanicalcontrolboardandHPROunit E 3003 Temperature error When the pre heating C1 30 second moving average temperature is compared to 100 C an error occurs when the temperature is 5 C lower when Rea...

Page 403: ... Check the connection between the H DRVboard and mechanical control board 4 Check connection between mechanical control board and HPRO unit 5 Check conductance of the power cable 6 Check voltage 7 Replace H DRV board 8 Replace heat process unit 9 Replace mechanical control board 10 Replace the wire bundle between the H DRVboard and mechanical control board 11 Replace wire bundle between mechanical...

Page 404: ...econds an error occurs 1 Check HPRO OFFSET and mechanical control offset 2 Check the connection between the H DRVboard and mechanical control board 3 Check connection between mechanical control board and HPRO unit 4 Check conductance of the power cable 5 Check voltage 6 Replace H DRV board 7 Replace heat process unit 8 Replace mechanical control board 9 Replace the wire bundle between the H DRVboa...

Page 405: ...ion between the H DRVboard and mechanical control board 3 Check connection between mechanical control board and HPRO unit 4 Check conductance of the power cable 5 Check voltage 6 Replace H DRV board 7 Replace heat process unit 8 Replace mechanical control board 9 Replace the wire bundle between the H DRVboard and mechanical control board 10 Replace wire bundle between mechanical control board and ...

Page 406: ...ol board and HPRO unit 4 Check conductance of the power cable 5 Check voltage 6 Replace H DRV board 7 Replace heat process unit 8 Replace mechanical control board 9 Replace the wire bundle between the H DRVboard and mechanical control board 10 Replace wire bundle between mechanical control board and HPRO unit E 3082 Temperature error When the slit R temperature 30 second moving average temperature...

Page 407: ...ol board and HPRO unit 4 Check conductance of the power cable 5 Check voltage 6 Replace H DRV board 7 Replace heat process unit 8 Replace mechanical control board 9 Replace the wire bundle between the H DRVboard and mechanical control board 10 Replace wire bundle between mechanical control board and HPRO unit E 30A2 Temperature error When the slow cool C2 30 second moving average temperature is co...

Page 408: ...oard and HPRO unit 4 Check conductance of the power cable 5 Check voltage 6 Replace H DRV board 7 Replace heat process unit 8 Replace mechanical control board 9 Replace the wire bundle between the H DRVboard and mechanical control board 10 Replace wire bundle between mechanical control board and HPRO unit Ｃ 30C2 Caution When the slow cool outlet 30 second moving average temperature is compared to ...

Page 409: ... connection between mechanical control board and supply cooling FAN 2 Replace the supply cooling FAN 3 Replace mechanical control board 4 Replace wire bundle between supply cooling FAN and mechanical control board E 3C0E HPRO Error Heat insulation unit FAN rotation error 1 Check heat insulation unit FAN connector 2 Replace heat insulation unit FAN 3 Replace mechanical control board 4 Replace wire ...

Page 410: ...e film Check the connection and operation of the elevating plate motor and mechanical control board Check the connection and operation of the FILM height detection sensor and mechanical control board Replace mechanical control board E 4128 The operation was not performed normally The elevation HP sensor did not switch OFF during the CH1 elevating plate raising operation Shake the tray and re inser...

Page 411: ...and mechanical control board Check the connection and operation of the elevating HP sensor and mechanical control board Replace mechanical control board E 4228 The operation was not performed normally The elevation HP sensor did not switch OFF during the CH2 elevating plate raising operation E 4243 Tray 2 settings are incorrect CH2 supply unit is set to be used even though it is not present Check ...

Page 412: ...echanical control board E 4611 Occurrence of film jam Film remains at densitometer inlet sensor E 4720 The operation was not performed normally The 2ch nip open close HP sensor did not open during the 2ch nip operation Check the connection and operation of the 2ch nip open close motor and mechanical control board Check the connection and operation of the 2ch nip open close HP sensor and mechanical...

Page 413: ... operations and reconnected the mechanical control connector CN16 Replace the HPRO motor F 4F00 Control error Operation unit response timeout error Due to the F error switch the power OFF ON F 8000 Application error Parameter error After replacing the control box restore the settings F 8001 Application error File does not exist F 8003 Application error MOT file is not stored in the heap address er...

Page 414: ... print version update file F 80A0 Application error Print driver device error F 80A1 Application error Print driver device open error F 80A2 Application error No pixel clock output Replace the main board F 8100 Application error Flash ROM delete error Replace the mechanical control board F 8101 Application error Flash ROM comparison error F 8102 Application error Memory error After replacing the c...

Page 415: ...control error Library OFF parameter F 8214 Print control error Library Processing command F 8215 Print control error Library Insufficient resources F 8216 Print control error Library OFF address E 8220 Print control error Command HW Diagnosis command E 8221 Print control error Command Exposure check command E 8222 Print control error Command Polygon setting command E 8223 Print control error Comma...

Page 416: ...ror E 8272 Print control error Print operation Surface detection error E 8273 Print control error Print operation Parity error C 8400 Caution Non target data to mechanical control main mechanical control After replacing the control box restore the settings C 8401 Caution Non target data to mechanical control main mechanical control C 8402 Caution Non target data to main mechanical control main C 8...

Page 417: ...eader section reception from PC failed Error occurred in Receive function 1 Check condition of network communication with PrintLink5 IN CS 2 2 Replace HUB network cables Replace HUB network cables C 8606 Caution Send to PC failed Error occurred in common Send function 1 Check condition of network communication with PrintLink5 IN CS 2 2 Replace HUB network cables Replace HUB network cables 3 After ...

Page 418: ... Application error Failed to write to image data file After replacing the control box restore the settings E 86A2 Application error Failed to automatically assign memory when receiving image data E 86A3 Application error Failed to write to image data file C 86A4 Caution Failed to receive image data Error occurred in Receive function 1 Check condition of network communication with PrintLink5 IN CS ...

Page 419: ...work cables 3 After replacing the control box restore the settings C 8807 Caution Send to main control failed Error occurred in common SendProcMsg function After replacing the control box restore the settings F 8808 Application error PC access wait failed Error occurred in WaitConnect function 1 Check condition of network communication with PrintLink5 IN CS 2 2 Replace HUB network cables Replace H...

Page 420: ...ror occurred in Send function C 88B2 Caution Send compressed logo file to PC failed Error occurred in Send function E 88B3 Application error Failed to open compressed logo file C 88B4 Caution Send compressed logo file to PC failed Error occurred in Send function E 88B5 Application error Failed to read compressed logo file E 88C0 Application error Failed to obtain backup ini file status C 88C1 Caut...

Page 421: ... error Failed to start network IF accept F 9017 Application error Failed to start network IF send F 9018 Application error Failed to start network IF recv F 9019 Application error Failed to start network IF Communication timeout F 9020 Application error Failed to start mechanical control IF fork F 9021 Application error Failed to start mechanical control IF exec F 9022 Application error Failed to ...

Page 422: ...n error Failed to start maintenance IF socket F 9043 Application error Failed to start maintenance IF bind F 9044 Application error Failed to start maintenance IF listen F 9045 Application error Failed to start maintenance IF select F 9046 Application error Failed to start maintenance IF accept F 9047 Application error Failed to start maintenance IF send F 9048 Application error Failed to start ma...

Page 423: ...ed to start remote IF recv F 9069 Application error Failed to start remote IF Communication timeout F 9070 Application error Time management thread pthread_create F 9071 Application error Message receive waiting thread pthread_create F 9072 Application error Imager management thread pthread_create D 9100 Setting file print conditions settings error fopen Output in log file only You can continue th...

Page 424: ...ile system settings Error fread D 9116 Setting file system settings Error fwrite D 9117 Setting file system settings Error Parameter fault D 9118 Setting file SCP setup error fopen D 9119 Setting file SCP setup error fread D 911A Setting file SCP setup error fwrite D 911B Setting file SCP setup error Parameter fault D 911C Setting file SCU setup error fopen D 911D Setting file SCU setup error frea...

Page 425: ...l settings Error fopen D 9131 Setting file mechanical control settings Error fread D 9132 Setting file mechanical control settings Error fwrite D 9133 Setting file mechanical control settings Error Parameter fault D 9134 Setting file HPRO setup error fopen D 9135 Setting file HPRO setup error fread D 9136 Setting file HPRO setup error fwrite D 9137 Setting file HPRO setup error Parameter fault D 9...

Page 426: ... fread D 9182 Setting file Densitometer settings Error fwrite D 9183 Setting file Densitometer settings Error Parameter fault D 9184 Setting file density correction data Error fopen D 9185 Setting file density correction data Error fread D 9186 Setting file density correction data Error fwrite D 9187 Setting file density correction data Error Parameter fault D 9188 Setting file LUT library CT MRI ...

Page 427: ...19E Setting file Film color tone calibration setup error fwrite D 919F Setting file Film color tone calibration setup error Parameter fault D 91A0 Setting file Image processing function debug information Error fopen D 91A1 Setting file Image processing function debug information Error fread D 91A2 Setting file Image processing function debug information Error fwrite D 91A3 Setting file Image proce...

Page 428: ...tting file Maintenance schedule elapsed error fwrite D 91D3 Setting file Maintenance schedule elapsed error Parameter fault D 91D4 Setting file Calibration data error fopen D 91D5 Setting file Calibration data error fread D 91D6 Setting file Calibration data error fwrite D 91D7 Setting file Calibration data error Parameter fault D 91D8 Setting file Density correction error fopen D 91D9 Setting fil...

Page 429: ...nse E 9205 Application error Print timeout error PRN Polygon status check request Polygon status check response E 9206 Application error Print timeout error PRN Print preparation response Expose process complete notification E 9207 Application error Print timeout error ALL Print request E 9210 Application error Print sequence error PRN exposure process complete notification does not arrive for MEC...

Page 430: ...FilmType C 9933 Caution ini file read error Tray Tray1Count C 9934 Caution ini file read error Tray Tray1SheetOfPackage C 9935 Caution ini file read error Tray Tray2Use C 9936 Caution ini file read error Tray Tray2FilmSize C 9937 Caution ini file read error Tray Tray2FilmType C 9938 Caution ini file read error Tray Tray2Count C 9939 Caution ini file read error Tray Tray2SheetOfPackage C 993A Cauti...

Page 431: ... 9973 Caution ini file read error Maintenance FilterElapsedDays C 9974 Caution ini file read error Maintenance FilterStandardSheets C 9975 Caution ini file read error Maintenance FilterPrintSheets C 9980 Caution ini file read error DensityCorrect PatcMain ScanensityCorrection C 9981 Caution ini file read error DensityCorrect PatchFF C 9982 Caution ini file read error DensityCorrect PatchGain C 998...

Page 432: ...rrect the problem either upgrade the software or replace the control box E 9A01 Application error Socket error bind E 9A02 Application error Socket error listen E 9A03 Application error Socket error connect C 9A04 Caution Socket error select E 9A05 Application error Socket error accept C 9A06 Caution Socket error send C 9A07 Caution Socket error recv E 9A08 Application error Socket error Server IP...

Page 433: ...UP ERROR Error occurred in update file obtain response E B20A ERROR RESET ERROR Error reset error F B20B START END TIMEOUT ERROR Startup complete timout D B400 FILEMNTPRO C ERROR Error at startup D B401 FILEMNTPRO C ERROR DCM exe startup error D B402 FILEMNTPRO C ERROR DCM Initial setup file error D B403 FILEMNTPRO C ERROR DCM exe fail completed D B410 FILEMNTPRO C ERROR Server PC internal communi...

Page 434: ...Print response MSG returned value is NG D B833 IMAGERMNG PROC ERROR Image data response MSG returned value is NG D B834 IMAGERMNG PROC ERROR Print end instruction MSG returned value is NG D B850 IMAGERMNG PROC ERROR Transportation process Image creation response MSG Timeout error D B851 IMAGERMNG PROC ERROR Transportation process Print response MSG Timeout error D B852 IMAGERMNG PROC ERROR Transpo...

Page 435: ...ck error C BA0A FILMBOX FILM ORIENT ERR FILM BOX film orientation error C BA0B FILMBOX FILM SIZE ERR FILM BOX film size error C BA0C FILMBOX PORTRAIT NOPRINT Cannot print with width specified from FILM BOX PORTRAIT C BA0D FILMBOX LANDSCAPE NOPRINT Cannot print with length specified from FILM BOX LANDSCAPE C BA0E FILMBOX STANDARD ERR FILM BOX Image Format information STANDARD error C BA0F FILMBOX R...

Page 436: ...at does not exist in d007 ini C BA1F REC DATA ERR There is a discrepancy in the ROW format C BA20 REC DATA ERR The ROW format does not exist in d007 ini C BA21 REC DATA ERR The SLIDE format does not exist in d007 ini C BA22 REC DATA ERR There is a discrepancy in the CUSTOM format C BA23 REC DATA ERR FILM BOX luminance conversion error C BA24 REC DATA ERR FILM BOX Border size error C BA25 REC DATA ...

Page 437: ...C BE09 LUT MAKE ERROR Print condition data obtain response LUT creation failed C BE0A REP STATUS ERROR LUT setup data obtain response failure occurred C BE0B REP CH ERROR LUT setup data obtain response Input device selection other than 1 4 C BE0C LUT MAKE ERROR LUT setup data obtain response User LUT definition file creation failure C BE0D REP STATUS ERROR LUT setup data obtain response LUT creati...

Page 438: ... Image adjust data obtain response failure occurred C BE1F REP STATUS ERROR Logo setup data obtain response failure occurred D C000 COMMPROC ERROR Error at startup D C010 COMMPROC ERROR Server PC internal communication error D C020 COMMPROC ERROR KI3 Main unit communication error D C030 COMMPROC ERROR File access error D C070 COMMPROC ERROR Destination IP Address Port No error D C080 COMMPROC ERRO...

Page 439: ... C219 PRINT COND SET RSP NG Print condition data setup response NG C C220 PRINT COND SET RSP TIMEOUT Print condition data setup response Timeout C C221 RESERVE Reservation C C222 BORDER GET RSP NG Custom border setup data obtain response NG C C223 BORDER GET RSP TIMEOUT Custom border setup data obtain response Timeout C C224 BORDER SET RSP NG Custom border setup data setup response NG C C225 BORDE...

Page 440: ...UT System setup data setup response Timeout C C244 RESERVE Reservation C C245 DATE GET RSP NG Time layout setup data obtain response NG C C246 DATE GET RSP TIMEOUT Time layout setup data obtain response Timeout C C247 DATE SET RSP NG Time layout setup data setup response NG C C248 DATE SET RSP TIMEOUT Time layout setup data setup response Timeout C C249 RESERVE Reservation C C250 DENSITY GET RSP N...

Page 441: ... C267 PRODUCT GET RSP TIMEOUT Product setup data obtain response Timeout C C268 PRODUCT SET RSP NG Product setup data setup response NG C C269 PRODUCT SET RSP TIMEOUT Product setup data setup response Timeout C C270 RESERVE Reservation C C271 MECH GET RSP NG MEC setup data obtain response NG C C272 MECH GET RSP TIMEOUT MEC setup data obtain response Timeout C C273 MECH SET RSP NG MEC setup data se...

Page 442: ...servation C C291 ERR LIST GET RSP NG Error history data obtain response NG C C292 ERR LIST GET RSP TIMEOUT Error history data obtain response Timeout C C293 RESERVE Reservation C C294 DATA INIT GET RSP NG Data initialize response NG C C295 DATA INIT GET RSP TIMEOUT Data initialize response Timeout C C296 RESERVE Reservation C C297 LOGIN MNT RSP NG Login maintenance shift response NG C C298 LOGIN M...

Page 443: ...EOUT Logo setup data setup response Timeout C C316 RESERVE Reservation C CE00 DCHK INIT ERROR Cannot secure shared memory 1 C CE01 DCHK INIT ERROR Cannot secure shared memory 2 C CE02 DCHK INIT ERROR Cannot secure shared memory 3 C CE10 DCHK CH NO ERR Channer number error Check the send contents Collect the log C CE11 DCHK FILM SESSION ERROR Film session error C CE12 DCHK FILM BOX ERROR Film box e...

Page 444: ...ILM BOX ERROR FILM BOX Image Format information ROW error C CE35 DCHK FILM BOX ERROR FILM BOX Image Format information SLIDE error C CE36 DCHK FILM BOX ERROR FILM BOX Image Format information CUSTOM error C CE37 DCHK FILM BOX ERROR FILM BOX magnification method error C CE38 DCHK FILM BOX ERROR FILM BOX interpolation function type error C CE40 DCHK STANDARD MAG Image magnification error 0 8 15 7 C ...

Page 445: ...ss than 64PIXELS C CE52 DCHK IMAGE SIZE OVER Total number of pixels exceeds 76608336 C CE53 DCHK FILM TYPE ERROR Film type is not supported C CE54 DCHK IMAGE BOX ERROR SMOOTH Exceeds 7 hour expansion image area C CE55 DCHK IMAGE BOX ERROR Exceeds expansion image area in MAG_NONE C CE60 DCHK FILM BOX ERROR FILM BOX trim error C CE61 DCHK FILM BOX ERROR FILM BOX contrast error C CE62 DCHK FILM BOX E...

Page 446: ...er logged in DRYPRO832 2 Login process failed other user already logged in to DRYPRO832 2 Try again after the logged in user logs out 14 Login Failure PLNK5 Login process failed failed on start request for PLNK5 maintenance UPGRADE to most current version 15 Login Failure DRYPR832 PC Login process failed failed on start request for DRYPRO832PC maintenance UPGRADE to most current version 16 Login F...

Page 447: ...failed DRYPRO832 1 Restart the PC and DRYPRO832 1 36 Setup restoration request failure DRYPRO832 2 Setup restoration request failed DRYPRO832 2 Restart the PC and DRYPRO832 2 37 Setup restoration file decompression failure DRYPRO832 2 Setup restoration file decompression failed DRYPRO832 2 Restart the PC and DRYPRO832 2 38 Log compression failure PLNK5 Log compression failed PLNK5 Restart the PC 3...

Page 448: ...t exist Restore file does not exist Specify the file name that is on the disc 62 Restore file name error The serialno is different Restore file type error different serial number Confirm if the serial number in the file name matches the serial number of the device 63 Restore file name error The extension is different zip Restore file type error different file extension zip Specify the file with a ...

Page 449: ...pplication exit message 80 Data will not be saved Data is not saved Confirm if specified folder is correct Restart the PC 81 Send data timeout error Send data timeout error cannot send within specific time Restart the PC 82 Send data retry error Send data error send failure except timeout error Restart the PC 83 Receive data timeout error Receive data timeout error cannot receive within specific t...

Page 450: ...eplacement procedure Error occurred at control BOX Replace the main board Refer to 17 3 1 Replacing Main Board Page 17 63 for the replacement procedure If this does not solve the problem proceed to the next step Replace the compact flash Refer to 17 3 2 Replacing the Compact Flash CF Page 17 64 for the replacement procedure If this does not solve the problem proceed to the next step Replace the DR...

Page 451: ...exit the DRYPRO 832 and switch the power source breaker OFF Remove the old main board Refer to 11 3 Replacing Main Board Page 11 7 to remove the old main board from the DRYPRO 832 unit Install the compact flash Refer to 11 4 Replacing Compact Flash Page 11 11 to remove the compact flash installed on the old main board and install it to the new main board Install a new main board Refer to 11 3 Repl...

Page 452: ... 161 or 192 168 20 179 used in the same network environment of the facility you need to release these IP addresses before the procedure Data for Film Count and or Maintenance Schedule may be lost if the procedure is not carried out correctly Loaded film needs to be discarded and newly loaded when the data is lost so take note of the Film Count and Maintenance Schedule before starting the procedure...

Page 453: ...n If the Lispl 832 is connected setup in the same way and make a note of the settings Exit the DRYPRO 832 unit Refer to 3 2 1 How to Exit in the operation manual to exit the DRYPRO 832 and switch the Power source breaker OFF Replace the compact flash Refer to 11 4 Replacing Compact Flash Page 11 11 to replace the compact flash Upgrading server PC Upgrade the server PC version to a later version th...

Page 454: ...rt a DRYPRO 832 connection error will be displayed Click the Yes button and close the dialog box When the server PC is Printlink5 IN 1 Refer to 16 4 Upgrade Information Page 16 12 and upgrade the software If the installation completes normally the server PC will automatically restart Note During the restart a DRYPRO 832 connection error will be displayed Click the Yes button and close the dialog b...

Page 455: ...IP address within the facility IP address 192 168 20 179 Subnet mask 255 255 255 0 1 Select Start Control Panel Network Connections from the WindowsXP desktop The network connections window opens 2 Right click on Local Area Connection and select Properties from the pull down menu Local Area Connection Properties dialog box is displayed 3 Select Internet Protocol TCP IP from This connection uses th...

Page 456: ...erver PC Printlink5 IN or CS2 and CS 3 When the server PC is CS 2 or CS 3 1 Startup the CS 2 or CS 3 After starting up WindowsXP a dialog box is displayed 2 Check that the factory IP address 192 168 20 161 is entered in the IP ADDRESS entry field and click the SERVICE button Enter Password dialog box is displayed 3 Enter 5678 in the Password entry field and click the OK button The main window of t...

Page 457: ... button 7 Check that a connection has been established with the imager 8 Close all of the windows and restart the server PC When the server PC is Printlink5 IN 1 Refer to step 1 to step 11 of 4 2 5 Printlink5 IN Imager Output Channel Settings in the installation manual and setup the imager output channel However in the Imager Output channel set window in step 5 enter 192 168 20 161 into the DRYPRO...

Page 458: ...ced Unit Page 17 79 and execute restore If the serial number on the label is same with there is a chance that there was a mistake in selection of the backup Select the backup file with same serial number as above If there is no backup file DRYPRO 832 needs to be replaced For details refer to 17 3 3 Replacing the DRYPRO 832 Page 17 82 Film Count Settings Set the film count If you do not have notes ...

Page 459: ...15 17 Product Setup Page 15 37 Set the image writing position Refer to 14 2 Checking and Adjusting Image Data Writing Position Page 14 13 re enter the product setup items according to the label attached to the exposure unit For PRODUCT SETUP refer to 15 17 Product Setup Page 15 37 Setting SIZE FINE TUNING H SIZE FINE TUNING V SIZE FINE TUNING Requested Size Set each value for SIZE FINE TUNING If y...

Page 460: ...facility you will need to take it for correction When aligning with a densitometer in the facility use the facility densitometer internally Set the logo Refer to 5 9 Logo Setup in the installation manual to set the logo to be output on a film Backup the setup Refer to Chapter 6 Backing up Setup in the installation manual to backup the setup data using the MainteTool Creating duplicate data Refer t...

Page 461: ...ore starting the procedure For details refer to 15 9 Film Setup Page 15 20 15 14 Maintenance Schedule Page 15 31 and 15 9 Film Setup Page 15 20 No Requirements No Requirements 1 Replacement compact flash V1 02 or later 2 Upgrading file V1 02 or later 3 Backup file DRYPRO 832 4 DRYPRO 832 Operation Manual 5 DRYPRO 832 Installation Manual 6 DRYPRO 832 Repair Manual START Exit the DRYPRO 832 unit Ref...

Page 462: ...nter button may cause MEC to start initialization In that case above message is displayed after completion Following message is displayed 3 minutes after above message is displayed Turn OFF the power If this message is displayed press the operation switch and redo from previous Start the DRYPRO 832 Exit the application CS 2 and CS 3 only Refer to 7 4 How to Exit CS 2 and CS 3 in the installation m...

Page 463: ...tion uses the following items and click the Properties button Internet Protocol TCP IP Properties dialog box is displayed 4 Set the Use the following IP address radio button to ON and enter the factory setting IP address and subnet mask 5 Click the OK button and then the Close button ...

Page 464: ...indow of the DRYPRO 832 Utility Tool is displayed License registration is required for the oversea version Note Upgrade of the DRYPRO 832 may start when the DRYPRO 832 Utility Tool is displayed Once the upgrade has started the disconnected status may continue for more than 2 minutes 5 Refer to step 1 to 10 in 4 2 6 Changing the Facility Network Settings in the installation manual and change the fa...

Page 465: ...ted the disconnected status may continue for more than 2 minutes 4 Refer to 4 2 6 Change to Local Facility Network Settings in the installation manual and set the network Restore the setup Refer to 16 6 Restoring Settings Page 16 26 to restore the setup Server PC will restart automatically when the restore completes without any problem Connection error message is displayed when the server PC is CS...

Page 466: ... backup Select the backup file with same serial number as above If there is no backup file DRYPRO 832 needs to be replaced For details refer to 17 3 3 Replacing the DRYPRO 832 Page 17 82 Exit the application Only for CS 2 and CS 3 Refer to 7 4 How to Exit CS 2 and CS 3 in the installation manual to exit CS 2 or CS 3 Checking the image quality Refer to 5 4 Checking Image Quality 5 5 Checking Densit...

Page 467: ... manual and check whether the DRYPRO 832 starts normally Note However if the MEC upgrade is performed at startup the startup time may take a few minutes longer than normal Initializing network settings Return the Printlink5 IN network settings to the factory settings This item does not need to be set if DRYPRO 832 is used with default network setting IP Address 192 168 20 161 Caution Check that th...

Page 468: ...and enter the factory setting IP address and subnet mask 5 Click the OK button and then the Close button Setting up Network Refer to Setting Up Network in 17 3 2 Replacing the Compact Flash CF Page 17 64 and setup the network Set the serial number 1 Check the serial number in the label on DRYPRO 832 2 Refer to 15 17 Product Setup Page 15 37 and set the Serial Number of DRYPRO 832 Restore the setup...

Page 469: ... do not have notes on the maintenance schedule elapsed time printed sheets 1 Calculate an appropriate value for the elapsed time and printed sheets from the installation date first scheduled maintenance date and daily film output status for the facility refer to 15 14 Maintenance Schedule Page 15 31 and set the values If you have notes on the maintenance schedule elapsed time printed sheets 1 Refe...

Page 470: ... Page 15 25 Caution Do not use the compact flash from the malfunctioning DRYPRO 832 in the new DRYPRO 832 main unit No Requirements No Requirements 1 Replacement DRYPRO 832 V1 01 or later 2 Upgrading file V1 01 or later 3 Backup file DRYPRO 832 4 DRYPRO 832 Operation Manual 5 DRYPRO 832 Installation Manual 6 DRYPRO 832 Repair Manual START Unpacking and Installation Refer to Chapter 3 Unpacking and...

Page 471: ... and CS 3 When the server PC is CS 2 or CS 3 1 Before upgrading the software click the Help tab on the Prinlink5 Maintenance Main Window and check the current version 2 Double click the file below and exit Printlink5 C programFiles KonicaMinolta Plnk5 Bin PL5End bat 3 Refer to 7 10 Uninstalling Printlink5 IN Built IN in the installation manual to uninstall the Printlink5 IN installed on the server...

Page 472: ...played Click the Yes button and close the dialog box When the server PC is Printlink5 IN 1 Refer to 16 4 Upgrade Information Page 16 12 and upgrade the software If the installation completes normally the server PC will automatically restart Start the DRYPRO 832 Refer to 3 1 1 How to Start in the operation manual to check whether the DRYPRO 832 starts normally Note If the MEC upgrade is performed a...

Page 473: ...ubnet mask 255 255 255 0 1 Select Start Control Panel Network Connections from the WindowsXP desktop The network connections window opens 2 Right click on Local Area Connection and select Properties from the pull down menu Local Area Connection Properties dialog box is displayed 3 Select Internet Protocol TCP IP from This connection uses the following items and click the Properties button The Inte...

Page 474: ...arting up WindowsXP a dialog box is displayed 2 Check that the factor IP address 192 168 20 161 is entered in the IP ADDRESS entry field and click the SERVICE button Enter Password dialog box is displayed 3 Enter 5678 in the Password entry field and click the OK button The main window of the DRYPRO 832 Utility Tool is displayed License registration is required for the oversea version 4 Refer to st...

Page 475: ...n the Imager Output channel set window in step 5 enter 192 168 20 161 into the DRYPRO 832 IP Address entry field The server PC is restarted Exit the application Only for CS 2 and CS 3 Refer to 7 4 Closing CS 2 or CS 3 in the installation manual to exit CS 2 or CS 3 Restore the setup Refer to 16 6 Restoring Settings Page 16 26 to restore the setup Server PC will restart automatically when the resto...

Page 476: ...t the serial number of the DRYPRO 832 unit If you restore the DRYPRO 832 main unit settings the DRYPRO 832 serial number will be re written with the old number Therefore refer to 15 17 Product Setup Page 15 37 and set the serial number of the newly installed DRYPRO 832 main unit Data Initialize Refer to 15 21 Data Initialize Page 15 54 and reset the film count and maintenance schedule Checking the...

Page 477: ...7 Troubleshooting 17 89 Creating duplicate data Refer to 15 17 Product Setup Page 15 37 and note the following numerical values SERIAL NO SIZE FINE TUNING H SIZE FINE TUNING V SIZE FINE TUNING Requested size END ...

Page 478: ...displayed 3 minutes after above message is displayed Turn OFF the power When above message is displayed turn the power OFF of the DRYPRO 832 by pressing the operation switch then turn OFF the power breaker directly and then return the original compact flash When it has already started After above message is completed turn the power OFF of the DRYPRO 832 by pressing the operation switch then turn O...

Page 479: ...osing CS 2 or CS 3 in the installation manual to exit CS 2 or CS 3 Initializing network settings Return the Printlink5 IN network settings to the factory settings Caution Check that the following address is not the same as another IP address within the facility IP address 192 168 20 179 Subnet mask 255 255 255 0 1 Select Start Control Panel Network Connections from the WindowsXP desktop The networ...

Page 480: ...rocedure differs depending on the server PC Printlink5 IN or CS 2 and CS 3 When the server PC is CS 2 or CS 3 1 Startup the CS 2 or CS 3 After starting up WindowsXP a dialog box is displayed 2 Enter the factory IP address 192 168 20 161 in the IP ADDRESS entry field and click the RENEW button 3 Check that a connection has been established with the imager 4 Close all of the windows and restart the ...

Page 481: ...ual and open the Imager Output channel set window 2 Enter 192 168 20 161 into the DRYPRO 832 IP Address entry field and click the OK button The Input Channel Settings window is displayed 3 Click the OK button It will return to Printlink5 Maintenance window 4 Click the Exit button The confirmation window is displayed 5 Click the OK button Printlink5 IN application is restarted ...

Page 482: ...on of DRYPRO 832 main unit Install DRYPRO 832 with reference to the installation manual Caution 4 2 4 Setting Printlink5 IN Input Channels and 4 2 5 Setting the Printlink5 IN Imager Output Channel in the installation manual is not necessary END ...

Page 483: ... 832 If you accidentally restore the DRYPRO 832 unit refer to If You Accidentally Restored the DRYPRO 832 Main Unit Page 17 105 and recover the previous status Do not connect the DRYPRO 832 and Printlink5 IN until the Printlink5 IN upgrade has been completed If you have connected the DRYPRO 832 and Printlink5 IN before upgrading the software check that the DRYPRO 832 starts normally refer to the p...

Page 484: ...sion than V1 01R00 Restore the setup Only when the server PC is Printlink5 IN Refer to 16 6 Restoring Settings Page 16 26 to restore the setup Caution Perform the restore for the Printlink5 IN Do not restore DRYPRO 832 If you have restored DRYPRO 832 it will be set to setting from the previous backup Change the setting to the one with the changes made after previous backup Restart the server PC Re...

Page 485: ...efer to step 3 to step 10 in 4 2 6 Changing the Facility Network Settings in the installation manual and set the Prinlink5 IN network settings 2 Double click the Ch line assigned to DRYPRO 832 from Imager in the Printlink5 IN Maintenance main window The Imager Output channel set window appears 3 Check that DRYPRO832 is selected in Connect Imager in Common Output enter the IP address into the DRYPR...

Page 486: ...ver PC Restart the server PC Printlink5 IN CS 2 or CS 3 Backup the setup Refer to Chapter 6 Backing up Setup in the installation manual to backup the setup data using the MainteTool Check the status Check if the server PC has started successfully END ...

Page 487: ... from the previous backup Change the setting to the one with the changes made after previous backup Do not connect the DRYPRO 832 and Printlink5 IN until the Printlink5 IN upgrade has been completed If you have connected the DRYPRO 832 and Printlink5 IN before upgrading the software check that the DRYPRO 832 starts normally If there is a processing documentation for the current version refer to th...

Page 488: ... Click the Yes button and close the dialog box Exit the application Refer to 7 4 Closing CS 2 or CS 3 in the installation manual to exit CS 2 or CS 3 Install the Printlink Build IN Refer to 7 5 Installing Printlink5 IN Build IN to install V1 02R00 or later Printlink Build IN Select Built IN in the Mode select window at installation If the installation completes normally the server PC will automati...

Page 489: ...ty Tool is displayed License registration is required for the oversea version Note Upgrade of the DRYPRO 832 may start when the DRYPRO 832 Utility Tool is displayed Once the upgrade has started the disconnected status may continue for more than 2 minutes 5 Refer to step 1 to 10 in 4 2 6 Changing the Facility Network Settings in the installation manual and change the facility network settings 6 Cli...

Page 490: ...oubleshooting 17 102 Backup the setup Refer to Chapter 6 Backing up Setup in the installation manual to backup the setup data using the MainteTool Check the status Check if the server PC has started successfully END ...

Page 491: ...Upgrade of Server PC INITIALIZING Refer to operation manual for messages displayed on the operation panel Upgrading server PC Refer to 16 4 Upgrade Information Page 16 12 and upgrade the Printlink5 software to a newer version than V1 02R00 using the MainteTool If the upgrade of the server PC completes normally the server PC will automatically restart Restore the setup Refer to 16 6 Restoring Setti...

Page 492: ...e facility Go to next procedure Backup the setup Note If the restore of the Printlink5 IN was not possible perform 4 2 4 Setting Printlink5 IN Input Channels 4 2 5 Setting the Printlink5 IN Imager Output Channel and 4 2 6 Changing the Facility Network Settings in the installation manual Backup the setup Refer to Chapter 6 Backing up Setup in the installation manual to backup the setup data using t...

Page 493: ...ray and re load the film If you have notes on the number of films left in the tray 1 Refer to 15 9 Film Setup Page 15 20 enter the film count from your notes Caution If the actual film count and set film count differ a pickup malfunction will occur when the film tray is empty If the Lispl 832 is connected set the Lispl 832 in the same way Setting the Maintenance Schedule ELAPSED TIME PRINTED SHEET...

Page 494: ...V1 02 or later For information about the software version of the DRYPRO 832 refer to 15 11 System Setup Page 15 25 No Requirements No Requirements 1 Replacement MEC board V1 01 or later 2 Upgrading file V1 01 or later 3 Backup file DRYPRO 832 4 DRYPRO 832 Operation Manual 5 DRYPRO 832 Installation Manual 6 DRYPRO 832 Repair Manual START Start the server PC Start the server PC Printlink5 IN CS 2 or...

Page 495: ... and check whether the DRYPRO 832 starts normally Note If the MEC upgrade is performed at startup the startup time may take a few minutes longer than normal If the time between pressing the operation switch and the DRYPRO 832 exiting is less than 3 minutes the operation is complete If it takes more than 3 minutes proceed to the following step Set the number of films Set the film count If you do no...

Page 496: ...on manual and check whether the DRYPRO 832 starts normally Note If the MEC upgrade is performed at startup the startup time may take a few minutes longer than normal Selecting replaced unit Following message is displayed in the operation panel of DRYPRO 832 when the DRYPRO 832 is started then press the Reset Cancel button Which was changed CF enter MEC reset Caution If the Open Enter button is pre...

Page 497: ...ng in the installation manual discard the remaining film from the supply tray and re load the film If you have notes on the number of films left in the tray 1 Refer to 15 9 Film Setup Page 15 20 enter the film count from your notes Caution 15 9 Film Setup Page 15 20 is explaining the procedure to start the DRYPRO 832 Utility Tool from Printlink5 IN When the server PC is CS 2 or CS 3 refer to this ...

Page 498: ......

Page 499: ...3 Sub Scan Unit Justification Unit 18 10 18 2 4 Exposure Unit 18 11 18 2 5 Heat Process Unit 18 12 18 2 6 Ejection Unit 18 13 18 2 7 Main Unit 18 13 18 3 Board Diagram 18 14 18 3 1 Main Board 18 14 18 3 2 Main ScanRV EEP Board Diagram 18 15 18 3 3 LCD Unit Board Diagram 18 16 18 3 4 Operation SW Board Diagram 18 16 18 3 5 STATUS LED Board Diagram 18 17 18 3 6 Multiple Power Supply 18 17 18 3 7 Noi...

Page 500: ...lacement of the electronic components of the supply unit No Name Drawing No Replacement Procedures 1 Pickup HP sensor PS11 Page 4 20 2 Film height detection sensor PS12 Page 4 8 3 Barrier bag detection sensor PS13 Page 4 6 4 Elevating plate HP sensor PS15 Page 5 6 5 Tray detection sensor PS16 Page 5 15 ...

Page 501: ...18 Technical Information 18 3 18 1 2 Lispl 832 Optional Displays the placement of the electronic components of the Lispl 832 optional No Name Drawing No Replacement Procedures 1 Pickup HP sensor PS18 Page 4 20 ...

Page 502: ...4 Supply outlet sensor PS21 Page 6 18 5 Tray detection sensor PS22 Page 5 15 6 Elevating plate HP sensor PS24 Page 5 6 7 Elevating transport nip opening closing HP sensor PS25 Page 6 15 No Name Drawing No Replacement Procedures 1 Position regulation inlet sensor PS1 Page 7 15 2 V Sync sensor PS2 Page 7 40 3 Sub Scan inlet sensor PS4 Page 7 34 4 Sub Scan Nip HP sensor PS3 Page 7 38 5 Right cover de...

Page 503: ...Displays the placement of the electronic components of the heat process unit No Name Drawing No Replacement Procedures 1 Heat process temperature sensor TH1 TH14 Page 9 8 2 Deodorant filter detection sensor PS5 Page 9 16 3 Internal temperature sensor TH15 Page 9 22 ...

Page 504: ...lectronic components in the ejection unit 18 1 6 Main Unit Displays the placement of the electronic components in the main unit No Name Drawing No Replacement Procedures 1 Densitometer Entrance sensor PS6 Page 10 3 No Name Drawing No Replacement Procedures 1 Front cover sensor PS7 Page 11 3 ...

Page 505: ...7 18 1 7 Exterior of Main Unit Displays the placement of the electronic components of the exterior of main unit No Name Drawing No Replacement Procedures 1 LCD board Page 12 6 2 Status lamp Page 12 8 3 Operation switch board SW Page 12 11 ...

Page 506: ...2 1 Supply Unit Displays the placement of the mechanical components of the supply unit No Name Drawing No Replacement Procedures 1 Pickup transport motor PM1 Page 4 15 2 Supply elevating motor M1 Page 5 3 3 Tray lock solenoid SOL1 Page 5 10 4 Pickup HP sensor M2 Page 4 18 ...

Page 507: ...plays the placement of the mechanical components of the Lispl 832 optional No Name Drawing No Replacement Procedures 1 Pickup transport motor PM5 Page 4 15 2 Supply elevating motor M5 Page 5 3 3 Tray lock solenoid SOL2 Page 5 10 4 Pickup HP sensor M6 Page 4 18 ...

Page 508: ...n unit and the justification unit 5 Elevating transport motor PM6 Page 6 5 6 Elevating transport nip opening closing motor M8 Page 6 13 No Name Drawing No Replacement Procedures 1 Position regulation transport motor PM2 Page 7 19 2 Sub Scan transport motor PM3 Page 7 27 3 Sub Scan nip motor M3 Page 7 30 No Name Drawing No Replacement Procedures ...

Page 509: ... Information 18 11 18 2 4 Exposure Unit Displays the placement of the mechanical components in the Main Scan unit No Name Drawing No Replacement Procedures 1 Polygon motor M7 Page 8 3 2 Temperature control heater Page 8 3 ...

Page 510: ...ts of the heat process unit No Name Drawing No Replacement Procedures 1 Heater H1 H11 Page 9 8 2 Supply cooling fan FM1 Page 9 9 3 Heat process motor M4 Page 9 12 4 Heat process cooling fan 1 FM2 Page 9 14 5 Heat process cooling fan 2 FM3 Page 9 14 6 Insulation unit fan FM5 Page 9 18 7 Deodorant fan FM6 Page 9 20 ...

Page 511: ... unit 18 2 7 Main Unit Shows the placement of the mechanical components in the main unit No Name Drawing No Replacement Procedures 1 Densitometer Page 10 3 2 Ejection motor PM4 Page 10 3 No Name Drawing No Replacement Procedures 1 Power supply internal external cooling fan FM7 Page 11 17 2 Control cooling fan FM4 Page 11 25 ...

Page 512: ...the batteries always follow local government regulations Also take the following precautions concerning batteries that are removed 1 Do not recharge disassemble deform heat solder or bring into contact with flame 2 When replacing or reusing be careful not to install the batteries backwards 3 Store batteries out of the reach of young children and immediately obtain medical assistance if swallowed 4...

Page 513: ... Board Diagram connector Application connector Application CN1 AC input CN2 V1 heater AC output CN3 V2 heater AC output CN4 V3 heater AC output CN5 V4 main heater AC output CN6 Heater control input from MEC CN7 V4 sub heater AC output CN5 CN4 CN7 CN1 CN3 CN2 CN6 ...

Page 514: ...Diagram connector Application CN1 Power source input connector Switch Application Switch Application SW1 Calibration switch SW2 Test Print switch SW3 Open Enter switch SW4 Reset Cancel switch connector Application CN1 Power source input connector Switch Application SW1 Power Supply Switch CN1 SW ...

Page 515: ...t Printing possible calibration filter exchange periodic inspection sleep Flashing Temperature high currently printing maintenance Web PC connector Application connector Application CN1 AC input connector AC100V AC240V input CN5 Power source output connector for MEC CN6 Power source remote input connector CN7 Exposure unit power source output connector CN8 Main power source output connector CN9 Po...

Page 516: ...2 AC input tab N side AC100V AC240V input TP3 Heater AC output tab L side AC100V AC240V input TP4 Multiple power supply AC output tab L side AC100V AC240V input TP5 FG tab TP6 Heater AC output tab N side AC100V AC240V input TP7 Multiple power supply AC output tab N side AC100V AC240V input Caution When replacing the board always turn OFF the power supply breaker and remove the power supply plug If...

Page 517: ...AG unused CN11 Densitometer I F CN12 CPLD JTAG unused CN13 OPERATION SW Input CN14 Supply CH2 input CN15 Heater control output CN16 Heat process and ejection control output CN17 Reserve sensor input unused CN22 Internal temperature sensor input CN23 Supply CH1 Sub Scan input CN24 Fan control I F CN25 Heat process temperature sensor input CN26 Supply cooling fan control I F CN27 Communication with ...

Page 518: ...iguration switch SW5 RUN FPGA configuration switch SW6 RUN FPGA configuration switch SW7 RUN FPGA configuration switch Caution Do not change the SW settings The device may be damaged When replacing the board always turn OFF the power source breaker and remove the power source plug If the work is performed while the power plug is connected there is a possibility of electric shock ...

Page 519: ...ical measurement construction is MONOCHROME2 6 Maximum density 3d 3 characters Received 2010 0130 maximum density 7 Minimum density 3d 3 characters Received 2010 0120 minimum density 8 Total number of films 6d 6 characters Number of films output from the server PC count up from print end command 9 Version 11 11s 11 characters Version of server PC installed in Drypro 832 10 SERIAL NO 5 5s 5 charact...

Page 520: ... are automatically shifted to the left and printed Items are delimited by 1 character space 18 Magnification 0 000 Xx xxx 6 characters 0 000 when unspecified X1 000 when image is printed at specified size Prints the magnification when the minimizing process was performed e g X0 988 No Item Format Max number of characters Remarks ...

Page 521: ...18 23 18 5 Block Diagram ...

Page 522: ...18 24 18 6 Writing Diagram Overall Writing Diagram Writing diagram is divided into 4 areas Detail of each area is shown hereafter For detail please refer to each area detail diagram ...

Page 523: ...Supply Outlet Sen Film Height Detection Sen V SYNC Sen A Column 1 179228 5 White B Column 3 179228 5 Blue Holder 3 179472 0 Pre heating Main 1 Signal Assembly Pre heating Main 2 Heating Sub F Heating Sub R Heating Main 1 Heating Main 2 Slit Sub F Slit Main Slit Sub R Slow Cooling Main 1 Slow Cooling Main 2 Pre heating Main 1 Pre heating Main 2 Heating Sub F HPRO Thermistor Relay Assembly 1 2 Heati...

Page 524: ...ub Heater R V4 Sub Heater F Land A Land B Land C Heat Process Unit V1 Main 1_L V2 Sub F_L V2 Sub F_N V2 Sub R_L V2 Sub R_N V2 Main 1_L V2 Main 1_N V2 Main 2_L V2 Main 2_N V3 Sub F_L V3 Sub F_N V3 Main_L V3 Main_N V3 Sub R_L V3 Sub R_N Densitometer Ent Sen Densitometer Assy V4 Main 1_L V4 Main 1_N V4 Main 2_L V4 Main 2_N V4 Sub_L V4 Sub_N V1 Main 1_N V1 Main 2_L V1 Main 2_N V1 Sub F_L V1 Sub F_N V1...

Page 525: ...ickup Assy 2 2 CH1 Supply Sub Scan Relay Assy 2 2 Land A Land B Land C or Fan Motor or Fan Motor or HPRO EEP Relay Assy HPRO Thermistor Relay Assembly 2 2 A Column 1 179228 1 White B Column 3 179228 1 Blue Holder A Column 1 353908 6 White B Column 7 353908 6 Blue Holder 3 353294 2 A Column 1 179228 3 White B Column 3 179228 3 Blue Holder 2 179472 6 A Column 1 179228 2 White B Column 3 179228 2 Blu...

Page 526: ...xposure Unit Sub Scan Unit Justification Unit 2 2 Supply Unit CH2 Optional 2 2 Supply Pickup Motor Pickup HP Motor Supply Tray Lock Solenoid Supply Elev Motor Position Trans Motor Sub Scan Nip Motor Sub Scan Motor Supply Pickup Motor Pickup HP Motor Supply Tray Lock Solenoid Supply Elev Motor Trans Motor Nip Opening Closing Motor Power Supply Unit Control Unit Exposure Power Relay Assembly 1 Expos...

Page 527: ...18 29 18 7 Printing Operation Load Timing Chart Standard 1 ch ...

Page 528: ...el Image Processing Printing Operation Omitted because this is the same as standard 1 channel Supply Instructions Printing Operation Supply Completed Notification Exposure Instructions Exposure Completed Notification Turn on position restriction sensor or start deceleration at 920 ms high speed process Both Nip Position Outlet Nip Position t2 165 Operation Time t4 85 Operation Time 14 17 inch film...

Page 529: ......

Page 530: ...1 Junyao International Plaza No 789 ZhaojiabangRoad Shanghai China Postcode 200032 TEL 021 6422 2626 Konica Minolta Medical Imaging U S A Inc 411 Newark Pompton Turnpike Wayne NJ 07470 U S A TEL 973 633 1500 EU Authorized Representative Konica Minolta Medical Graphic Imaging Europe B V Frankfurtstraat 40 1175 RH Lijnden The Netherlands TEL 31 20659 0260 071011YM 0921YG220D ...

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