Section 06 ELECTRICAL SYSTEM
Subsection 04 (LIGHTS, GAUGE AND ACCESSORIES)
Isolate the circuit by disconnecting its connectors.
Let’s suppose that the circuit to be checked is
composed of a RED and a BLACK wire. Using an
ohmmeter, measure the resistance between the
RED and the BLACK wire. The resistance should
be infinite (OL). Otherwise, a short circuit exists
between the two wires which must be identified
and corrected.
Electrical Connectors
Pay particular attention to ensure that pins are not
bent or pushed out of their connectors.
Ensure all wire terminals are properly crimped on
wires, and connector housings are properly fas-
tened.
When replacing an electric or electronic com-
ponent(s), always check electrical connections.
Make sure they are tight, make good contact,
and are corrosion-free. Dirty, loose or corroded
contacts are poor conductors and are often the
source of the problem.
Check for signs of moisture, corrosion or dullness.
Clean pins properly and coat them with a silicon-
based dielectric grease or other appropriate lu-
bricant (except if otherwise specified) when re-
assembling them.
PROCEDURES
FUSES
If a fuse is burnt, replace it with another fuse of
the same rating.
CAUTION: Do not use a higher rated fuse than
recommended. Use of a higher rated fuse can
lead to severe component or circuit damage,
an overheat condition, and possibly an electri-
cal fire.
Fuses are located in the front service compart-
ment and at the rear of the vehicle near the bat-
tery. The rear fuse holder is attached to the back
of the voltage regulator/rectifier unit.
Front Fuse Box (PF1)
The front fuse box contains the various system
fuses, relays, and a fuse puller.
An assortment of spare fuses is stored in the fuse
box cover.
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FRONT FUSE BOX (PF1)
1. (F1) Engine control module (ECM)
2. (F2) Cooling fan
3. (F3) Fuel injector/ignition coil
4. (F4) Relays/speedo
5. (F5) Fuel pump
6. (F6) Accessories
NOTE:
A shorted D5 or D6 diode will cause fuse
F6 to burn. Refer to
D5 AND D6 DIODES (Winch
Relay)
further in this section.
CE Models
The CE modes have an additional fuse and two
diodes in the front fuse box. All other fuses and
relays are the same.
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FUSE BOX (2008 CE MODELS)
1. Diode D2
2. Diode D3
3. Control Euro fuse (7.5 A)
NOTE:
The 2009 CE fuse box is similar, however,
diodes D2 and D3 have been removed from the
fuse box and are now integrated into the wiring
harness. See
TURN SIGNAL LIGHTS
further in
this section.
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