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Section 03 ENGINE
Subsection 11 (GEARBOX/OUTPUT SHAFT)
Use the measured thickness to choose the re-
quired thrust washer as per the following table.
MEASURED
THICKNESS
THRUST WASHER
THICKNESS
0.79 to 0.88 mm
(.0311 to .0346 in)
0.70 mm (.0276 in)
0.89 to 0.98 mm
(.0350 to .0386 in)
0.80 mm (.0315 in)
0.99 to 1.08 mm
(.0390 to .0425 in)
0.90 mm (.0354 in)
1.09 to 1.18 mm
(.0429 to .0465 in)
1.00 mm (.0394 in)
1.19 to 1.28 mm
(.0469 to .0504 in)
1.10 mm (.0433 in)
1.29 to 1.38 mm
(.0508 to .0543 in)
1.20 mm (.0472 in)
1.39 to 1.48 mm
(.0547 to .0583 in)
1.30 mm (.0512 in)
1.49 to 1.58 mm
(.0587 to .0622 in)
1.40 mm (.0557 in)
NOTE:
Output shaft axial clearance of 0.09 to
0.18 mm (.0035 to .0071 in) is included in the
above table.
Install output shaft and output shaft bearing cover.
Install
magneto
cover.
Refer
to
MAGNE-
TO/STARTER
section in this manual for proce-
dure.
GEARBOX
Gearbox Disassembly
Remove engine from vehicle (refer to
ENGINE RE-
MOVAL/INSTALLATION
section).
NOTE:
During gearbox disassembly, inspect the
condition of each part closely.
Remove magneto cover and rotor.
Remove output shaft.
Measure the axial clearance of bevel gear with a
feeler gauge.
NOTE:
Bevel gear axial clearance should be mea-
sured before crankcase separation.
BEVEL GEAR AXIAL CLEARANCE
NEW
0.02 to 0.11 mm
(.0008 to .0043 in)
SERVICE LIMIT
0.15 mm (.006 in)
R400trans11A
MEASURE AXIAL CLEARANCE OF BEVEL GEAR
Separate
crankcase,
refer
to
CRANKCASE/
CRANKSHAFT
.
Remove balancer shaft, parking lever and shift
shaft.
2
R400trans15A
1
1. Parking lever
2. Shift shaft
Remove shift fork shaft.
162
vmr2008-130
Содержание Outlander 400 EFI 2008
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