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Section 03 ENGINE
Subsection 09 (CYLINDER HEAD/CYLINDER)
INSPECTION
LEAK TEST
Before performing the cylinder leak test, verify the
following:
– Clamp(s) tightness
– Radiator and hoses.
NOTE:
For best accuracy, the leak test should be
done with the engine at normal operating temper-
ature.
WARNING
Be careful not to burn yourself on hot engine
parts.
Preparation
Disconnect battery.
WARNING
Always respect this order for disassembly;
disconnect BLACK (-) cable first.
Remove radiator cap.
WARNING
To prevent burning yourself, only remove the
radiator cap by wearing the appropriate safe-
ty equipment.
Refer to
BODY
and remove:
– LH side panel
– Engine cover
– Engine cover cap.
Remove spark plug.
1
R400motr104A
2
1. Spark plug cable
2. Spark plug
Remove
valve
cover.
Refer
to
CYLINDER
HEAD/CYLINDER.
vmr2008_128-003_a
1. Valve cover screws
2. Valve cover
3. Valve cover gasket
Turn crankshaft until piston is at TDC of compres-
sion stroke. To turn the crankshaft, there are two
possible procedures.
First Procedure:
– Turn the drive pulley.
Second Procedure:
– Use rewind starter.
Install a dial gauge (P/N 414 104 700) into spark
plug hole.
Turn the crankshaft and set the piston to TDC of
compression stroke.
NOTE:
The engine must be accurately set to TDC
of compression stroke. Otherwise the engine will
continue to rotate when pressure builds up.
vmr2007-003-001_a
TYPICAL
1. Dial gauge
NOTE:
If a dial gauge is not available, use a screw-
driver or another similarly suitable tool.
CAUTION: Pay attention not to scratch or dam-
age piston/cylinder surface.
vmr2008-128
115
Содержание Outlander 400 EFI 2008
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