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Section 03 ENGINE
Subsection 11 (GEARBOX/OUTPUT SHAFT)
Bevel Gear Backlash Procedure
(MAG Side Crankcase)
Use the following course of calculation to deter-
mine the theoretical thickness
D
of thrust washer
no. 35
on MAG side crankcase:
D = B - C - A
B
= Distance between the thrust surface of bevel
gear and the theoretical center of its taper.
This is defined by manufacturer and written
on the bevel gear shaft.
NOTE:
Bevel gear reference number is a value
between - 10 and + 10.
2
R400tran24B
1
1. Bevel gear
2. Bevel gear reference number location
Use following course of calculation to find out val-
ue
B
.
bevel gear reference number
B
= (
100
) + 37.8
C
= Distance between the washer thrust surface
in the MAG side and the mating surface of
crankcase magneto cover.
1
R400trans25A
2
1. Depth gauge
2. Washer thrust surface
A
= 2 mm (.0787 in) nominal thickness of axial
needle bearing
no. 36
.
When all the measurements are taken, calculate
the theoretical thickness
D
of thrust washer using
the formula (
D = B - C - A
).
Take the obtained theoretical thrust washer thick-
ness
D
and choose the proper thrust washer num-
ber
E
according to the following table.
THEORETICAL
THRUST WASHER
THICKNESS D
THRUST WASHER
NUMBER E
1.20 mm to 1.29 mm
(.0472 to .0508 in)
120
1.30 mm to 1.39 mm
(.0512 to .0547 in)
130
1.40 mm to 1.49 mm
(.0551 to .0587 in)
140
1.50 mm to 1.59 mm
(.0591 to .0626 in)
150
1.60 mm to 1.69 mm
(.0630 to .0665 in)
160
1.70 mm to 1.79 mm
(.0669 to .0705 in)
170
1.80 mm to 1.89 mm
(.0709 to .0744 in)
180
Example
Take the reference number on the bevel gear
shaft: - 3.
B = (- 3/100) + 37.8
B = 37.77
vmr2008-130
167
Содержание Outlander 400 EFI 2008
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