Section 03 ENGINE
Subsection 11 (GEARBOX/OUTPUT SHAFT)
1
R400trans21A
1. PTO side
Shift Drum
Check tracks of shift drum
no. 32
for scoring or
heavy wear like rounded engagement slots.
Check index washer on shift drum for scoring or
visible damages.
Replace isolating washer
no. 33
if there are signs
of wear or visible damages.
3
2
R400motr210A
1
1. Track for the low/reverse gear shift fork
2. Track for the high gear shift fork
3. Isolating washer on the shift drum
Shift Forks
Check both shift forks
no. 12
and
no. 34
for visible
damage, wear or bent shift fork claws.
Measure the shift fork claw thickness.
SHIFT FORK CLAW THICKNESS
NEW
4.800 to 4.860 mm
(.189 to .191 in)
SERVICE LIMIT
4.750 mm (.187 in)
1
R400trans19A
A
1. Micrometer
A. Shift fork claw thickness
Thrust Washers
Check thrust washers
no. 23
and
no. 35
for wear.
Always replace thrust washer by a new one with
the same thickness, when reassembling the gear-
box with existing output shaft
no. 6
and bevel gear
no. 13
.
R610motr183A
2
1
3
1. Thrust washer for adjusting the bevel gear axial clearance on
PTO side
2. Area where wear signs appear
3. Adjustment thickness of the washer
Gearbox Adjustment
NOTE:
When the output shaft axial clearance is
out of specification or if the following parts are
changed (output shaft, bevel gear or crankcase),
the bevel gear adjustments must be verified.
vmr2008-130
165
Содержание Outlander 400 EFI 2008
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