Technogym BIOSTRENGTH LINE, Service Maintenance Manual

Page: 6 / 646

BIOSTRENGTH LINE: Service & Maintenance manual - rev. 2.1
Page ii
3.2.3. The signals involved .............................................................................................................................3.9
3.3. W
EIGHT STACK MOTOR MANAGEMENT
...........................................................................................................3.12
3.3.1. Mechanics...........................................................................................................................................3.12
3.3.2. Controls ..............................................................................................................................................3.13
3.3.3. The signals involved ...........................................................................................................................3.14
3.4. S
EAT MOTOR MANAGEMENT
...........................................................................................................................3.18
3.4.1. Mechanics...........................................................................................................................................3.18
3.4.2. Controls ..............................................................................................................................................3.18
3.4.3. The signals involved ...........................................................................................................................3.20
3.5. S
EAT MOTOR MANAGEMENT FOR
L
EG
P
RESS
..................................................................................................3.24
3.5.1. Mechanics...........................................................................................................................................3.24
3.5.2. Controls ..............................................................................................................................................3.24
3.5.3. The signals involved ...........................................................................................................................3.26
3.6. W
IRE ENCODER MANAGEMENT
.......................................................................................................................3.30
3.6.1. Mechanics...........................................................................................................................................3.30
3.6.2. Controls ..............................................................................................................................................3.30
3.6.3. The signals involved ...........................................................................................................................3.30
4. ACCESSORIES......................................................................................................................................................4.1
5. INSTALLATION INSTRUCTIONS ....................................................................................................................5.1
5.1. S
PECIFICATIONS AND REQUIREMENTS
...............................................................................................................5.1
5.2. I
NSTALLATION
..................................................................................................................................................5.1
5.3. F
IRST POWER
-
ON
...............................................................................................................................................5.1
6. TROUBLESHOOTING.........................................................................................................................................6.1
6.1. M
ANUAL
C
OMPONENTS
T
EST
...........................................................................................................................6.2
6.1.1. Weight stack motor ...............................................................................................................................6.2
6.1.2. Zero sensor status .................................................................................................................................6.3
6.1.3. Seat motor.............................................................................................................................................6.4
6.1.4. Solenoid ................................................................................................................................................6.5
6.2. A
UTOMATIC COMPONENTS TEST
.......................................................................................................................6.7
6.2.1. Monitoring communication between the Bio servo board and the CPU board....................................6.7
6.2.2. Counter display.....................................................................................................................................6.8
6.3. R
ESET PROCEDURE
...........................................................................................................................................6.9
6.3.1. Buffer battery test .................................................................................................................................6.9
6.3.2. TGS interface test .................................................................................................................................6.9
6.3.3. FPGA test .............................................................................................................................................6.9
6.3.4. Solenoid test........................................................................................................................................6.10
6.3.5. Weight stack motor test.......................................................................................................................6.10
6.3.6. Seat motor test ....................................................................................................................................6.12
6.4. T
EST PROCEDURE DURING USE
........................................................................................................................6.14
6.4.1. Weight stack motor failure..................................................................................................................6.14
6.4.2. Seat motor test ....................................................................................................................................6.14
6.5. T
HE
LCD
DISPLAYS THE MESSAGE
“HW
FAULT
:
CHECK BATTERY
” ...............................................................6.16
6.6. T
HE
LCD
DISPLAYS THE MESSAGE
“HW
FAULT
:
CHECK
TGS” ......................................................................6.17
6.7. T
HE
LCD
DISPLAYS THE MESSAGE
“HW
FAULT
:
CHECK
FPGA”....................................................................6.19
6.8. T
HE
LCD
DISPLAYS THE MESSAGE
“A
DD
-
ON WEIGHT PROBLEM
=
MAGNET
”..................................................6.20
6.9. T
HE
LCD
DISPLAYS THE MESSAGE
“W
EIGHT STACK PROBLEM
=
FAIL
” ..........................................................6.24
6.10. T
HE
LCD
DISPLAYS THE MESSAGE
“W
EIGHT STACK PROBLEM
=
MOTOR
”......................................................6.25
6.11. T
HE
LCD
DISPLAYS THE MESSAGE
“W
EIGHT STACK PROBLEM
=
ENCODER
” ..................................................6.28
6.12. T
HE
LCD
DISPLAYS THE MESSAGE
“W
EIGHT STACK PROBLEM
=
LIMIT SWITCH SENSOR
”...............................6.30
6.13. T
HE
LCD
DISPLAYS THE MESSAGE
“S
EAT PROBLEM
=
FAIL
” ..........................................................................6.32
6.14. T
HE
LCD
DISPLAYS THE MESSAGE
“E
MERGENCY ACTIVATED
” ......................................................................6.33
6.15. T
HE
LCD
DISPLAYS THE MESSAGE
“S
EAT PROBLEM
=
MOTOR
”......................................................................6.35
6.15.1. For Leg Press .....................................................................................................................................6.35
6.15.2. For Leg Extension, Leg Curl, Vertical Traction, Shoulder Press, Chest Press and Rowing Torso....6.38
6.16. T
HE
LCD
DISPLAYS THE MESSAGE
“S
EAT PROBLEM
=
ENCODER
” ..................................................................6.40