3-89
3
5. From the left side, install the remaining 8 mm cap
screws (two inside the case); then tighten only
until snug.
NOTE: Rotate the shafts back and forth to ensure
no binding or sticking occurs.
6. From the left side, install the case half 6 mm cap
screws; then tighten only until snug.
NOTE: Rotate the shafts back and forth to ensure
no binding or sticking occurs.
7. From the right side, install the 6 mm cap screws;
then tighten only until snug.
NOTE: Rotate the shafts back and forth to ensure
no binding or sticking occurs.
8. In a crisscross/case-to-case pattern, tighten the 8
mm cap screws (from steps 4-5) until the halves
are correctly joined; then tighten to 20 ft-lb.
NOTE: Rotate the shafts back and forth to ensure
no binding or sticking occurs.
9. In a crisscross/case-to-case pattern, tighten the 6
mm cap screws (from steps 6-7) to 8 ft-lb.
NOTE: Rotate the shafts back and forth to ensure
no binding or sticking occurs.
Installing
Engine/Transmission
NOTE: Arctic Cat recommends that new gaskets
and O-rings be installed whenever servicing the
ATV.
1. From the left side, place the engine/transmission
into the frame; then slide the engine rearward as
far as possible.
2. Slightly raise the rear of the engine and engage the
front drive coupler into the splines of the front
drive output yoke; then slide the engine forward as
far as possible.
CD818
3. Raise the rear of the engine and place a block
beneath it; then install the propeller shaft and out-
put flange into the rear drive coupler securing the
boot with new clamps.
CD821
4. Remove the block from beneath the engine; then
align the rear drive flanges and secure with four
cap screws. Tighten to 20 ft-lb.
CD824
5. Install the engine mounting through-bolts and
mounting hardware; then tighten to 40 ft-lb.
AT THIS POINT
After completing center crankcase components, pro-
ceed to Installing Right-Side Components, to Install-
ing Left-Side Components, and to Installing Top-Side
Components.
Next
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