6-23
6
GZ178A
5. Inspect the clutch pack for signs of discoloration.
NOTE: The clutch pack is not a serviceable com-
ponent. If worn, discolored, or damaged in any
way, it must be replaced.
Assembling/Installing
1. Install a new bearing into the input housing and
secure with the snap ring (flat side directed away
from bearing).
GZ184
2. Using a suitable seal driver, install a new oil seal
into the front of the input housing until the seal
flush with the housing.
GZ182A
3. Apply grease to the lips of the oil seal; then install
the input shaft into the input bearing and housing.
GZ179A
4. Install the clutch basket onto the input shaft and
secure with the snap ring (flat side directed out-
ward); then install the clutch pack into the basket.
GZ176
5. Using a new gasket, install the assembled rear
drive input shaft/housing onto the rear drive gear
case and secure with the three cap screws. Tighten
to 23 ft-lb.
INSTALLING
1. Slide the gear case into position through the left
side of the frame; then secure it to the frame with
cap screws and lock nuts. Tighten to 45 ft-lb.
2. Secure the engine output shaft to the rear gear case
input flange with four cap screws and lock nuts.
Tighten to 20 ft-lb.
3. Install the rear drive axles (see Drive Axles in this
section).
4. Install the left-side rear A-arms (see Rear A-Arms
in Section 7).
Hub
REMOVING
1. Secure the ATV on a support stand to elevate the
wheel; then remove the wheel.
Next
Back
Section
Table of Contents
Manual
Table of Contents
