6-21
6
5. Install the brake caliper on the steering knuckle
using new “patch-lock” cap screws. Tighten to 20
ft-lb; then pump up the hand brake lever and
engage the brake lever lock.
6. Tighten the hub hex nut (from step 4) to 200 ft-lb;
then install and spread a new cotter pin making
sure each side of the pin is flush to the hub nut.
CD027
7. Install the wheel and tighten to 40 ft-lb.
8. Remove the ATV from the support stand and
release the brake lever lock.
9. Check the front differential oil level and add oil as
necessary.
CF113A
Rear Gear Case
REMOVING
1. Remove the left-side rear A-arms (see Rear
A-Arms in Section 7).
2. Remove both of the rear drive axles (see Drive
Axles in this section).
3. Remove the four cap screws securing the engine
output shaft to the rear gear case input flange.
CD028
4. Remove the two cap screws and lock nuts securing
the rear gear case to the frame; then remove the
gear case through the left side.
AF960A
REAR DRIVE INPUT SHAFT/
HOUSING (H2)
Removing/Disassembling
1. Remove the cap screws securing the rear drive
input shaft/housing to the rear gear case; then
remove the input housing assembly.
GZ183
AT THIS POINT
For servicing the input shaft (H1), pinion gear, needle
bearing, and axle seal, see Front Differential in this
section.
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