6-17
6
KX041
5. Remove the two brake calipers (right side only).
NOTE: Do not allow the brake calipers to hang
from their cable/hose.
6. Slide the hub out of the knuckle and set aside.
7. Remove the cap screw and lock nut securing the
knuckle to the upper A-arm. Discard the lock nut.
NOTE: Never reuse a lock nut. Once a lock nut
has been removed, it must be replaced with a new
lock nut.
8. While holding the drive axle stationary, pull the
top of the knuckle out and down until it is free of
the drive axle.
9. Place a drain pan under the ATV to contain any oil
leakage; then using a slide hammer, remove the
drive axle.
AF935
REMOVING FRONT DRIVE AXLE
NOTE: For removing a front drive axle, see Front
Differential in this section.
CLEANING AND INSPECTING
NOTE: Always clean and inspect the drive axle
components to determine if any service or replace-
ment is necessary.
1. Using a clean towel, wipe away any oil or grease
from the axle components.
CD019
2. Inspect boots for any tears, cracks, or deteriora-
tion.
NOTE: If a boot is damaged in any way, it must be
replaced with a boot kit.
3. Inspect the gear case seals for nicks or damage.
DISASSEMBLING AXLES
1. Using a side-cutters (or suitable substitute),
remove the large clamp from the boot.
CD020
2. Wipe away excess grease to access the retaining
ring. Using an awl, remove the circlip.
CAUTION
The calipers should be supported. If the calipers are
allowed to hang from the cable/hose, damage may
occur.
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