3-88
CC675
6. Place a washer on each end of the countershaft
assembly; then install the assembly.
CC674
7. Place a washer on each end of the gear shift shaft;
then install the shaft assembly making sure the two
holes on the end of the shaft are positioned verti-
cally.
8. Insert the two shift forks into the sliding dogs not-
ing the direction of the tabs from disassembling;
then install the shift fork shaft.
NOTE: Make sure the shift fork tabs face upward
and that they are properly seated into the shift
cams.
CC669
9. Install the reverse idler gear assembly noting the
positioning of the two washers, gear, bushing, and
shaft.
CC668
10. Install the front and rear secondary driven shaft
assemblies into the left side of the crankcase mak-
ing sure the bearing locating pins are toward the
top of the crankcase and the bearing C-ring is fully
seated in the crankcase.
CD268A
11. Place the oil strainer into position; then secure
with the two screws.
12. Place the oil strainer cap into position making sure
silicone sealant is applied; then secure the cap with
cap screws. Tighten securely.
Joining Crankcase
Halves
1. Apply High-Temp Sealant to the left-side mating
surface smoothing out any build-up or bumps.
2. Lightly oil all bearings and grease all shafts in the
right-side crankcase.
3. Using a plastic mallet, lightly tap the case halves
together until cap screws can be installed.
4. From the right side, install the 8 mm cap screws;
then tighten only until snug.
NOTE: Rotate the shafts back and forth to ensure
no binding or sticking occurs.
Next
Back
Section
Table of Contents
Manual
Table of Contents
