6-16
6. Secure the upper A-arms with cap screws and lock
nuts. Tighten to 35 ft-lb.
AF610D
7. Secure the lower shock eyelets with cap screws
and lock nuts. Tighten to 35 ft-lb (400/H1) or to 50
ft-lb (H2).
AF897D
8. Secure the tie rods with the lock nuts. Tighten to
30 ft-lb; then install and spread the cotter pins.
AF896D
AF895D
9. Install the brake calipers and secure with new
patch-lock cap screws tightened to 20 ft-lb.
AF894D
10. Install the wheels and tighten to 40 ft-lb.
11. Remove the ATV from the support stand.
Drive Axles
REMOVING REAR DRIVE AXLE
1. Secure the ATV on a support stand to elevate the
wheels.
2. Pump up the hand brake; then engage the brake
lever lock.
3. Remove the wheel.
4. Remove the cotter pin securing the hex nut; then
remove the hex nut. Release the brake lever lock.
! WARNING
Make sure the ATV is solidly supported on the support
stand to avoid injury.
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