8-7
8
PR287A
2. Install the knuckle to the upper and lower ball
joints and secure with the two cap screws. Tighten
to 35 ft-lb.
AF628D
3. Install the tie rod end and secure with the nut.
Tighten to 30 ft-lb; then install a new cotter pin
and spread the pin.
NOTE: During assembling, new cotter pins
should be installed.
AF618D
4. Apply a small amount of grease to the hub splines.
PR290A
5. Install the hub assembly onto the splines of the
shaft.
6. Secure the hub assembly with the nut. Tighten
only until snug.
PR257
7. Secure the brake caliper to the knuckle with the
two cap screws. Tighten to 20 ft-lb.
PR264A
8. Pump the hand brake lever; then engage the brake
lever lock.
9. Secure the hub nut (from step 6) to the shaft.
Tighten to 200 ft-lb.
10. Install a new cotter pin and spread the pin to
secure the nut.
11. Install the wheel; then using a crisscross pattern,
tighten to 40 ft-lb.
12. Remove the ATV from the support stand.
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