8-4
10. Remove two cap screws securing the lower steer-
ing post bearing flange to the frame; then remove
the steering post.
AL600D
CLEANING AND INSPECTING
NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is
necessary.
1. Clean and inspect the pivot area for wear. Apply a
low-temperature grease to the ends.
2. Inspect the tie rods for damaged threads or wear.
3. Inspect the tie rods for cracks or unusual bends.
4. Inspect all welded areas for cracks or deteriora-
tion.
5. Inspect the steering post and steering-post brackets
for cracks, bends, or wear.
6. Inspect the bearing halves, bearing caps, and bear-
ing housings for cracks or wear.
7. Inspect the handlebar tube for cracks, wear, or
unusual bends.
8. Inspect the handlebar grips for damage or wear.
INSTALLING
1. Place the steering post into position; then secure
the lower bearing flange to the frame with two cap
screws. Tighten to 20 ft-lb.
AL600D
2. Place the upper steering post bearings into the
housings; then position on the steering post and
secure the housings to the frame with two cap
screws. Tighten to 20 ft-lb.
CD760
3. Install the tie rods and secure with the slotted nuts.
Tighten to 30 ft-lb; then install new cotter pins.
NOTE: If the slots do not align with the holes in
the tie rod ends, tighten the nuts just enough to
allow installation of the cotter pins.
AF778D
4. Install the front wheels and tighten to 40 ft-lb
using a crisscross pattern.
5. Lower the ATV and place the handlebar and caps
into position on the steering post; then position the
speedometer on top of the caps and secure with the
four cap screws. Tighten securely.
! WARNING
Always wear safety glasses when using compressed
air.
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