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Summary of Contents for 2005 HUV4213

Page 1: ... 89 DVROLQH 9HKLFOHV 2 Z Q H U V 0 D Q X D O ...

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Page 3: ...al damages that result from the use of the material in this manual This manual contains proprietary information that is protected by copyright All rights are reserved No part of this manual may be photocopied reproduced or translated to another language without the written consent of Husqvarna The information contained in this document is subject to change without notice Husqvarna reserves the rig...

Page 4: ...For the name and address of the Husqvarna representative nearest you logon to our web site at www usa husqvarna com If you would prefer to write to us direct your letter to Husqvarna Attention Marketing Services 7349 Statesville Rd Charlotte NC 28269 USA Your local autho rized Husqvarna representative can also provide technical advice parts and service manuals We hope you will consider this owner ...

Page 5: ...tions 16 Bed Latch and Prop Rod 18 Front Shock Absorbers 19 Loading and Unloading 19 Towing with the Vehicle 20 Transporting on a Trailer 20 Storage 21 Maintenance 23 Periodic Service Schedule 24 Periodic Lubrication Schedule 26 Master Cylinder 27 Engine Oil 27 Fueling Instructions 31 Battery 32 Cleaning the Vehicle 34 Accessories 34 Subsequent Owner Registration 35 Vehicle Specifications 36 Husqv...

Page 6: ...ENTIAL LOCK CONTROL DECAL BED LOAD WARNING DECAL DRIVER PASSENGER WARNING DECAL UNDERAGE WARNING DECAL UNDER SEAT SUPPORT ON TOP OF FUEL TANK KEY SWITCH FUEL SHUT OFF VALVE TOP OF PASSENGER SIDE FENDER ROTATING PARTS DECAL CRUSH AREA DECAL BED LATCH BRAKE PEDAL ACCELERATOR PEDAL LOW OIL WARNING LIGHT LIGHT SWITCH SERIAL NUMBER FUEL GAUGE HOUR METER ...

Page 7: ... CHOKE BED LATCH WARNING DECAL DIODE WIRING DECAL ON FRONT AND REAR RECEIVER HITCHES FRAME GROUND AND GOVERNOR WARNING DECAL ON FRAME ROTATING PARTS AND HOT MANIFOLD DECAL ON STARTER GENERATOR AND ENGINE ON SEAT SUPPORT PANEL GASOLINE WARNING DECAL ON PASSENGER SIDE SEAT SUPPORT DOTTED LINE TRAILER HITCH DECAL FOR VEHICLES WITH WINCH ACCESSORY ON FRAME ABOVE DIODE ...

Page 8: ...e vehicle we urge you to review the information in this manual Understand and become familiar with the DANGER WARNING and CAUTION state ments and procedures it contains along with the safety decals that are affixed to your vehicle Take time to understand the language of safety It is a language that can save your life PROPOSITION 65 STATE OF CALIFORNIA ý WARNING This product contains or emits chemi...

Page 9: ...cals on the vehicle become damaged have been removed or cannot be easily read they should be replaced immediately to avoid possible property damage personal injury or death Contact your Husqvarna dealer ý DANGER A DANGER indicates an immediate hazard that will result in severe personal injury or death ý WARNING A WARNING indicates an immediate hazard that could result in severe personal injury or ...

Page 10: ...e unattended or servicing the vehicle set the park brake place the Forward Reverse handle in the NEUTRAL position turn the key switch to the OFF position and remove the key Chock the wheels when servicing the vehicle Improper use of the vehicle or failure to properly maintain it could result in decreased vehicle performance severe personal injury or death Any modification or change to the vehicle ...

Page 11: ...ches chains etc when servicing the vehicle Use insulated tools when working near batteries or electrical connections Use extreme caution to avoid shorting of components or wiring MODEL IDENTIFICATION The serial number of each HUV4213 vehicle is printed on a bar code decal mounted on the frame directly above the accelerator pedal Example SH0501 583947 Figure 2 There is also a second serial number d...

Page 12: ...the NEUTRAL position turn the key switch to the OFF position and remove the key when leaving the vehicle With the differential lock engaged vehicle turning functions are greatly reduced To prevent loss of vehicle control when differential lock is engaged do not operate vehicle at speeds greater than half throttle and use caution when attempting to turn the vehicle KEY SWITCH The key switch is moun...

Page 13: ... the handle towards the driver FOR WARD to operate the vehicle in the forward direction or towards the passenger REVERSE to operate the vehicle in reverse The engine can be started only when the handle is in the straight up position NEUTRAL The engine must be at idle before shifting the Forward Reverse handle See WARNING and CAUTION on page 10 Husqvarna vehicles operate at a reduced speed in rever...

Page 14: ...ches into place To disengage pull up on the handle and press the button on the end of the handle Push handle down See following WARNING ý WARNING The park brake has multiple locking positions and should be firmly locked to prevent the vehicle from rolling CHOKE The choke is located on the seat support panel below and to the left of the driver s left knee If the vehicle is hard to start in cool or ...

Page 15: ... oil warning light located on the instrument panel just to the right of the steering column and key switch Figure 9 If the warning light comes on oil should be checked and added to the engine as necessary before continuing to use the vehicle The vehicle should never be driven when the low oil warning light remains on If the warning light goes on and off the vehicle may be driven but oil should be ...

Page 16: ...plate holes with holes in the seat to achieve the desired seat position 4 Install washers and bolts and tighten to 96 in lb 10 8 N m 5 Install seat in the vehicle ý WARNING Make sure seat hinges and latch are securely engaged before operating vehicle PRE OPERATION AND DAILY SAFETY CHECKLIST Each Husqvarna vehicle has been thoroughly inspected and adjusted at the factory however upon receiving your...

Page 17: ... brake pedal cannot be pressed to the floorboard under any circumstance Park brake Apply moderate pressure to park brake handle Tension should increase as the handle is pulled When latched the park brake should lock the wheels and hold the vehicle stationary on an incline of 20 or less Reverse buzzer The reverse buzzer should sound as a warning when the Forward Reverse handle is in the REVERSE pos...

Page 18: ...icle is in motion To help prevent the possibility of serious injury keep entire body inside the vehicle To help prevent overturning the vehicle drive slowly in turns To help prevent overturning the vehicle drive slowly straight up and down slopes Avoid driving the vehicle on slopes exceeding 20 incline Avoid stopping a loaded vehicle on a hill If a loaded vehicle must be stopped on a hill avoid su...

Page 19: ...wly press the accelerator pedal As the accelerator pedal is pressed the vehicle will begin to move and speed will increase until full speed is reached See following WARNING ý WARNING Operator must control vehicle speed when going downhill Never shift the vehicle out of the FORWARD position while going downhill If you do you will not be able to shift into the REVERSE position or back into the FORWA...

Page 20: ...ck To close the bed lift the bed so that the prop rod is no longer supported in one of the track notches Push the prop rod toward the front of the vehicle to free it from the track notch and gently lower the bed DO NOT drop the bed See following DANGER WARNING and NOTE ý DANGER Use caution when working under bed Be sure prop rod is secure Otherwise the bed will fall resulting in severe personal in...

Page 21: ...hes 38 cm above the bottom of the cargo bed The cargo s center of gravity may affect handling steering and braking of the vehicle When the vehicle is loaded reduce speed and drive slowly in turns Unload cargo bed before raising vehicle with a lift hoist or jack Avoid stopping on a hill when loaded If you must stop on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to ...

Page 22: ...tion Figure 12 Do not allow riders in the trailer being towed Avoid sudden starts sudden stops and tight turns when towing Avoid stopping on a hill when towing If you must stop on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to heed this warning could cause the vehicle to overturn possibly resulting in severe personal injury Reduce normal driving speed when transpo...

Page 23: ... This will minimize battery self discharge If the battery appears to be weak have it charged by a trained technician Use an automotive type 12 volt battery charger rated at 10 amps or less Check electrolyte level after charging and add distilled water if necessary 3 Make sure the key switch is in the OFF position and the Forward Reverse handle is in the NEUTRAL position Chock the wheels 4 Access t...

Page 24: ...ds on page 8 12 Adjust tires to recommended tire pressure See Vehicle Specifications on page 36 13 Perform semiannual periodic lubrication See Periodic Lubrication Schedule on page 26 14 Thoroughly clean front body rear body seats cargo bed engine compartment and underside of vehicle 15 Do not engage the park brake Chock the wheels to prevent the vehicle from rolling RETURNING THE STORED VEHICLE T...

Page 25: ...klist on page 14 10 Lower the passenger side seat 11 Lower the cargo bed See WARNING For vehicles with cargo beds on page 8 MAINTENANCE See General Warnings on page 8 To ensure trouble free vehicle performance follow an established preventive maintenance program Regular and consistent maintenance can prevent vehicle downtime and expensive repairs Use the Pre Operation and Daily Safety Checklist on...

Page 26: ... heed this warning could result in severe personal injury or death Do not work on vehicle powertrain or under cargo bed when it is loaded Turn the fuel shut off valve to the closed OFF position Figure 13 To help avoid unintentionally starting the vehicle Disconnect battery cables negative cable first Figure 1 Page 7 Disconnect the spark plug wire from the spark plug If wires are removed or replace...

Page 27: ...evel Add distilled water if necessary See page 33 Front wheel alignment and toe in Check and adjust if necessary See Section 7 Steering and Front Suspension in the appropriate maintenance and service manual Electrical wiring and connections Check for tightness and damage Brake system Inspect master cylinder wheel cylinders brake lines and hoses for damage or leakage Check park brake cables for dam...

Page 28: ...be EP NLGI Grade 2 Check add brake fluid Use only DOT 5 silicone brake fluid Annually by trained technician only or every 100 hours of operation whichever comes first Check fill transaxle to plug level MC012C AS00 29 oz 0 85 liters 80 90 Wt API Class GL 3 or 80 90 Wt AGMA Class 5 EP gear lubricant Inspect front wheel bearings Repack as necessary Chassis Lube EP NLGI Grade 2 First change 100 hours ...

Page 29: ...type brake fluid is not recommended ENGINE OIL Even though the low oil warning light on the dash should illuminate if oil becomes low the engine oil level should be checked monthly The vehicle should be on a level surface when checking oil Do not overfill with oil ENGINE OIL LEVEL CHECK 1 Remove the oil level dipstick from the oil filler tube and wipe oil from stick See Figure 17 See following CAU...

Page 30: ...nges under the front drain plug Figure 18 6 Use a 14 mm socket or box end do not use an open end wrench to remove the drain plug turning it counterclockwise and allow the engine oil to drain into the pan ý WARNING Do not attempt to change engine oil when the engine is hot or even warm Engine oil can cause skin burns Wear safety glasses or approved eye protection when servicing the vehicle Wear rub...

Page 31: ...trical component box Figure 19 10 Relocate the oil drain pan to a position under the engine oil filter Figure 18 11 Remove the engine oil filter turning it counterclockwise allowing the residual oil in the filter port and filter to drain into the oil drain pan Figure 20 See following NOTE Figure 18 Engine Oil Drain Plug and Pan Figure 19 Compress Snubber Downward Figure 20 Remove Engine Oil Filter...

Page 32: ... engine oil filter port See following NOTE NOTE Use only Husqvarna oil filters P N 603 00 00 06 designed for this engine 14 Tighten the oil filter by hand 2 3 turn after gasket contact Do not use a band wrench or channel lock plier to tighten 15 Lower the vehicle and remove the floor jack from under the rear of the vehicle 16 Remove the dipstick and add engine oil into the dipstick port Use a funn...

Page 33: ...the fuel storage pumping device must be grounded If the pump is not grounded the vehicle must be grounded to the pump before and during the fueling operation If the vehicle has an all weather enclosure installed be sure the fuel tank is properly vented as shown Figure 24 Page 32 To avoid the possibility of fire clean up any spilled gasoline before operating the vehicle ý CAUTION To allow for expan...

Page 34: ...moke Keep sparks and flames away from the vehicle and service area Ventilate when charging or operating vehicle in an enclosed area Wear a full face shield and rubber gloves when working on or near batteries Tools wires and metal objects can cause sparks when shorted across a battery Follow all instructions carefully when working with batteries Charge battery in a well ventilated area only Battery...

Page 35: ...See following WARNING ý WARNING Wear safety glasses or approved eye protection when servicing the vehicle Wear a full face shield and rubber gloves when working on or near batteries 6 Carefully check the electrolyte level and add distilled water if necessary Do not fill above designated fill line Replace battery cell caps 7 Clean both battery terminals with a solution of baking soda and water 1 cu...

Page 36: ...y to prevent possible stains The front body is made of an ABS DR acrylic cap material similar to the material used to manufacture hot tubs and shower tub units Cleaning and repair techniques for the front body are the same as those used on con ventional acrylic sheet Use cleaning and polishing products available at any hardware store where ABS DR acrylic hot tubs and shower tub units are sold The ...

Page 37: ...NG and CAUTION ý WARNING Before beginning a winch operation Turn the key switch to the OFF position put Forward Reverse handle in the NEUTRAL position and engage the park brake Do not use winch while persons are seated on the vehicle Stand to the side and away from the vehicle to operate winch CAUTION Use of the winch for an extended period of time could discharge the battery Keep winch operations...

Page 38: ...ver shocks Rear Semi independent suspension with multi leaf springs and dual hydraulic shocks Brakes Hydraulic brake system self adjusting drum brakes on each wheel with separate hand operated park brake BODY CHASSIS Frame Chassis Twin I Beam welded aluminum Side and rear body All aluminum Cargo bed Powder coated steel Front body ABS DR acrylic cap Tires 23 x 10 50 12 tubeless 4 ply rated load ran...

Page 39: ...vel surface only 800 lb 363 kg Standard seating capacity 2 LIQUID CAPACITIES Engine crankcase without filter 32 oz 0 95 liters Engine crankcase with filter 38 oz 1 12 liters Unitized transaxle MC012C AS00 29 oz 0 85 liters Master cylinder 8 oz 240 ml Fuel tank 7 gallons 26 5 liters TIRE PRESSURE All terrain tread standard Front 7 11 psi 0 48 0 76 Bars Rear 14 18 psi 0 97 1 24 Bars Turf tread optio...

Page 40: ...ntenance adjustments cosmetic deterioration and items which deteriorate or fail due to exposure or ordinary wear and tear Batteries battery charger onboard computer and solid state speed controller are covered under separate HUSQVARNA warranties Also excluded from any HUSQVARNA warranty is damage to a vehicle or component resulting from a cause other than a defect including unreasonable or uninten...

Page 41: ... WARRANTY 7 NO CONSEQUENTIAL DAMAGES IN NO EVENT SHALL HUSQVARNA BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS RELATED TO PROPERTY OTHER THAN THE VEHICLE LOSS OF USE LOSS OF TIME INCONVENIENCE OR ANY OTHER ECONOMIC LOSS Some states allow neither limitation on the duration of an implied warranty nor exclusions or limitation of incidental or consequential da...

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Page 46: ... USQVARNA OREST AND ARDEN 3TATESVILLE 2D HARLOTTE 53 WWW USA HUSQVARNA COM HUV 0UBLICATION 0ART UMBER 3 DITION ODE ...

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