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Siemens SINUMERIK 810D, Diagnostic Manual

The Siemens SINUMERIK 810D Operator's Manual is a comprehensive guide for operating and programming this advanced numerical control system. Easily download this manual for free from our website, providing you with the necessary instructions and insights to maximize the potential of your SINUMERIK 810D.

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User Documentation

SINUMERIK

SINUMERIK

Overview of SINUMERIK 840D/840Di/810D (

11

/2006)

Brochure

Catalog NC 6

0

 *)

Configuring (HW) *)
– 840D
– 810D

Equipment Manual
Operator 
Components *)

SINUMERIK
840D
840Di
810D

Saftey Integrated
Application Manual

Saftey
Integrated

840Di

Description of
Functions
Saftey Integrated

Description of 
Functions
– Remote Diagnosis
– @Event

SINUMERIK

Description of 
Functions
– Drive Functins
– Tool  Management
– Hydraulics Module
– Analog Module

SINUMERIK

SINUMERIK

840D
840Di
810D

Description of 
Functions
– Basic Machine *)
– Extended Functions
– Special Functions
– Synchronized 
  Actions
– Iso Dialects
– EMC Guidlines

SINUMERIK

SINUMERIK
SIMODRIVE
Motors

DOCONCD *)
DOCONWEB

General Documentation

Electronic Documentation

Manufacturer/Service Documentation

Manufacturer/Service Documentation

Operator’s Guide
– HMI Embedded *)
– ShopMill
– ShopTurn
– HT6

Programming Guide
– Cycles
– Measuring Cycles

SINUMERIK

Operator’s Guide
– HMI Advanced *)
– Programming compact

*) These documents are a minimum requirement

Programming Guide
– Fundamentals *)
– Advanced *)
– Programming

 Compact

– Lists System Variables
– ISO Turning/Milling

SINUMERIK

SINUMERIK

SINUMERIK

Description of
Functions
– ShopMill
– ShopTurn

Commissioning 
Manual *)
– 840D
– 810D
– HMI

SINUMERIK

SINUMERIK

SINUMERIK

SINUMERIK

Configuring
– Operator Interface 
  OP030
– HMI Embedded

840D
840Di
810D

SINUMERIK

Diagnostics Guide *)

840D sl
840D
840Di sl
840Di
810D

840D sl
840D
840Di sl
840Di
810D

840D
840Di
810D

840D
840Di
810D

840D
810D

840D sl
840D
840Di sl
840Di
810D

840D sl
840D
840Di sl
840Di
810D

840D
840Di
810D

SINUMERIK

System Overview

840Di

SINUMERIK

Commissioning 
Manual

840Di

SINUMERIK

List Manual *)
– Part 1
– Part 2

SINUMERIK

MCIS
– Computer Link
– Tool Data Inform. Sys.
– NC Data Management
– NC Data Transfer
– Tool Data Communication

840D
810D

840D
810D

840D sl
840D
840Di sl
840Di
810D

840D sl
840D
840Di sl
840Di
810D

840D sl
840D
840Di sl
840Di
810D

Summary of Contents for SINUMERIK 810D

Page 1: ...7 4 SINUMERIK 840DE Export version 7 4 SINUMERIK 840Di 3 2 SINUMERIK 840DiE Export version 3 2 SINUMERIK 810D 7 4 SINUMERIK 810DE Export version 7 4 Drive SIMODRIVE 611 Overview of System Error Alarms 1 Overview of Alarms 2 List of Action Numbers 3 Error Codes of Alarm 300500 4 System Reactions on Alarms 5 Appendix A ...

Page 2: ...Siemens Aktiengesellschaft 2006 Subject to change without prior notice SINUMERIK Documentation Printing history Brief details of this edition and previous editions are listed below The status of each edition is shown by the code in the Remarks column Status code in the Remarks column A New documentation B Unrevised reprint with new order number C Revised edition with new status Edition Order no Re...

Page 3: ...und in internet under http www siemens com motioncontrol under menu option Support Target group This publication is intended for project engineers commissioners machine oper ators and service and maintenance personnel Benefits The diagnostics manual enables the intended target group to evaluate error and fault indications and to respond accordingly With the help of the diagnostics manual the targe...

Page 4: ...pport Phone 49 0 180 5050 222 Fax 49 0 180 5050 223 Internet http www siemens com automation support request Email mailto adsupport siemens com Asia and Australia time zone A D Technical Support Phone 86 1064 719 990 Fax 86 1064 747 474 Internet http www siemens com automation support request Email mailto adsupport siemens com America time zone A D Technical Support Phone 1 423 262 2522 Fax 1 423 ...

Page 5: ...evant branch office of the A D MC group of Siemens AG Subject matter of this manual This manual is intended as a work of reference It allows the operator at the machine tool To correctly assess special situations when operating the machine To ascertain the reaction of the system to the special situation To utilize the possibilities for continued operation following the special sit uation To follow...

Page 6: ... Program continuation For a more detailed explanation of the Reaction category please refer to section System reactions on alarms For a more detailed explanation of the Program continuation category please refer to the section Clear criteria for alarms NCK alarms Table 1 Number ranges of the alarm numbers 000 000 009 999 General alarms 010 000 019 999 Channel alarms 020 000 029 999 Axis spindle al...

Page 7: ...2000 102999 Services 103000 103999 Machine 104000 104999 Parameters 105000 105999 Programming 106000 106999 Standby 107000 107999 OEM 109000 109999 Distributed systems M to N 110000 110999 HMI Embedded messages 111000 111999 ManualTurn ShopMill ShopTurn 120000 120999 HMI Advanced messages 129900 129999 Applications 142000 142099 RCS Viewer RCS Host Embedded Table 3 Number ranges of the alarm numbe...

Page 8: ...ing order as follows If multiple levels of hazards can occur the warning is always displayed with the highest possible level If a warning with a warning triangle is to indicate physical injury the same warning may also contain information about damage to property Danger indicates that death or severe personal injury will result if proper precautions are not taken Warning means that there can be se...

Page 9: ...equipment system in question must only be performed using this documentation The device system must only be commis sioned and operated by qualified personnel Qualified personnel as referred to in the safety guidelines in this documentation are those who are authorized to start up earth and label units systems and circuits in accordance with the relevant safety standards ...

Page 10: ...Preface 11 2006 x Siemens AG 2006 All rights reserved SINUMERIK SIMODRIVE Diagnostics Manual DA 11 2006 Edition ...

Page 11: ... System Error Alarms 1 13 2 Overview of Alarms 2 15 2 1 NCK ALARMS 2 15 2 2 HMI ALARMS 2 606 2 3 SIMODRIVE ALARMS 2 688 2 4 PLC ALARMS 2 809 3 List of Action Numbers 3 831 4 Error Codes of Alarm 300500 4 855 5 System Reactions on Alarms 5 869 5 1 Cancel criteria for alarms 5 873 A Appendix A 875 A 1 Abbreviations A 875 ...

Page 12: ...Contents xii Siemens AG 2006 All rights reserved SINUMERIK SIMODRIVE Diagnostics Manual DA 11 2006 Edition ...

Page 13: ...arms are not described in detail If such a system error occurs please contact the hotline and indicate the following details Alarm number Alarm text and The internal system error number SIEMENS AG A D MC System Support Hotline Phone 0180 5050 222 Germany Fax 0180 5050 223 Phone 49 180 5050 222 International Fax 49 180 5050 223 1000 1005 1013 1017 1001 1010 1014 1018 1002 1011 1015 1019 1003 1012 1...

Page 14: ...Overview of System Error Alarms 11 2006 1 14 Siemens AG 2006 All rights reserved SINUMERIK SIMODRIVE Diagnostics Manual DA 11 2006 Edition ...

Page 15: ...y Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Make a note of the error text and contact Siemens A D MC Hotline Tel 0180 5050 222 Germany Fax 0180 5050 223 Tel 49 180 5050 222 International Fax 49 180 5050 223 email techsupport ad siemens de Program Continuation Switch control OFF ON 1001 System error 1 Parameters 1 System error...

Page 16: ... alarm 1000 Check setCCAlarm setAlarm call Program Continuation Clear alarm with the Delete key or NC START 1004 Alarm reaction to NCK alarm incorrectly configured Parameters 1 Incorrect alarm number Definitions The alarm reaction configured by the operating system or the compile cycles manufacturer is incorrect Reaction NC not ready Channel not ready Interface signals are set Alarm display Remedy...

Page 17: ... number 3 Optional parameter Block number label 4 Optional parameter Action number Definitions With this alarm internal alarm states are displayed that in conjunction with the transferred error number provide information on the cause and location of the error Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Make a note of the error text and ...

Page 18: ...ode group not ready Local alarm reaction Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Make a note of the error text and contact Siemens AG A D MC Hotline tel fax see alarm 1000 Program Continuation Clear alarm with the RESET key in all channels of this mode group Restart part program 1015 Channel 1 axis 2 system error 3 Paramete...

Page 19: ...tem error number Definitions With this alarm internal alarm states are displayed that in conjunction with the transferred error number provide information on the cause and location of the error Reaction Alarm display Remedy Make a note of the error text and contact Siemens AG A D MC Hotline tel fax see alarm 1000 Program Continuation Clear alarm with the Delete key or NC START 1018 Floating point ...

Page 20: ... Two parameters are output with this error for debugging purposes They provide information about the cause and location of the error Reaction NC not ready Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Make a note of the error text and contact Siemens AG A D MC Hotline tel fax see alarm 1000 Program Continuation Switch control OFF...

Page 21: ...ng on the internal NC PLC interface which the PLC causes to count up with the 10 ms time alarm The NCK also tests cyclically whether the counter reading has changed Reaction NC not ready Local alarm reaction Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Please inform the authorized personnel service department Check monitoring ti...

Page 22: ...the control is switched off Program Continuation Clear alarm with the Delete key or NC START 2102 NCK battery alarm Definitions The undervoltage monitoring 2 4 2 6 V of the NCK battery was detected during system power up Reaction NC not ready The NC switches to follow up mode Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Please i...

Page 23: ...renced Interface signals are set Alarm display NC Stop on alarm Remedy Please inform the authorized personnel service department Check the encoder and cable for short circuits the fault should not occur when you remove the cable Check the power feeder line Program Continuation Switch control OFF ON 2140 The actual service switch position forces the SRAM to be cleared at the next Power On general r...

Page 24: ...lay NC Stop on alarm Remedy Use Safety Integrated function for local axes only Program Continuation Switch control OFF ON 2194 Link axis active and MN_MM_SERVO_FIFO_SIZE 3 Definitions At least one axis is to be distributed via NCU link then the machine data MN_MM_SERVO_FIFO_SIZE must be 3 Occurs only with an NCU link system Reaction NC not ready Channel not ready NC Start disable in this channel I...

Page 25: ... in several channels Parameters 1 Channel number Definitions An attempt was made to activate fast nibbling or punching in a channel while it has already been active in another channel Fast punching and nibbling is only possible simultaneously in the same channel Reaction NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Fast nibbling and punching simu...

Page 26: ...eady Local alarm reaction Mode group not ready also effective for single axes NC Start disable in this channel NC Stop on alarm Remedy No remedy required Program Continuation Clear alarm with the RESET key in all channels of this mode group Restart part program 4000 Channel 1 machine data 2 3 has gap in axis assignment Parameters 1 Channel number 2 String MD identifier Definitions The assignment o...

Page 27: ... axis number several channels were assigned to a machine axis without having a master channel defined for this axis Reaction NC not ready Mode group not ready also effective for single axes NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Please inform the authorized personnel service department In the axis specific MD 30550 AXCONF_ASSIGN_MASTER_CHAN...

Page 28: ...ex 5 1 0 2nd channel 0 2 0 2nd channel 0 Channel axis index 6 1 0 2nd channel 0 2 0 2nd channel 0 Channel axis index 7 1 0 2nd channel 0 2 0 2nd channel 0 Reaction NC not ready Mode group not ready also effective for single axes NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Please inform the authorized personnel service department Check and correc...

Page 29: ...n the channel Definitions Machine data MC_AXCONF_MACHAX_USED defines which machine axes can be used in this channel This simultaneously defines the number of active axes in the channel This upper limit has been exceeded Note The channel axis gaps may cause certain indices of AXCONF_MACHAX_USED to remain unused and therefore do not count as active channel axes Example CHANDATA 2 MC_AXCONF_MACHAX_US...

Page 30: ...er 2 Index MD array Definitions When determining a name in the NCK tables arrays for machine axes Euler angles Richtungsvektoren direction vectors interpolation parameters and intermediate point coordinates one of the following syntax rules for the identifier to be entered has been violated The identifier must be an NC address letter A B C I J K U V W X Y Z possibly with a numerical extension 840D...

Page 31: ...for single axes NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Please inform the authorized personnel service department Enter the identifier for user defined names with correct syntax in the displayed MD Geometry axes 20060 AXCONF_GEOAX_NAME_TAB Channel axes 10000 AXCONF_MACHAX_NAME_TAB Program Continuation Switch control OFF ON 4012 Invalid ident...

Page 32: ...larm Remedy The machine data required for the link module configuration must be the same on all NCUs in the cluster Program Continuation Switch control OFF ON 4014 Axis 1 defined several times in 2 Parameters 1 String MD identifier 2 String Check and if necessary correct the following machine data with reference to the data sheet Definitions An axis was assigned several times The axis can be a Mac...

Page 33: ...C_MACHAX_TAB 6 CT1_SL1 Reaction NC not ready Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Correct and complete the container location assignments Check the machine data for the logical axis assignment table MN_AXCONF_LOGIC_MACHAX_TAB Program Continuation Switch control OFF ON 4018 Axis container 1 location 2 not used by any chan...

Page 34: ...ith different Ipo cycle of NCUs 47 New Config active Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy The program must be canceled with Reset and the zero offset deselected before activating the axis container switch Program Continuation Clear alarm with the RESET key Restart part program 4020 Identifier 1 used several times...

Page 35: ...lowed ext zero offset active channel 1 axis 2 Parameters 1 Channel 2 Axis spindle 3 Axis container number Definitions The axis container switch enable cannot be given because an external zero offset is active Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy The program must be aborted with the RESET key and the external zero...

Page 36: ...h not allowed master slave active channel 1 axis 2 Parameters 1 Channel 2 Axis spindle 3 Axis container number Definitions It is not possible to enable axis container switch as a master slave link is active Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Abort program with the RESET key If required disconnect the master sla...

Page 37: ...Us To ensure that no conflicts arise the axes within the same axis container must have a similar behavior The first axis in the axis container determines which machine data have to be the same for the other axis in the axis container Reaction Alarm display Remedy None Program Continuation Clear alarm with the Delete key or NC START 4030 Channel 1 axis identifier missing in machine data 2 3 Paramet...

Page 38: ...D identifier Definitions According to the axis configuration in MC_GCODE_RESET_VALUES or MC_DIAMETER_AX_DEF a facing axis identifier is expected at the specified location Reaction Mode group not ready Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Please inform the authorized personnel service department Add the correct identifier...

Page 39: ... another The slowest IPO cycle in interconnected NCU systems must be an integral multiple of all configured IPO cycles Reaction NC not ready Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Set a suitable value in MN_IPO_SYSCLOCK_TIME_RATIO for all interconnected NCUs Program Continuation Switch control OFF ON 4036 Wrong NCU link co...

Page 40: ...ce signals are set Alarm display NC Stop on alarm Remedy Please inform the authorized personnel service department Check and correct the identifier used in the MDs 10000 AXCONF_MACHAX_NAME_TAB 20080 AXCONF_CHANAX_NAME_TAB and or 20050 AXCONF_GEOAX_NAME_TAB Only with active OEM transformation compile cycle In addition to the specified MD check and correct MD 24110 TRAFO_AXES_IN_1 n of the activated...

Page 41: ...ection level 1 The list must be built up as follows Even address Identifier to be modified Following odd address New identifier e g NC_USER_CODE_CONF_NAME_TAB 10 ROT NC_USER_CODE_CONF_NAME_TAB 11 clears the ROT function from the control Program Continuation Switch control OFF ON 4060 Standard machine data loaded 1 2 Parameters 1 Identifier 1 2 Identifier 2 Definitions The standard MD were loaded b...

Page 42: ...he last backup copy update have been lost Only for PC NC Backup copies of the buffered memory are updated on the hard disk every time the control is shut down normally Reaction NC not ready NC Start disable in this channel Interface signals are set Alarm display Remedy Start the control again Program Continuation Switch control OFF ON 4070 Normalizing machine data has been changed Definitions The ...

Page 43: ... 1 and maybe others not changed due to missing permission level 2 Parameters 1 String MD identifier 2 Write protection level of the MD Definitions On executing a TOA file or when writing data from the part program an attempt has been made to write an item of data with a higher protection level than the access authorization currently set in the control The item of data in question has not been writ...

Page 44: ... MD MM_USER_MEM_DYNAMIC 18210 S stands for static or buffered user memory this is where part programs offset data R parameters tool data etc are stored This memory type is defined by the current memory configuration and the value in MD MM_USER_MEM_BUFFERED 18230 iS stands for internal static or buffered user memory This memory type is defined by the current memory configuration not settable A few ...

Page 45: ... Clear alarm with the RESET key Restart part program 4090 Too many errors during power up Definitions More than n errors occurred during control power up Reaction NC Start disable in this channel Alarm display Remedy Set the machine data correctly Program Continuation Switch control OFF ON 4100 System cycle time scan time divider corrected for digital drive Definitions The machine data 10050 SYSCL...

Page 46: ...ing new IPO cycle time Definitions The IPO cycle divisor was set to a value which was not an integral multiple of the position control cycle divisor The divisor MD 10070 IPO_SYSCLOCK_TIME_RATIO was increased IPO_SYSCLOCK_TIME_RATIO has been modified on systems with PROFIBUS DP because of the modified DP cycle in SDB Type 2000 MD 10050 SYSCLOCK_CYCLE_TIME Reaction Alarm display Remedy Machine data ...

Page 47: ...sure that the calculated value is correct Program Continuation Clear alarm with the RESET key Restart part program 4150 Channel 1 invalid M function subprogram call configured Parameters 1 Channel number Definitions The machine data MN_M_NO_FCT_CYCLE n or MN_M_NO_FCT_CYCLE_PAR contains invalid configration data An M function which is used by the system and can not be replaced by a subprogram call ...

Page 48: ...witchover Parameters 1 Channel number Definitions An M function was specified in machine data MC_SPIND_RIGID_TAPPING_M_NR in order to configure the M function number for spindle switchover The M function number is assigned by the system and cannot be used for the switchover M1 to M5 M17 M30 M40 to M45 Reaction Mode group not ready Channel not ready NC Start disable in this channel Interface signal...

Page 49: ...not be used for an assignment M0 to M5 M17 M30 M40 to M45 Reaction Mode group not ready Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Configure an M function in machine data MC_AUXFU_ASSOC_M0_VALUE or MC_AUXFU_ASSOC_M1_VALUE which is not occupied by the system M1 to M5 M17 M30 M40 to M45 Program Continuation Switch control OFF ON...

Page 50: ...ired MD index Definitions In the specified machine data a predefined auxiliary function has been illegally configured The value set by the user has been reset to the default value by the system Reaction Mode group not ready Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Configure a valid value in the specified machine data Program...

Page 51: ... channel axis index under which the machine axis number is found in the channel specific MD array 20070 AXCONF_MACHAX_USED Program Continuation Switch control OFF ON 4210 Channel 1 spindle 2 declaration as rotary axis missing Parameters 1 Channel number 2 Axis name spindle number Definitions If a machine axis is to be operated as a spindle this machine axis must be declared as a rotary axis Reacti...

Page 52: ...ecific MD array 20070 AXCONF_MACHAX_USED Program Continuation Switch control OFF ON 4225 Channel 1 axis 2 declaration as rotary axis missing Parameters 1 Channel number 2 Axis name axis number Definitions The modulo functionality requires a rotary axis positions in deg Reaction Mode group not ready Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop o...

Page 53: ...LOCK_TIME_RATIO The test should be performed with an NC program that represents the worst case For safety a margin of 15 to 25 should be added to the times determined in this way Program Continuation Switch control OFF ON 4250 FastPlcCom functionality not available Definitions This alarm indicates that the PLC provides the None FastPlcCom functionality during start up although this functionality i...

Page 54: ...ata Activate required inputs outputs via MDs MN_FASTIO_DIG_NUM_INPUTS MN_FASTIO_DIG_NUM_OUTPUTS MN_FASTIO_ANA_NUM_INPUTS MN_FASTIO_ANA_NUM_OUTPUTS Activation of fast inputs outputs does not require the corresponding hardware configuration to be available at the control All functions using fast inputs outputs can also be made use of by the PLC specification modification defined in the VDI interface...

Page 55: ... been configured on the same hardware byte Reaction NC not ready Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Please inform the authorized personnel service department Alter MD 10364 HW_ASSIGN_DIG_FASTOUT or MD 10364 HW_ASSIGN_ANA_FASTOUT Program Continuation Switch control OFF ON 4285 Error on terminal block 1 error code 2 Para...

Page 56: ...art disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Please inform the authorized personnel service department Check hardware Program Continuation Switch control OFF ON 4300 Declaration in MD 1 is not allowed for axis 2 Parameters 1 String MD identifier 2 Axis name spindle number Definitions The axis cannot be operated as competing positioning axes for exampl...

Page 57: ...older is limited by the machine data MC_TOCARR_FINE_LIM_LIN for linear variables and by the machine data MC_TOCARR_FINE_LIM_ROT for rotary variables The alarm can only occur if the setting data SC_TOCARR_FINE_CORRECTION is not equal to zero Reaction Correction block is reorganized Interface signals are set Alarm display NC Stop on alarm at block end Remedy Enter a valid fine correction value Progr...

Page 58: ...1 TRAFO_TYPE_8 This alarm also occurs if a certain type of transformation is only impossible on the type of control used e g 5 axis transformation on a SINUMERIK 802D Reaction Correction block is reorganized Interface signals are set Alarm display NC Stop on alarm at block end Remedy Enter a valid transformation type Program Continuation Clear alarm with the RESET key Restart part program 4341 Cha...

Page 59: ... must always be available See MD TRAFO_AXES_IN_X 6 The third axis TRAFO5_AXIS3_ is not defined all three entries of the vector are 0 6 axis transformation 7 The normal tool vector TRAFO6_BASE_ORIENT_NORMAL_ is not defined all three entries of the vector are 0 6 axis transformation 8 The basic tool orientation TRAFO5_BASE_ORIENT_ and the normal tool vector TRAFO6_BASE_ORIENT_NORMAL_ are virtually p...

Page 60: ...nized Interface signals are set Alarm display NC Stop on alarm at block end Remedy Set a valid transformation chain Program Continuation Clear alarm with the RESET key Restart part program 4346 Channel 1 invalid geoaxis assignment in machine data 2 3 Parameters 1 Channel number 2 Name of machine data 3 Transformation number Definitions Machine data TRAFO_GEOAX_ASSIGN_TAB_X contains an invalid entr...

Page 61: ...nization of the buffered memory and thus to the loss of all buffered user data part programs tool data GUD leadscrew error compensation Reaction Alarm display Remedy Please inform the authorized personnel service department If the control includes user data that has not yet been saved then a data backup must be performed before the next NCK power up By manually resetting the altered MD to the valu...

Page 62: ... number They had been linked previously They are linked again and MD bit MN_EXTERN_TOOLPROG_MODE bit 3 is set again Reaction Alarm display Remedy H numbers must be assigned only once in a TO unit Then machine data bit 10890 MN_EXTERN_TOOLPROG_MODE bit 3 can be set 0 and a restart can be performed Program Continuation Clear alarm with the Delete key or NC START 4600 Invalid handwheel type for handw...

Page 63: ...nked with 802D systems Reaction Interface signals are set Alarm display Remedy Set machine date MN_HANDWHEEL_MODULE 1 for the corresponding handwheel Program Continuation Switch control OFF ON 4621 Invalid handwheel input for handwheel 1 Parameters 1 Handwheel input Definitions The handwheel input for handwheel 1 requested through machine date MN_HANDWHEEL_INPUT is not available for 802D systems W...

Page 64: ...larm display Remedy Check if MN_HANDWHEEL_MODULE of the corresponding handwheel is correct Check if indexed logical base address of PROFIBUS handwheel slot in machine date array MN_HANDWHEEL_LOGIC_ADDRESS is correct Program Continuation Switch control OFF ON 4700 PROFIBUS I O The logical slot I O area address 1 was not found Parameters 1 Area address Definitions The logical slot I O area address w...

Page 65: ...s The memory management was not able to allocate the NC user memory with the values in the machine data Because the total memory available is provided as dynamic and static memory for the NC user e g for macro definitions user variables number of tool offsets number of directories and files etc and therefore its size is not adequate Reaction NC not ready Mode group not ready also effective for sin...

Page 66: ...EF NCK global _N_NC_GD5 User 5th GUD block defined by _N_GUD5_DEF NCK global _N_NC_GD6 User 6th GUD block defined by _N_GUD6_DEF NCK global _N_NC_GD7 User 7th GUD block defined by _N_GUD7_DEF NCK global _N_NC_GD8 User 8th GUD block defined by _N_GUD8_DEF NCK global _N_NC_GD9 User 9th GUD block defined by _N_GUD9_DEF NCK global _N_NC_MAC User Macro definitions _N_NC_FUN User Cycle programs _N_CHc_O...

Page 67: ...ber of all NCK global GUD variables error number 2 shows that this value is too small MN_MM_NUM_GUD_NAMES_CHAN max number of all channel specific GUD variables in the channel error number 2 shows that this value is too small MN_MM_GUD_VALUES_MEM total value memory of all GUD variables together error number 1 shows that this value is too small Program Continuation Switch control OFF ON 6020 Machine...

Page 68: ...use there is not enough memory capacity available either the existing compile cycle must be reduced or if possible the system must be upgraded with additional memory space Program Continuation Clear alarm with the RESET key Restart part program 6100 Error while creating 1 error number 2 3 Parameters 1 Symbolname 2 Error code 3 If required internal error identifier Definitions An error was detected...

Page 69: ...location that may be free If for example all magazine locations are of the B type and these are all free and the tool is of type A then this tool cannot be put into this magazine Reaction NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Check whether the magazine data have been defined correctly Check whether there is still room in the magazine to ad...

Page 70: ...data have been defined correctly The user PLC program may have delivered incorrect data to the NCK Program Continuation Clear alarm with the RESET key Restart part program 6404 Channel 1 tool change not possible Tool 2 not available or not usable Parameters 1 Channel ID 2 String identifier Definitions The desired tool change is not possible The specified tool does not exist or cannot be inserted R...

Page 71: ...he command is not possible The magazine location specified in the invalid parameter does not exist in the magazine The 3rd parameter error identification gives a more detailed description of the alarm Meanings 0 not defined 1 status not allowed or undefined status received by PLC 2 source and or target magazine no location no unknown 3 not defined 4 target magazine no and or location no in tool mo...

Page 72: ...le Location is blocked or not free Tool type does not match the location type Tool possibly too large adjacent locations are not free Reaction NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Check whether the magazine data are correctly defined especially the location type Check whether the tool data are correctly defined especially the location typ...

Page 73: ...isplayed if not value 0 is assigned to the 4th parameter If the function additive offset is being used additive offset monitoring may be active instead of tool wear monitoring The actual type of tool monitoring is a tool property see TC_TP9 If replacement tools are not being used the duplo number specified has no meaning The alarm is triggered through the MMC or PLC OPI interface The channel conte...

Page 74: ...tion Reaction Interface signals are set Alarm display Remedy For information only The user must decide what to do Program Continuation Clear alarm with the Delete key or NC START 6417 TO unit 1 tool 2 with tool edge no 3 has reached tool monitoring limit Parameters 1 TO unit 2 Tool identifier 3 Cutting edge number Definitions This message informs that at least one cutting edge of the time or quant...

Page 75: ...ee location with type B Program Continuation Clear alarm with the Delete key or NC START 6422 Channel 1 tool move not possible Magazine no 2 not available Parameters 1 Channel ID 2 Magazine number Definitions The desired tool motion command triggered from the MMC or PLC is not possible The magazine with the specified number is not available Reaction NC Start disable in this channel Interface signa...

Page 76: ...ocation 4 Invalid definition of magazine Parameters 1 Channel ID 2 String identifier 3 Magazine number 4 Magazine location number Definitions The desired tool motion command triggered from the MMC or PLC is not possible A movement request was issued to put the tool in a location which does not satisfy the prerequisites for filling The following causes for the error are possible Location is blocked...

Page 77: ... key or NC START 6431 Channel 1 block 2 Function not allowed Tool management monitoring is not active Parameters 1 Channel ID 2 Block number label Definitions Occurs when a data management function is called which is not available because ToolMan is deactivated For example the language commands GETT SETPIECE GETSELT NEWT DELT Reaction Correction block is reorganized Interface signals are set Alarm...

Page 78: ...nd SETMTH has neither been defined In this setting the tool change is carried out referring to the master spindle The master spindle is set with SETMS Reaction Correction block is reorganized Local alarm reaction Interface signals are set Alarm display Remedy Correct the NC program delete or replace SETMHT or enable toolholder function via machine data Program Continuation Clear alarm with NC STAR...

Page 79: ...ion This alarm supplements Alarm 6405 if it contains the identifier 8 Therefore the diagnostics should be easier Program Continuation Clear alarm with the Delete key or NC START 6450 Channel 1 block 2 tool change not possible Invalid magazine location no 3 in buffer magazine Parameters 1 Channel ID 2 Block number label 3 Magazine location number Definitions The desired tool change is not possible ...

Page 80: ...etween toolholder spindle no 3 and buffer magazine location 4 Parameters 1 Channel ID 2 Block number label 3 Spindle no 4 Location no Definitions The desired tool change is not possible No relation has been defined between the toolholder spindle number and the buffer magazine location Location No Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Check whether ...

Page 81: ...m display Remedy Adjust the size of the buffered memory MN_MM_USER_MEM_BUFFERED or increase the space available in the buffered memory e g by unloading part programs that are no longer being used Or decrease the size of the ring buffer see MC_RESU_RING_BUFFER_SIZE Program Continuation Clear alarm with the Delete key or NC START 6510 Too many part programs in the NC memory Definitions The number of...

Page 82: ...ment Delete or empty subdirectories in the respective directory or Increase MM_NUM_SUBDIR_PER_DIR Program Continuation Clear alarm with the Delete key or NC START 6560 Data format not allowed Definitions An attempt was made to write impermissible data in an NCK file This error can occur in particular when the attempt was made to load binary data in the NCK as ASCII file The error can also occur du...

Page 83: ...hed Definitions The DRAM file system of the TMP temporary area is full The job cannot be executed Reaction Alarm display Remedy Increase machine date MD_MM_DRAM_FILE_MEM_SIZE or switch off the precompilation of individual or all cycles or if need be delete the files in the TMP area Program Continuation Clear alarm with the Delete key or NC START 6585 NC external memory limit reached Definitions Th...

Page 84: ...ive Reaction Alarm display Remedy Deactivate the write protection Program Continuation Clear alarm with the Delete key or NC START 6660 Flash File System option is not set Definitions The NC card cannot be accessed because the option is not enabled Reaction Alarm display Remedy Buy option Program Continuation Clear alarm with the Delete key or NC START 6670 NC card read active Definitions The alar...

Page 85: ...meters 1 Name of cycle Definitions A cycle has been changed and due to a power failure the backup on the PC card could not be terminated properly The cycle is lost Reaction NC not ready NC Start disable in this channel Interface signals are set Alarm display Remedy Import the cycle again Program Continuation Switch control OFF ON 6693 File 1 lost Parameters 1 Name of file Definitions Due to a powe...

Page 86: ... measures are possible at the present time contact SIEMENS AG System Support for A D MC products Hotline Tel see alarm 1000 Program Continuation Clear alarm with the Delete key or NC START 7010 Range of MMC alarm numbers for compile cycles exceeded Definitions A fixed quantity of alarm numbers 100 is reserved for the compile cycles This has been exceeded when defining a new CC alarm The valid rang...

Page 87: ...Program Continuation Switch control OFF ON 7200 Problem with externally linked compile cycle 1 2 Parameters 1 Description string 2 Additional information Definitions Problem with loadable compile cycles Example Version_conflict_with_CCNCKInterface_Version Meaning The interface version of the compile cycle is incompatible with the NCK version Loader_problem_from_dFixup Meaning Unresolved references...

Page 88: ...ay is canceled Remedy Load the new compile cycle version Program Continuation Clear alarm with the RESET key in all channels Restart part program 7500 Block 1 invalid protection level for command 2 protection level act 3 prog 4 Parameters 1 Block number 2 Programmed command 3 Current protection level of the command 4 Programmed protection level of the command Definitions On assigning a protection ...

Page 89: ...fective for single axes NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Please inform the authorized personnel service department The sum of all axes that have been configured through the channel specific MD 20070 AXCONF_MACHAX_USED must not exceed the maximum number of axes dependent on configuration option basic version 4 axes Program Continuation...

Page 90: ...on Switch control OFF ON 8030 Channel 1 block 2 option interpolation of more than 4 axes not set Parameters 1 Channel number 2 Block number label Definitions The option for the number of interpolating axes does not correspond to the number of axes programmed in the interpolation group Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Option I...

Page 91: ...et Alarm display NC Stop on alarm Remedy Buy option Do not activate different Ipo or position control cycles see MN_IPO_SYSCLOCK_TIME_RATIO and MN_POSCTRL_SYSCLOCK_TIME_RATIO Program Continuation Switch control OFF ON 8037 Option APC activation not set Definitions Function Advanced Positioning Control APC has been activated in the drive although the corresponding option was not set Reaction NC not...

Page 92: ...n the machine data of the assigned option are used Safety functions have been selected for too many axes in the axial machine data The alarm can be reprogrammed in the MD ALARM_REACTION_CHAN_NOREADY channel not ready Reaction Mode group not ready Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Channel not ready Remedy Program Continuation...

Page 93: ...S not set Definitions The option to operate handwheels on PROFIBUS is not set Reaction NC Start disable in this channel Interface signals are set Alarm display Remedy Activate option Handwheel on PROFIBUS Program Continuation Switch control OFF ON 8080 1 option s is are activated without setting the license key Parameters 1 Number of non licensed options Definitions One or more options were activa...

Page 94: ...erpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Select a tool of type 4xx grinding tool or install a standard version of the system software Program Continuation Clear alarm with the RESET key Restart part program 8098 Invalid combination of options 1 Parameters 1 Bit mask of options Definitions The following restrictions apply to this module for the c...

Page 95: ...is inadequate for the desired function Possible reasons 1 More 3D protection zones have been created than is possible 2 A protection zone type was requested that is not permitted Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy 1 Buy an adequate option stage 2 Reduce the number of 3D protection zones 3 Avoid impermissible protection zone typ...

Page 96: ...ical slot I O area address 1 Parameters 1 Area address Definitions The sign of life of the slot I O area has failed No data can currently be written to the PROFIBUS I O devices Reaction Interface signals are set Alarm display Remedy Check the communications link to the PROFIBUS I O devices Program Continuation Alarm display showing cause of alarm disappears No further operator action necessary 102...

Page 97: ...hannel specific referencing but it need not be referenced for NC Start 1 8 Starting sequence for the channel specific referencing simultaneous start at the same no 1 31 CPU type Axis specific referencing Press the direction key that corresponds to the approach direction in the axis specific MD 34010 REFP_CAM_MDIR_IS_MINUS reference point approach in minus direction Program Continuation Clear alarm...

Page 98: ...Definitions Internal alarm which only initiates the alarm response NC Stop The alarm is output in the following situations If MN_SEARCH_RUN_MODE bit 0 1 and the last action block is loaded in the main run after block search Alarm 10208 is then activated as a function of the VDI signal PLC NCK channel DBB1 6 Search alarm 10208 has been suppressed by the PI service _N_FINDBL third decade of the para...

Page 99: ...te key or NC START 10223 Channel 1 Command 2 is already occupied Parameters 1 Channel number 2 Event name Definitions This channel has received a negative acknowledgment from the inter channel communication because this command is already active or has not yet been terminated e g INIT x ncprog but a program select request is already active for channel x Reaction Alarm display Remedy This is an ind...

Page 100: ...y Mode group 2 channel 1 program interruption does not permit mode change Parameters 1 Channel number 2 Mode group number Definitions While in the program interrupted status interface signal DB 21 28 DBX 35 3 triggered by an NC Stop followed by a mode change to JOG it is only possible to change back to the previous mode AUTOMATIC or MDI Reaction Alarm display Remedy You can change the mode via the...

Page 101: ...oup 2 mode change in active channel 1 not possible Parameters 1 Channel number 2 Mode group number Definitions The channel is not in the stopped state Reorganization is therefore impossible Reaction Alarm display Remedy Press NC Stop and perform the action again Program Continuation Clear alarm with the Delete key or NC START 10242 up to SW 3 x only Mode group 2 mode change in channel 1 not possib...

Page 102: ...ssing not possible at this time Parameters 1 Channel number Definitions REORG is not possible at present Reaction NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Program Continuation Clear alarm with the RESET key Restart part program 10251 up to SW 3 x only Channel 1 Parameters 1 Channel number Definitions REORG is not possible at present Reaction ...

Page 103: ...nel Interface signals are set Alarm display NC Stop on alarm Remedy Press RESET Program Continuation Clear alarm with the RESET key Restart part program 10255 up to SW 3 x only Channel 1 reorg sequence canceled Parameters 1 Channel number Definitions Internal sequence error REORG is not possible at present Reaction Channel not ready NC Start disable in this channel Interface signals are set Alarm ...

Page 104: ... detected on power up Reaction Mode group not ready Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Check machine data ASSIGN_CHAN_TO_MODE_GROUP Program Continuation Clear alarm with the RESET key in all channels of this mode group Restart part program 10259 up to SW 3 x only Channel 1 Parameters 1 Channel number Definitions REORG ...

Page 105: ...d for this purpose Program Continuation Switch control OFF ON 10299 Channel 1 Auto Repos function is not enabled Parameters 1 Channel number Definitions The Auto Repos function operating mode was selected in the channel but is not implemented Reaction Alarm display Remedy This message is purely informational Program Continuation Clear alarm with the Delete key or NC START 10600 Channel 1 block 2 a...

Page 106: ...t during the movement Bit 5 1 Auxiliary function output before movement Bit 6 1 Auxiliary function output during movement Bit 7 1 Auxiliary function output after movement Program Continuation Clear alarm with the RESET key Restart part program 10602 Channel 1 block 2 velocity limitation during thread cutting Parameters 1 Channel number 2 Block number label Definitions In the displayed thread block...

Page 107: ...m at block end Remedy Perform thread cutting with G33 G34 G35 without a frame Use G63 or G331 G332 Program Continuation Clear alarm with the RESET key Restart part program 10610 Channel 1 axis 2 not stopped Parameters 1 Channel number 2 Block number label Definitions An axis spindle has been positioned over several NC blocks using the POSA SPOSA instruction The programmed target position had not y...

Page 108: ... Channel 1 axis 2 rests on software limit switch 3 Parameters 1 Channel number 2 Axis name spindle number 3 String Definitions The specified axis is already stationary at the displayed software limit Reaction Alarm display Remedy Please inform the authorized personnel service department Machine data 36110 POS_LIMIT_PLUS 36130 POS_LIMIT_PLUS2 and 36100 POS_LIMIT_MINUS 36120 POS_LIMIT_MINUS2 must be...

Page 109: ...am other motion or do not perform overlaid motion Program Continuation Clear alarm with the RESET key Restart part program 10633 Channel 1 axis 2 is at coordinate system specific working area limit 3 Parameters 1 Channel number 2 Axis spindle 3 String or Definitions The specified axis reaches the coordinate system specific working area limitation in JOG mode Reaction Alarm display Remedy Check the...

Page 110: ...rs 1 Channel number 2 Reason Definitions The gantry configuration set in the machine data is erroneous Gantry unit and reason for objection can be found in the transfer parameter The transfer parameter is made up as follows 2 error designation gantry unit XX 2 10XX no master axis declared 2 20XX no slave axis declared 2 30XX different contents in MD 30550 slave axis and master axis 2 40XX differen...

Page 111: ...ement 2 MD not set correctly MD 37120 GANTRY_POS_TOL_ERROR A POWER ON is necessary after modifying the MD If the axes are not yet referenced MD GANTRY_POS_TOL_REF is the trigger condition for the error message Program Continuation Clear alarm with the RESET key Restart part program 10654 Channel 1 waiting for synchronization start of gantry group 2 Parameters 1 Channel number 2 Gantry unit Definit...

Page 112: ...SET key in all channels of this mode group Restart part program 10657 Channel 1 axis 2 power OFF in the gantry error limit exceeded status Parameters 1 Channel number 2 Axis Definitions Gantry error limit exceeded status alarm 10653 has been switched off The error can only be removed by deleting MD GANTRY_ACT_POS_TOL_ERROR or by deactivating the extended monitoring MD GANTRY_FUNCTION_MASK Bit0 Rea...

Page 113: ... make all gantry axes known to the required channel end Program Continuation Clear alarm with the RESET key Restart part program 10700 Channel 1 block 2 NCK protection zone 3 violated during automatic or MDI mode Parameters 1 Channel number 2 Block number 3 Protection zone number Definitions The workpiece related NCK protection zone has been violated Note that another tool related protection zone ...

Page 114: ...o further operator action necessary 10704 Channel 1 block 2 protection zone monitoring is not guaranteed Parameters 1 Channel number 2 Block number label Definitions New movements of a geometry axis which have been added could not be allowed for at the time of block preparation It is therefore not certain that the protection zones will not be violated This is just a warning message without further...

Page 115: ... service department Protection zone can be traversed after enable signal from PLC Program Continuation Alarm display showing cause of alarm disappears No further operator action necessary 10710 Channel 1 block 2 conflict with centerless grinding Parameters 1 Channel number 2 Spindle number Definitions Centerless grinding is active and a block has been processed that satisfies at least one of the f...

Page 116: ...me Work offsets overlaid movements AA_OFF DRF and transformations components must also be checked Program Continuation Clear alarm with NC START or RESET key and continue the program 10721 Channel 1 block 3 axis 2 software limit switch 4 Parameters 1 Channel number 2 Axis name spindle number 3 Block number label 4 String or Definitions The motion planned for the axis violates the currently valid s...

Page 117: ...nents must also be checked Program Continuation Clear alarm with NC START or RESET key and continue the program 10723 Channel 1 block 5 axis 2 software limit switch 6 violated residual distance 7 3 ALUN Parameters 1 Channel number 2 Axis name spindle number 3 Unit of distance 4 Block number label number string residual distance Definitions The motion planned for the axis violates the currently act...

Page 118: ...area limitation via G25 G26 or d Correct working area limitation via setting data or e Deactivate working area limitation via setting data 43410 WORKAREA_MINUS_ENABLE FALSE Program Continuation Clear alarm with NC START or RESET key and continue the program 10731 Channel 1 block 3 axis 2 working area limitation 4 Parameters 1 Channel number 2 Axis name spindle number 3 Block number label 4 String ...

Page 119: ...ng area limitation via setting data 43410 WORKAREA_MINUS_ENABLE FALSE Program Continuation Clear alarm with NC START or RESET key and continue the program 10733 Channel 1 block 5 axis 2 working area limitation violated residual distance 6 3 ALUN Parameters 1 Channel number 2 Axis name spindle number 3 Unit of distance 4 Block number label residual distance Definitions The motion planned for the ax...

Page 120: ...EA_CS_PLUS_ENABLE In cases d and e then reactivate the group of the selected coordinate system specific working area limitation Program Continuation Clear alarm with NC START or RESET key and continue the program 10736 Channel 1 block 5 axis 2 coordinate system specific working area limitation violated residual distance 6 3 ALUN Parameters 1 Channel number 2 Axis name spindle number 3 Unit of dist...

Page 121: ...etween the start and end point of the WAB contour Reaction Correction block is reorganized Local alarm reaction Interface signals are set Alarm display NC Stop on alarm at block end Remedy Modify part program Program Continuation Clear alarm with NC START or RESET key and continue the program 10742 Channel 1 block 2 WAB distance invalid or not programmed Parameters 1 Channel number 2 Block number ...

Page 122: ...ock no block with travel information has been programmed in a program The tangent to be used for WAB motion is vertical to the current machining plane Reaction Correction block is reorganized Local alarm reaction Interface signals are set Alarm display NC Stop on alarm at block end Remedy Modify part program Program Continuation Clear alarm with NC START or RESET key and continue the program 10745...

Page 123: ...her G143 or G140 without tool radius compensation is active Reaction Correction block is reorganized Local alarm reaction Interface signals are set Alarm display NC Stop on alarm at block end Remedy Modify part program The following changes are possible Indicate end point in the machining plane in the WAB block Activate tool radius compensation effective for G140 only not for G143 State retraction...

Page 124: ...larm with NC START or RESET key and continue the program 10751 Channel 1 block 2 danger of collision due to tool radius compensation Parameters 1 Channel number 2 Block number label Definitions The Bottleneck detection calculation of intersection for the following compensated traversing blocks has not been able to calculate a point of intersection for the reviewed number of traversing blocks It is...

Page 125: ... By avoiding Blocks without traversing information in the compensation plane Blocks with contour elements having a variable curvature e g ellipses and with curvature radii that are smaller than the compensation radius Such blocks are divided up into several subblocks Reduce the number of reviewed blocks for collision monitoring MD 20240 CUTCOM_MAXNUM_CHECK_BLOCKS Program Continuation Clear alarm w...

Page 126: ...er 2 Block number label Definitions When activating the cutter radius compensation with KONT the starting point of the approach block is within the compensation circle and therefore already violates the contour If the cutter radius compensation is selected with G41 G42 the approach behavior NORM or KONT determines the compensation movement if the present actual position is behind the contour With ...

Page 127: ...s point Reaction Correction block is reorganized Local alarm reaction Interface signals are set Alarm display NC Stop on alarm at block end Remedy Place deselection of the CRC such that the programmed end point comes to rest outside the compensation circle around the last active compensation point The following possibilities are available Deselection in the next block Insert intermediate block Sel...

Page 128: ...mber label Definitions In a block with spline or polynomial interpolation the corrected path runs in at least one point parallel to the tool orientation i e the path has a tangent perpendicular to the compensation plane Straight lines running parallel to the tool orientation are permissible as well as circles with a circle plane that is perpendicular to the compensation plane application in smooth...

Page 129: ...annel 1 block 2 too many empty blocks between two traversing blocks with active tool radius compensation Parameters 1 Channel number 2 Block number label Definitions The maximum permissible number of empty blocks is limited by a machine data Reaction Correction block is reorganized Local alarm reaction Interface signals are set Alarm display NC Stop on alarm at block end Remedy Modify part program...

Page 130: ...er 2 Block number label Definitions This alarm occurs when an attempt is made to activate the 3D tool radius compensation even though the option required for this is not fitted in the control Reaction Correction block is reorganized Local alarm reaction Interface signals are set Alarm display NC Stop on alarm at block end Remedy Use another software version The option cannot be activated by alteri...

Page 131: ...ool surface is smaller than the limit value given by the machine data 21080 CUTCOM_PARALLEL_ORI_LIMIT or the tool is oriented such that machining would have to be performed from the rear side of the surface In this case the extremal surface normal vector is the vector whose direction deviates most from the direction in the tool point i e parallel to the tool longitudinal axis With cylindrical tool...

Page 132: ...mber label Definitions The type of a corner inside or outside corner depends not only on the programmed path but also on the tool orientation For this purpose the programmed path is projected in the plane perpendicularly to the actual tool orientation and the corner type is determined there If a change in orientation is programmed in one or several blocks between two traversing blocks resulting in...

Page 133: ... is reduced but the orientation change originally programmed in the block is retained and is now carried out in synchronism with the shortened path Because of the ensuing changed relationship between path tangent surface normal and tool orientation singular points or points with impermissible side angle can occur in 3D face milling This is not allowed Reaction Correction block is reorganized Local...

Page 134: ...ry axis With CUT2DF the axis can be a positioning axis perpendicular to the machining plane with all other types of compensation CUT2DF CUT3DC CUT3DF CUT3DFF all geometry axes must be operated as such Reaction Correction block is reorganized Local alarm reaction Interface signals are set Alarm display NC Stop on alarm at block end Remedy Modify part program On selection of G41 42 the axes involved...

Page 135: ...his warning is issued because in this situation machine movements which were not intended by the user can occur termination of radius compensation and new approach To continue machining activate the CANCEL key and perform a restart Reaction Correction block is reorganized Local alarm reaction Interface signals are set Alarm display NC Stop on alarm at block end Remedy Continue machining with CANCE...

Page 136: ...his function is not implemented The only cause at present Involute with 3D tool radius compensation Reaction Correction block is reorganized Local alarm reaction Interface signals are set Alarm display NC Stop on alarm at block end Remedy Modify part program Program Continuation Clear alarm with NC START or RESET key and continue the program 10783 Channel 1 block 2 tool radius compensation type re...

Page 137: ...nue the program 10790 Channel 1 block 2 plane change during linear programming with angles Parameters 1 Channel number 2 Block number label Definitions The active plane was changed between the first and second subblock when programming two straight lines with angle parameters Reaction Correction block is reorganized Local alarm reaction Interface signals are set Alarm display NC Stop on alarm at b...

Page 138: ... block of a program or if the first subblock is followed by a block with a preprocessor stop Reaction Correction block is reorganized Local alarm reaction Interface signals are set Alarm display NC Stop on alarm at block end Remedy Modify part program Program Continuation Clear alarm with NC START or RESET key and continue the program 10794 Channel 1 block 2 angle specification missing in 2nd bloc...

Page 139: ...mber label Definitions With an active transformation or a frame with a rotation component the geometry axes are needed for block preparation If a geometry axis has previously been traversed as positioning axis it retains its status of positioning axis until it is again programmed as a geometry axis Because of the POSA motion beyond block boundaries it is not possible to identify in the preprocessi...

Page 140: ...ters 1 Channel number 2 Axis name spindle number Definitions Revolutional feed has been programmed for contouring and synchronous axes or for an axis spindle However the rotary axis spindle from which the feed is to be deduced is not available Reaction Correction block is reorganized Local alarm reaction Interface signals are set Alarm display Remedy Correct part program or set the setting data 43...

Page 141: ...d Local alarm reaction Interface signals are set Alarm display Remedy Modify the program so that no reference is possible to the program itself Program Continuation Clear alarm with NC START or RESET key and continue the program 10870 Channel 1 block 2 facing axis for constant velocity not defined Parameters 1 Channel number 2 Block number label Definitions Constant cutting speed was selected alth...

Page 142: ... containing the contour elements and to be joined with a chamfer or a radius CHF RND so many dummy blocks have been programmed without contour information that the internal buffer is too small Reaction Correction block is reorganized Local alarm reaction Interface signals are set Alarm display Remedy Modify part program such that the number of dummy blocks is reduced Program Continuation Clear ala...

Page 143: ...ssible number of empty blocks is limited by a machine data Reaction Correction block is reorganized Local alarm reaction Interface signals are set Alarm display Remedy Modify part program Modify machine data Check whether SBL2 is activated With SBL2 a block is generated from each part program line which can lead to exceeding the maximum permissible number of empty blocks between two traversing blo...

Page 144: ...at typically occurs near singular positions of the machine kinematics It can however also be caused by a failed contour or by an FGROUP definition unfavorable relatively to the contour Another reason may be an unfavorable programmed OEM transformation In order to safely avoid axis overloads path velocity is normally decelerated considerably A seemingly machine standstill might occur As soon as the...

Page 145: ...on Clear alarm with the Delete key or NC START 10913 Channel 1 block 2 negative feed profile is ignored Parameters 1 Channel number 2 Block number label Definitions The given feed profile is in part negative However negative path feed is not allowed The feed profile is ignored The specified feed block end value is taken when traversing over the entire block Reaction Local alarm reaction Alarm disp...

Page 146: ...l Definitions The following errors occurred in the subroutine for the contour during stock removal Full circle Overlapping contour elements Wrong start position Reaction Local alarm reaction NC Start disable in this channel Interface signals are set Alarm display Remedy The errors listed above must be corrected in the subroutine for the stock removal contour Program Continuation Clear alarm with t...

Page 147: ...e has been detected as too small For every permissible contour element circle or straight line there must be a row in the contour table Reaction Local alarm reaction NC Start disable in this channel Interface signals are set Alarm display Remedy Base the definition of the field variables of the contour table on the contour elements to be expected The contour segmentation function divides up some N...

Page 148: ...a MN_MM_NUM_CURVE_TABS MD MN_MM_NUM_CURVE_SEGMENTS MN_MM_NUM_CURVE_SEG_LIN MN_MM_NUM_CURVE_POLYNOMS Program Continuation Clear alarm with the RESET key Restart part program 10942 Channel 1 block 2 curve table 3 illegal instruction during definition Parameters 1 Channel number 2 Block number label 3 Number of curve table Definitions Various illegal command sequences cause the output of this alarm d...

Page 149: ...able in this channel Interface signals are set Alarm display Remedy Correct NC part program Program Continuation Clear alarm with the RESET key Restart part program 10946 Channel 1 block 2 curve table 3 no contour defined Parameters 1 Channel number 2 Block number label 3 Number of curve table Definitions No movement for the leading axis was programmed between CTABDEF and CTABEND A curve table is ...

Page 150: ...ace signals are set Alarm display Remedy Correct the part program and start it again Program Continuation Clear alarm with the RESET key Restart part program 10950 Channel 1 calculation of arc length function too inaccurate Parameters 1 Channel number Definitions The calculation of the arc length function could not be performed to the required accuracy Reaction Alarm display Warning display Remedy...

Page 151: ...l number 2 Block number label 3 Number of curve table 4 Object type Definitions Insufficient memory in the DRAM while defining the curve table The object type parameter specifies for which curve table object the memory will not suffice 1 Number of curve tables too small MD MN_MM_NUM_CURVE_TABS_DRAM 2 Number of linear curve table segments too small MD MN_MM_NUM_CURVE_SEG_LIN_DRAM 3 Number of polyno...

Page 152: ...alarm with the Delete key or NC START 10960 Channel 1 block 2 COMPCURV COMPCAD and radius compensation can notbe used simultaneously Parameters 1 Channel number 2 Block number label Definitions Compressor types COMPCURV and COMPCAD cannot be used in combination with tool radius compensation Only compressor type COMPON can be activated while tool radius compensation is active Reaction Correction bl...

Page 153: ... relative orientation interpolation with ORIPATH This means that in the 34th modal G code group the G code OSOF must be active 2 The path relative orientation interpolation cannot be activated with ORIPATH and ORIPATH_MODE 1 because MD MC_MM_ORIPATH_CONFIG 0 This MD must have the value 1 3 Smoothing of the orientation cannot be activated with OSD or OST because MD MC_MM_ORIPATH_CONFIG 0 This MD mu...

Page 154: ...ernally how often it may occur in a DIN block for instance all axes together form one address type for which a block limit also applies Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Press the NC Stop key and select the function Correction block with the softkey PROGRAM CORRECT The correction pointer positions on the incorrect block The program information ...

Page 155: ... the AXIS type With the following keywords only parameters of the AXIS type are possible AX FA FD FL IP OVRA PO POS POSA Example N5 DEF INT ZUSTELL Z1 incorrect this does not specify an axis identifier but the number 26 161 N5 DEF AXIS ZUSTELL Z1 correct N10 POLY PO X 0 1 0 2 0 3 PO Y 22 33 44 PO INFEED 1 2 3 Reaction Correction block is reorganized Interface signals are set Alarm display Remedy P...

Page 156: ...label Definitions Syntax defining G functions determine the structure of the part program block and the addresses contained in it Only one syntax defining G function may be programmed in each NC block The G functions in the 1st to 4th G group are syntax defining Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Press the NC Stop key and select the function Cor...

Page 157: ... automatically performed once For this reason programming of the number of passes under address P is not allowed The modal call is effective until another MCALL is programmed either with a new subroutine name or without delete function Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Press the NC Stop key and select the function Correction block with the soft...

Page 158: ...ction vectors A3 B3 C3 or the axis end values If the tool orientation is programmed in conjunction with the functions G04 dwell time G33 thread cutting with constant lead G74 approach reference points or REPOSL REPOSQ REPOSH repositioning then an alarm is issued with Euler angles direction vectors and normal vector components Reaction Correction block is reorganized Interface signals are set Alarm...

Page 159: ...ect block Alter the definition of the variables used such that the required operations can be executed Program Continuation Clear alarm with NC START or RESET key and continue the program 12160 Channel 1 block 2 range of values exceeded Parameters 1 Channel number 2 Block number label Definitions The programmed constant or the variable exceeds the value range that has previously been established b...

Page 160: ...illegal chaining of operators 3 Parameters 1 Channel number 2 Block number label 3 Chained operators Definitions Operator chaining means the writing in sequence of binary and unary operators without using any form of parentheses Example N10 ERG VARA VARB correct notation N10 ERG VARA VARB error Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Formulate the ex...

Page 161: ...bel Definitions The area specification NCK or CHAN was not programmed in the definition instruction for a GUD variable Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Complete the area specification for the GUD variable definition in the GUD definition file The definition of a GUD variable must conform to the following syntax DEF Area Data type Variable name...

Page 162: ... to 1 byte each only therefore be 256 e g N10 DEF STRING 2 OTTO HCA HFE Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Press the NC Stop key and select the function Correction block with the softkey PROGRAM CORRECT The correction pointer positions on the incorrect block In the window for the alarm message the first characters of the binary constant are alwa...

Page 163: ...lect the function Correction block with the softkey PROGRAM CORRECT The correction pointer positions on the incorrect block Check the NC program to establish whether 1 During array definition the number of array elements n m was indicated correctly DEF INT FIELDNAME n m e g an array with 2 lines and 3 columns n 2 m 3 2 During initialization the value assignments have been made correctly values of ...

Page 164: ... panel and NCK is limited to a block length of 242 characters an alarm is displayed Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Press the NC Stop key and select the function Correction block with the softkey PROGRAM CORRECT The correction pointer positions on the incorrect block Divide the functions defined under the macro into 2 macros Program Continuat...

Page 165: ...utine 2 call by value parameters X and Y 1 call by reference parameter Z PROC XYZ INT X INT Y VAR INT Z M17 ENDPROC Main program N10 DEF INT X N11 DEF INT Y N11 DEF INT Z N50 XYZ X Y REF parameter Z missing or N50 XYZ X Z REF parameter Z missing Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Press the NC Stop key and select the function Correction block wit...

Page 166: ...the axis in R_TABLE Variable B missing Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Press the NC Stop key and select the function Correction block with the softkey PROGRAM CORRECT The correction pointer positions on the incorrect block Program the missing AXIS parameter in the call Program Continuation Clear alarm with NC START or RESET key and continue t...

Page 167: ... to FALSE 2 String length 0 FALSE otherwise TRUE At type conversion from REAL to INT fractional values that are 0 5 are rounded up others are rounded down Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Press the NC Stop key and select the function Correction block with the softkey PROGRAM CORRECT The correction pointer positions on the incorrect block Check...

Page 168: ... START or RESET key and continue the program 12360 Channel 1 block 2 dimension of parameter 3 incorrect Parameters 1 Channel number 2 Block number label 3 Source string Definitions The following possibilities of error must be checked The current parameter is an array but the formal parameter is a variable The current parameter is a variable but the formal parameter is an array Reaction Correction ...

Page 169: ...UD_VALUES_MEM 18242 MM_MAX_SIZE_OF_LUD_VALUE 18260 MM_LUD_HASH_TABLE_SIZE 28020 MM_NUM_LUD_NAMES_TOTAL 28010 MM_NUM_REORG_LUD_MODULES Program Continuation Clear alarm with NC START or RESET key and continue the program 12390 Channel 1 block 2 initialization value 3 cannot be converted Parameters 1 Channel number 2 Block number label 3 Source string Definitions During initialization a value has bee...

Page 170: ...ows and 3 columns must be defined by specifying 2 3 Program Continuation Clear alarm with NC START or RESET key and continue the program 12410 Channel 1 block 2 incorrect index type for 3 Parameters 1 Channel number 2 Block number label 3 Source string Definitions In assigning a value to an element of an array variable the array index was specified in a way that is not allowed Only the following a...

Page 171: ...t the function Correction block with the softkey PROGRAM CORRECT The correction pointer positions on the incorrect block A check must be made to determine whether all parameters really have to be transferred If so the formal parameters can be reduced by using global variables or R parameters or by grouping together parameters of the same type to form an array and transfer them in this form Program...

Page 172: ...he corresponding machine data see below MC_MM_NUM_LUD_NAMES_TOTAL with error in LUD blocks i e if more variable definitions were made in the active part program than allowed by the MD GUD data blocks can cause errors as part of the initial ini download process e g in the case of a series start up or by selective activation via PI service _N_F_COPY activate GUD via HMI dialog If alarm 15180 refers ...

Page 173: ... continue the program 12475 Channel 1 block 2 invalid G function number 3 programmed Parameters 1 Channel number 2 Block number label 3 G code number Definitions A non allowed G function number parameter 3 has been programmed for a G group with indirect G code programming Only the G function numbers indicated in the Programming Guide Fundamentals Section 12 3 List of G functions Path conditions ar...

Page 174: ...n level is either beyond the permitted value range or the protection level change is not allowed The REDEF instruction is only executable in INITIAL_INI blocks on SINUMERIK 840D P1 6 94 The protection level may be changed only if 1 The current protection level is equal to or higher than the level originally defined and 2 The new protection level is to be below the level originally defined The high...

Page 175: ...ter positions on the incorrect block Remove the displayed language elements keyword with its parameters from this block and insert in the block provided for this purpose Program Continuation Clear alarm with NC START or RESET key and continue the program 12510 Channel 1 block 2 too many machine data 3 Parameters 1 Channel number 2 Block number label 3 Source symbol Definitions In the part program ...

Page 176: ...s an attempt was made to define a G function with more than 3 decades or an M function with more than 2 decades as identifier of the macro Example _N_UMAC_DEF DEFINE G4444 AS G01 G91 G1234 DEFINE M333 AS M03 M50 M99 M17 Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Press the NC Stop key and select the function Correction block with the softkey PROGRAM CORR...

Page 177: ...ir Check interface definition of subroutine Check options See also MN_NC_LANGUAGE_CONFIGURATION Program Continuation Clear alarm with NC START or RESET key and continue the program 12552 Channel 1 block 2 tool magazine OEM parameter not defined Option not set Option not set Parameters 1 Channel number 2 Block number label Definitions The programmed TC_ Cx system variable is not known in the contro...

Page 178: ...ogrammed Enable the option required if a language command of a function with a non enabled option has been programmed See also MN_NC_LANGUAGE_CONFIGURATION Program Continuation Clear alarm with NC START or RESET key and continue the program 12554 Channel 1 block 2 replacement cycle 3 for the predefined procedure is missing Parameters 1 Channel number 2 Block number label 3 Cycle name Definitions T...

Page 179: ... Dir Check the interface definition of the subroutine Program Continuation Clear alarm with NC START or RESET key and continue the program 12556 Channel 1 block 2 name 3 Name is already known Parameters 1 Channel number 2 Block number label 3 Source symbol Definitions The name of the symbol created is part of the NC language scope and therefore already known Although the NC function is not active ...

Page 180: ...ter value range 0 255 STRING Property Character string max 100 values value range 0 255 AXIS Property Axis addresses value range Axis names only FRAME Property Geometric information value range As for axis paths Program Continuation Clear alarm with NC START or RESET key and continue the program 12570 Channel 1 block 2 too many motion synchronous actions in 3 Parameters 1 Channel number 2 Block nu...

Page 181: ...urce text area Definitions Call by reference parameters keyword VAR are not possible with technology cycles Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Correct PROC instruction of technology cycle Program Continuation Clear alarm with NC START or RESET key and continue the program 12580 Channel 1 block 2 3 not permissible for assignment in motion synchro...

Page 182: ... actions i e in the interpolation cycle All other variables e g user defined variables are still computed at block preparation It is not permissible to index the index of a variable for block preparation with a real time variable Example DEF INT INPUT 3 WHEN A_IN 1 INPUT A_INA 1 DO The locally defined variable INPUT must not be indexed with a real time variable Program editing WHEN A_IN 1 AC_MARKE...

Page 183: ...he functions SYNFCT and PUTFTOCF only certain variables are allowed for example AC_DTGPW Program Continuation Clear alarm with NC START or RESET key and continue the program 12585 Channel 1 block 2 variable 3 cannot be changed synchronously with motion Parameters 1 Channel number 2 Block number label 3 Source symbol Definitions When assigning SYNFCT in motion synchronous actions and result variabl...

Page 184: ...ample 2 WHENEVER DO AC_MARKER 1 AA_IM X AA_MM X Improvement WHENEVER DO AC_PARAM 1 AA_IM X AA_MM X Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Modify part program Use variables of the same type Program Continuation Clear alarm with NC START or RESET key and continue the program 12587 Channel 1 block 2 motion synchronous action operation function 3 not al...

Page 185: ...e signals are set Alarm display Remedy Modify part program Replace the on line variable by an arithmetic variable Program Continuation Clear alarm with NC START or RESET key and continue the program 12590 Channel 1 block 2 global user data cannot be created Parameters 1 Channel number 2 Block number label Definitions The number of global user data blocks is defined in machine data MC_NUM_GUD_MODUL...

Page 186: ...ble and transfer this Program Continuation Clear alarm with NC START or RESET key and continue the program 12620 Channel 1 block 2 accessing this variable as single character not possible 3 Parameters 1 Channel number 2 Block number label 3 Source string Definitions The variable is not a user defined variable The single character access is only allowed for user defined variables LUD GUD Reaction C...

Page 187: ...art program 12650 Channel 1 block 2 axis identifier 3 different in channel 4 Parameters 1 Channel number 2 Block number 3 Source symbol 4 Channel number with different axis definition Definitions In cycles that are preprocessed at Power On only those geometry and channel axis identifiers may be used that exist in all channels with the same meaning In different channels different axis indices are a...

Page 188: ...meters 1 Channel number 2 Block number 3 Name of the technology cycle call Definitions In a technology cycle it is not possible to call a subroutine or another technology cycle Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Modify part program Program Continuation Clear alarm with NC START or RESET key and continue the program 12700 Channel 1 block 2 contou...

Page 189: ...ge element is not allowed or unknown in external language mode Only the language elements from Siemens mode which are used for subprogram calls except for Lxx and the language constructs for program repetition with REPEAT UNTIL are allowed Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Modify part program Check that the language command is available in Siem...

Page 190: ...h G07 1 C0 For C the name of the rotary axis defined in the TRACYL machine data has to be programmed Reaction Correction block is reorganized Interface signals are set Alarm display Remedy G07 1 block program the cylinder radius under the name of the rotary axis for the cylinder interpolation Program Continuation Clear alarm with NC START or RESET key and continue the program 12726 Channel 1 block...

Page 191: ...efinitions When calling a modal macro no other modal macro modal cycle or modal subroutine may be active Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Modify part program Program Continuation Clear alarm with NC START or RESET key and continue the program 14000 Channel 1 block 2 illegal end of file Parameters 1 Channel number 2 Block number label Definitio...

Page 192: ...tart disable has been set for this file Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Reset the program specific start disable for file 3 Program Continuation Clear alarm with NC START or RESET key and continue the program 14008 Channel 1 block 2 WRITE command writes in the temporary memory area in _N_EXT_DIR Parameters 1 Channel number 2 Block number labe...

Page 193: ...tory Load the programmed directory in the file system of the NCK Program Continuation Clear alarm with NC START or RESET key and continue the program 14010 Channel 1 block 2 invalid default parameter in subroutine call Parameters 1 Channel number 2 Block number label Definitions In a subroutine call with parameter transfer parameters have been omitted that cannot be replaced by default parameters ...

Page 194: ...ctories max of 24 signs programmName Name of subroutine max of 24 signs A reload buffer for executing from external was called as subroutine Note Unknown designators string found in the parts program line by themselves are interpreted as subroutine calls Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Ensure that the subroutine alarm parameter 3 is available...

Page 195: ... protection level of the NC control which was active at the time In SW 5 or higher a program edited on HMI can no longer be started with NC Start The alarm will also be issued if a file other than the specified definition file has been selected for the GUD or macro definition Reaction Alarm display Remedy Reload the program in the NCK memory or check and correct the name of the directory workpiece...

Page 196: ...el Definitions When calling M code subroutine with parameter transfer an illegal syntax was detected Address extension not programmed as a constant M function value not programmed as a constant Note If a parameter transfer has been programmed via MD MN_M_NO_FCT_CYCLE_PAR for an M function replacement the following restriction applies to this M function both the address extension and the M function...

Page 197: ...ion Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Modify part program Program Continuation Clear alarm with the RESET key Restart part program 14022 Channel 1 block 2 error on function or procedure call error code 3 Parameters 1 Channel number 2 Block number label 3 Error code Definitions An error occurred during a function or procedure call The c...

Page 198: ...anized Interface signals are set Alarm display Remedy Modify part program Program Continuation Clear alarm with NC START or RESET key and continue the program 14028 Channel 1 block 2 motion synchronous action Technology cycle programmed with too many parameters Parameters 1 Channel number 2 Block number label Definitions Maximum number of transfer parameters for one technology cycle exceeded React...

Page 199: ...N TRUE each angle is accepted without an alarm if necessary the angle is automatically limited during interpolation Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Modify part program Program Continuation Clear alarm with NC START or RESET key and continue the program 14035 Channel 1 block 2 involute start point invalid Parameters 1 Channel number 2 Block nu...

Page 200: ...int of the basic circle The deviation of the effective end radius from the programmed value is greater than the permissible value specified in MD INVOLUTE_RADIUS_DELTA Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Modify part program Program Continuation Clear alarm with NC START or RESET key and continue the program 14039 Channel 1 block 2 involute end po...

Page 201: ... the circle The angle in the radian measure between both straight lines from the starting point to the center calculated programmed as such must be lower than the root of 0 001 corresponding to approx 1 8 degrees Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Please inform the authorized personnel service department Check MD 21000 CIRCLE_ERROR_CONST and 210...

Page 202: ...locks an operand stack with a fixed set size is used With very complex expressions this stack can overflow This may also occur with extensive expressions in synchronized actions Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Divide up complex arithmetic expressions into several simpler arithmetic blocks Program Continuation Clear alarm with NC START or RESE...

Page 203: ... Channel number 2 Block number label Definitions With Differential block skip a skip level greater than 7 has been specified In packet 1 specification of a value for the skip level is rejected by the converter as a syntax error i e the only possibility is a Suppress block ON OFF on one level Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Enter a skip level ...

Page 204: ...m part with CALL program name BLOCK start label TO end label has not been found or the same program part repetition has been called recursively Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Check the start and end labels for programming repetition in the user program Program Continuation Clear alarm with NC START or RESET key and continue the program 14085...

Page 205: ...ed which is not allowed in the current program context The code of the function in question is entered in the index parameter Index 1 RET command was programmed in the main program level Index 2 Conflict between Cancel level Clear number of passes and Implicit GET Index 3 Conflict ASUB start immediately after selection of overstore up to P3 Index 4 MD MN_G53_TOOLCORR 1 SUPA G153 G53 programmed in ...

Page 206: ...master spindle Master spindle without encoder 5 An axis name was programmed which no longer exists e g when using axial variables as an index Or it was programmed as index NO_AXIS Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Correct the part program according to which of the above errors is involved Program SPOS Set the correct master spindle with SETMS P...

Page 207: ...rection block is reorganized Interface signals are set Alarm display Remedy Reduce the number of coefficients The polynomial block may have a form no greater than the following N1 POLY PO X 1 11 2 22 3 33 PO Y 1 11 2 22 3 33 N1 PO n PL 44 n n axis identifier max 8 path axes per block Program Continuation Clear alarm with NC START or RESET key and continue the program 14095 Channel 1 block 2 radius...

Page 208: ...to REAL INT BOOL CHAR STRING AXIS FRAME yes 1 Value 0 corresponds to TRUE value 0 corresponds to FALSE 2 String length 0 FALSE otherwise TRUE 3 If only 1 character It is not possible to convert from type AXIS and FRAME nor into type AXIS and FRAME Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Modify the program section such that the value range is not exce...

Page 209: ... Adapt part program With the function STRLEN it is also possible to test the size of the sum string before performing the chaining operation Program Continuation Clear alarm with the RESET key Restart part program 14100 Channel 1 block 2 orientation transformation not available Parameters 1 Channel number 2 Block number label Definitions Up to 4 transformation groupings transformation types can be...

Page 210: ...olynominal degree greater than 5 programmed for orientation vector angle Parameters 1 Channel number 2 Block number label Definitions During polynomial interpolation for the orientation vector a polynomial degree larger than 5 has been programmed Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Modify part program Program Continuation Clear alarm with NC STAR...

Page 211: ...y the 5th axis will move and the 4th axis will retain its starting position If a motion is programmed that does not traverse the pole point directly but passes it very closely the preset interpolation will be deviated from if the path forms a circle that is defined by the machine data 24530 TRAFO5_NON_POLE_LIMIT_1 changeover angle that refers to the 5th axis The interpolated contour is then placed...

Page 212: ...n programmed while ORIPATH ORIPATHS is active Parameters 1 Channel number 2 Block number label Definitions The orientation has been entered as an absolute value e g by a direction vector or a rotation vector although ORIPATH or ORIPATHS are active When ORIPATH ORIPATHS is active the orientation is determined from the lead angle tilt angle and angle of rotation relative to the path tangent and surf...

Page 213: ...rientation not possible Parameters 1 Channel number 2 Block number label Definitions The programmed orientation vectors direction vectors in the beginning of block and end of block point include an angle of 180 degrees Therefore the interpolation plane cannot be determined Example N50 TRAORI 1 N55 A3 0 B3 0 C3 1 N60 A3 0 B3 0 C3 1 the vector of this block is precisely opposite to that in the prece...

Page 214: ...f the angle between the start and end orientation Otherwise a taper cannot be defined Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Modify part program Program Continuation Clear alarm with NC START or RESET key and continue the program 14124 Channel 1 block 2 start tangent for orientation is zero Parameters 1 Channel number 2 Block number label Definition...

Page 215: ...cluded in the transformation Specification of Euler or RPY angles A2 B2 C2 Specification of the normal orientation vector AN3 BN3 CN3 Specification of the THETA angle of rotation Reaction Correction block is reorganized Interpreter stop Interface signals are set Alarm display Remedy Modify part program Program Continuation Clear alarm with NC START or RESET key and continue the program 14128 Chann...

Page 216: ...is channel Interface signals are set Alarm display Remedy Reduce the number of initialization values Program Continuation Clear alarm with the RESET key Restart part program 14131 Channel 1 block 2 orientation axes and lead tilt angles programmed Parameters 1 Channel number 2 Block number label Definitions An orientation angle and a leading or sideways angle were programmed at the same time Reacti...

Page 217: ...meters 1 Channel number 2 Block number label Definitions Programming of orientation polynomials both for the angles PO PHI PO PHI and for the coordinates of a reference point on the tool PO XH PO YH PO ZH is not permitted Orientation polynomials can only be programmed if an orientation transformation is active and the orientation is changed by interpolating the vector ORIVECT ORICONxxx ORICURVE i ...

Page 218: ... rotation of orientation PO THT can only be programmed if the active transformation supports it Reaction Correction block is reorganized Interpreter stop Interface signals are set Alarm display Remedy Modify the NC program Program Continuation Clear alarm with NC START or RESET key and continue the program 14140 Channel 1 block 2 position programming without transformation not allowed Parameters 1...

Page 219: ...s reorganized Interpreter stop Interface signals are set Alarm display Remedy Change the NC program Program Continuation Clear alarm with NC START or RESET key and continue the program 14148 Channel 1 illegal reference system for Cartesian manual traverse Parameters 1 Channel number Definitions In the setting data SC_CART_JOG_MODE an illegal value has been entered for the reference system with Car...

Page 220: ...solution violates the upper limit 10 2nd rotary axis of the first solution violates the lower limit 20 2nd rotary axis of the first solution violates the upper limit 100 1st rotary axis of the second solution violates the lower limit 200 1st rotary axis of the second solution violates the upper limit 1000 2nd rotary axis of the second solution violates the lower limit 2000 2nd rotary axis of the s...

Page 221: ...rmation see machine data 20184 TOCARR_BASE_FRAME_NUMBER Reaction Correction block is reorganized Interpreter stop Interface signals are set Alarm display Remedy Change the NC program or machine data 20184 TOCARR_BASE_FRAME_NUMBER Program Continuation Clear alarm with NC START or RESET key and continue the program 14156 Channel 1 toolholder selection error at reset Parameters 1 Channel number Defin...

Page 222: ...angles with the language commands ROTS or AROTS A maximum of two angles can be programmed Reaction Correction block is reorganized Interpreter stop Interface signals are set Alarm display Remedy Modify program Program Continuation Clear alarm with NC START or RESET key and continue the program 14160 Channel 1 block 2 tool length selection without geometry axis specification Parameters 1 Channel nu...

Page 223: ...l the tool was rotated through 90 degrees with a tolerance of about 1 degree out of the active machining plane As a result the cutting edge position is no longer defined in the machining plane With the aid of machine data MC_CUTMOD_ERR it can be determined for each of the named errors whether the fault condition is to lead to the issue of an alarm and whether the alarm is only to be displayed or a...

Page 224: ...ction Interface signals are set Alarm display NC Stop on alarm at block end Remedy Modify part program Program Continuation Clear alarm with NC START or RESET key and continue the program 14185 Channel 1 block 2 D number 3 is not defined Parameters 1 Channel number 2 Block number label 3 D number of ISO mode Definitions The specified D number is not assigned to a tool language mode ISO_2 Reaction ...

Page 225: ...ng data is always read when a new edge is selected The error code indicates the cause of the error 1 The string only consists of blanks or a sign 2 Unknown frame name after P_ 3 No colon after the first valid frame name 4 Insufficient memory space for creating a frame internally 5 Invalid frame index 6 Further characters found after complete string 7 Second frame name is missing after the colon 8 ...

Page 226: ...ange tool change cutter turning tool geometry axis replacement Reaction Correction block is reorganized Local alarm reaction Interface signals are set Alarm display NC Stop on alarm at block end Remedy Modify part program Reduce the offset in tool direction to zero Program Continuation Clear alarm with NC START or RESET key and continue the program 14199 Channel 1 block 2 illegal plane change for ...

Page 227: ...ned by the polar angle AP Program Continuation Clear alarm with NC START or RESET key and continue the program 14210 Channel 1 block 2 polar angle too large Parameters 1 Channel number 2 Block number label Definitions In specifying the endpoints in a traversing block with G00 G01 G02 or G03 in polar coordinates the value range of the polar angle programmed under the keyword AP has been exceeded It...

Page 228: ...ar coordinates the value range of the pole angle specified under keyword AP has been exceeded It covers the range from 360 to 360 degrees with a resolution of 0 001 degrees Definition of terms Specification of end of block point with polar angle and polar radius referring to the current pole preparatory functions G00 G01 G02 G03 New definition of the pole with polar angle and pole radius referring...

Page 229: ...gram Continuation Clear alarm with NC START or RESET key and continue the program 14300 Channel 1 block 2 overlaid handwheel motion activated incorrectly Parameters 1 Channel number 2 Block number label Definitions Handwheel override has been called up incorrectly 1 For positioning axes Handwheel override programmed for indexing axes No position programmed FA and FDA programmed for the same axis i...

Page 230: ...e is active for this axis with the handwheel 7 The DRF movement for this axis cannot be executed as a velocity override of the path with the handwheel is active and the axis belongs to the path 8 The DRF movement for this axis cannot be executed as the contour handwheel is active with this handwheel and the axis belongs to the path 9 The DRF movement for this axis cannot be executed as the axis is...

Page 231: ... number 2 Block number label Definitions A change of transformation is not allowed in a spline curve section A series of spline blocks must be concluded Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Modify part program Program Continuation Clear alarm with NC START or RESET key and continue the program 14403 Channel 1 block 2 preprocessing and main run mig...

Page 232: ... not a modulo axis modify machine data restart TRACYL The programmed parameter is not allowed when transformation is selected TRAANG The programmed parameter is not allowed when transformation is selected Parameterization via machine data has an error Parameter is faulty e g TRAANG unfavorable angle value modify machine data restart Persistent transformation Machine data for persistent transformat...

Page 233: ...eometry axis changeover Parameters 1 Channel number 2 Block number label Definitions It is not permissible to change the assignment of geometry axes to channel axes when transformation is active Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Modify part program Program Continuation Clear alarm with NC START or RESET key and continue the program 14413 Channe...

Page 234: ...on block Program Continuation Clear alarm with NC START or RESET key and continue the program 14415 Channel 1 block 2 tangent control changeover geometry channel axis not allowed Parameters 1 Channel number 2 Block number label Definitions An assignment change of the geometry axes to channel axes is not permitted with active tangential control Reaction Correction block is reorganized Interface sig...

Page 235: ...nized Interface signals are set Alarm display Remedy Modify part program Program Continuation Clear alarm with NC START or RESET key and continue the program 14434 Channel 1 block 2 rel lift off path for tangential axis 3 is invalid Parameters 1 Channel number 2 Block number label 3 Axis name Definitions Factor r as programmed on TLIFT for the relative lift off path must be within range 0 r 1 Reac...

Page 236: ... subroutine name without parameter transfer PROC UPNAME M17 ENDPROC 3 Subroutine structure with keyword and subroutine name with parameter transfer call by value PROC UPNAME VARNAME1 VARNAME2 M17 ENDPROC 4 Subroutine structure with keyword and subroutine name with parameter transfer call by reference PROC UPNAME Typ1 VARNAME1 Typ2 VARNAME2 M17 ENDPROC Program Continuation Clear alarm with NC START...

Page 237: ...correspondence and correctness Program Continuation Clear alarm with the RESET key Restart part program 14540 Channel 1 block 2 contour tool the min limit angle has been programmed more than once edge D 3 Parameters 1 Channel number 2 Block number label 3 Edge number label Definitions The limit angle of a contour tool must be equal zero in an involved edge only Reaction Correction block is reorgan...

Page 238: ...finitions On defining a contour tool either no limit angle must be indicated or both the minimum and the maximum limit angle must be programmed once for each Reaction Correction block is reorganized Local alarm reaction Interface signals are set Alarm display NC Stop on alarm at block end Remedy Change tool definition Program Continuation Clear alarm with NC START or RESET key and continue the pro...

Page 239: ...concave corners Reaction Correction block is reorganized Local alarm reaction Interface signals are set Alarm display NC Stop on alarm at block end Remedy Change tool definition Program Continuation Clear alarm with NC START or RESET key and continue the program 14547 Channel 1 block 2 contour tool checksum erroneous or not available Parameters 1 Channel number 2 Block number label Definitions Whe...

Page 240: ...d for contour tools on active tool radius compensation The error cause is explained in detail by the error code 1 In G code group 17 KONT is active during activation 2 In G code group 17 KONT is active during deactivation 9 In G code group 40 CUTCONOF is not active 10 Reprogramming of G41 G42 in already active tool radius compensation not permissible 20 Circle with more than one rotation not permi...

Page 241: ...m Program Continuation Clear alarm with NC START or RESET key and continue the program 14551 Channel 1 block 2 contour tool angle area of edge D 3 larger than 359 degrees Parameters 1 Channel number 2 Block number label 3 Edge number label Definitions A single edge must cover a max angle area of 359 degrees Reaction Correction block is reorganized Local alarm reaction Interface signals are set Ala...

Page 242: ... Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Check the connection to the HMI Increase MN_MMC_CMD_TIMEOUT Program Continuation Clear alarm with the RESET key Restart part program 14603 Channel 1 block 2 timeout during execution from external source Parameters 1 Channel number 2 Block number label Definitions If a program is selected for ...

Page 243: ..._N_SEL_BL 2 An invalid line number for the range end was transferred with the PI service _N_CHKRUN 3 PI service _N_CHKSEL was activated although a block selection PI service _N_SEL_BL was active for the selected program Reaction Alarm display Remedy Value 1 Supply PI service _N_SEL_BL with the correct line number 2 Supply PI service _N_CHKRUN with the correct line number for the range end 3 Ensure...

Page 244: ...fic machine data warm restart Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Please inform the authorized personnel service department If the runtime error occurred as the result of a temporary excessive load on the system e g in the MMC area or in OEM application error free execution is possible on repeating the program or operator action...

Page 245: ...ror on selection of synchronized spindle 104 Error on selection of work offset Particularly when tool management is active it is possible that a tool on the spindle or the toolholder is disabled but still needs to be activated These tools are automatically activated on RESET On START machine data MC_TOOL_CHANGE_ERROR_MODE can be used to specify whether an alarm is to be generated or an automatic b...

Page 246: ...r this is not possible as axis 2 required for this is not available Possible reason The axis was occupied by another channel or the PLC Reaction Interface signals are set Alarm display Remedy Use the GET command to get axis 2 in the channel in which the transformation is to be selected Select the transformation by means of the part program command Program Continuation Clear alarm with the RESET ke...

Page 247: ...heck tool data Check machine data Program Continuation Clear alarm with the RESET key Restart part program 14740 Channel 1 block 2 no tool data available for centerless grinding Parameters 1 Channel number 2 Block number label Definitions For centerless grinding the tool data must be contained in T1 D1 grinding wheel or T2 D1 regulating wheel An error has been found here Reaction Interpreter stop ...

Page 248: ...figured via the machine data MC_MM_IPO_BUFFER_SIZE MC_MM_NUM_BLOCKS_IN_PREP MC_MM_NUM_SAFE_SYNC_ELEMENTS and MC_MM_NUM_SYNC_ELEMENTS If these resources are insufficient for executing the part program then this alarm is issued Parameter 3 shows which resource has run out Increase identifier 2 MC_MM_IPO_BUFFER_SIZE or MC_MM_NUM_BLOCKS_IN_PREP Increase identifier 2 MC_MM_NUM_SYNC_ELEMENTS MC_MM_NUM_S...

Page 249: ...are set Alarm display Remedy Modify part program Program Continuation Clear alarm with NC START or RESET key and continue the program 14755 Channel 1 block 2 motion synchronous actions without traverse motion Parameters 1 Channel number 2 Block number label Definitions The programmed motion synchronous action and the function Several feeds require a traversing motion or the value of the traversing...

Page 250: ...ine data MDC 36730 DRIVE_SIGNAL_TRACKING The system variable VA_IS Safe Actual Position is available only if the machine data MA_SAFE_FUNCTION_ENABLE has been set and the option ON_NUM_SAFE_AXES has been set to a sufficient size Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Modify program or machine data Program Continuation Clear alarm with NC START or RE...

Page 251: ...nel 1 block 2 motion synchronous action DELDTG function not allowed with active tool radius compensation Parameters 1 Channel number 2 Block number label Definitions Rapid delete distance to go for synchronous actions is not allowed with DELDTG when tool radius compensation is active Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Deactivate tool radius comp...

Page 252: ...can be transferred The link variables are not transferred until one of the next interpolation cycles The assignment is not lost Reaction Alarm display Warning display Remedy Insert main run blocks between the assignments if the program sequence allows See also A_LINK_TRANS_RATE Program Continuation Clear alarm with the Delete key or NC START 14765 NCU link cannot transfer all link variables Defini...

Page 253: ...alarm with the Delete key or NC START 14767 Machine data matching via NCU link not complete Definitions A non released option has been used in the block Reaction NC not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Change less setting or machine data at the same time Program Continuation Switch control OFF ON 14768 Axial auxiliary function f...

Page 254: ...default 1 For each user defined auxiliary function to be assigned to a group the assignment is effected through 4 channel specific machine data Return jump from asynchronous subprogram with M02 M17 M30 whereby the M code is not alone in the block This is impermissible if the asynchronous subprogram interrupts a block with WAITE WAITM or WAITMC Remedy Program M02 M17 M30 alone in the block or repla...

Page 255: ...cyl option 13 Traang option 14 Oscill option 15 SynSpi option 16 Repos option 17 Spline option 18 Involute option 19 Poly option 20 Compress option 23 Masl option 24 ExtLang or ExtLanguage option not activated 25 TechCycle option 26 Liftfast option 27 ProgAccel option 33 AllAsupSynact option 34 CmdAxSpind option 35 Mea2 option 36 ProgAnaOut option 37 OptAaTOff option 41 MachineMaintenance option 4...

Page 256: ...o activate a group of the coordinate system specific working area limitation However this group is not set up see machine data MC_MM_NUM_WORKAREA_CS_GROUPS Reaction Correction block is reorganized Interface signals are set Alarm display The NC program is stopped The G code of the group WALCS01 WALCS10 can be changed Remedy Modify part programm Activate more coordinate system specific working area ...

Page 257: ... 1 Channel number 2 Block number label 3 Axis Definitions A negative feed FA value has been programmed for the displayed axis presently operating as a positioning axis The positioning velocity may be programmed in the range 0 001 to 999 999 999 mm min deg min for the metric input system and 0 000 1 to 39 999 999 9 inch min inch rev for the inch input system Reaction Correction block is reorganized...

Page 258: ...rammed Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Correct the value assignment The programmed F value should be greater than zero Zero is allowed but has no effect Program Continuation Clear alarm with NC START or RESET key and continue the program 14820 Channel 1 block 2 negative value for maximum spindle speed programmed with constant cutting speed Pa...

Page 259: ...has been made to deselect GWPS for the active tool although the tool length compensation has not been activated Deselection refers to an invalid spindle number Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Check GWPSON and GWPSOF command Check tool compensation data TC_DP1 400 499 TC_TGP1 Spindle number Program Continuation Clear alarm with NC START or RES...

Page 260: ...P3 length 1 4 for TC_DP4 length 2 5 for TC_DP5 length 3 6 for TC_DP6 radius A grinding wheel radius equal to zero has been specified On deselecting tool monitoring with TMOF one of the following errors occurred Deselection does not refer to a grinding specific tool 400 499 An attempt has been made to deselect tool monitoring for the active tool although tool length compensation is not active Desel...

Page 261: ...T or RESET key and continue the program 14850 Channel 1 block 2 changing the reference axis for a constant cutting speed not allowed Parameters 1 Channel number 2 Block number label Definitions The attempt was made via the SCC AX instruction to change the reference axis for a constant cutting speed This is not allowed if the indicated axis is no geometry axis Reaction Correction block is reorganiz...

Page 262: ...ht line is generated between the initial and end points without alarm message Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Locate the position of the intermediate point with the parameters I J and K in such a way that it actually is located between the initial and end points of the circle or do not make use of this type of circle programming and instead p...

Page 263: ...ATA instruction and all following assignments to channel data This error message occurs regularly when first reading in an INITIAL Init block with which a multi channel system is to be installed In this case 1 NCK Restart must be executed in order to activate the global machine data already input for the installation of the other channels 2 Input of the INITIAL Init block must be repeated Program ...

Page 264: ...f the channel has been activated operation may be continued after another NCK RESET POWER ON without further measures i e reloading the file is not required If the channel has not been activated make sure that the channel inactivated by mistake is re activated If the settings of the channel activation are part of the file to be loaded e g archive file the file must either be modified with the rele...

Page 265: ...ORG_LUD_MODULES Program Continuation Clear alarm with the RESET key Restart part program 15110 Channel 1 block 2 REORG not possible Parameters 1 Channel number 2 Block number label Definitions In order to synchronize the preprocessing run and the main run with REORG the control accesses modification data which are maintained in a logfile The alarm indicates that no more capacity is available in th...

Page 266: ...form the authorized personnel service Program Continuation Alarm display showing cause of alarm disappears No further operator action necessary 15122 Power ON after power failure 1 data were restored of which 2 machine data 3 errors Parameters 1 Number of data 2 Number of machine data 3 Number of errors occurred Definitions Notification alarm The alarm has no negative effect as long as 3 the numbe...

Page 267: ...umber 2 Block number label Definitions A block element is required but the block element memory is empty Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Please inform the authorized personnel service department Modify the block search configuration in machine data 28060 MM_IPO_BUFFER_SIZE decrease size of IPO buffer if necessary or 28070 MM...

Page 268: ... Modify part program Program Continuation Clear alarm with the Delete key or NC START 15171 Channel 1 block 2 compiled program 3 older than the relevant subroutine Parameters 1 Channel number 2 Block number label 3 Compiled program file name Definitions When calling a precompiled subroutine it was noticed that the compiled program is older than the relevant SPF file The compiled program was delete...

Page 269: ...l normally need to increase the values of MN_MM_NUM_MAX_FUNC_NAMES and MN_MM_NUM_MAX_FUNC_PARAM See also the explanations for alarm 6010 Program Continuation Clear alarm with the Delete key or NC START 15180 Channel 1 block 2 Error on editing program 3 as INI DEF file Parameters 1 Channel number 2 Block number label 3 String Definitions Errors were found when processing an initialization program I...

Page 270: ...ENT file name Definitions An error has occurred on executing PROGEVENT With alarm 15187 the name of the program that was started as PROGEVENT is displayed Alarm 15187 is displayed together with the alarm that describes the error cause Alarm 15187 is also output when the alarm occurs in a subroutine started from PROGEVENT Reaction Interface signals are set Alarm display Remedy Correct the PROGEVENT...

Page 271: ...In the function Block search with calculation a negative number of passes has been entered in column P number of passes The permissible range of values is P 1 P 9 999 Reaction Alarm display Remedy Enter only positive number of passes within the range of values Program Continuation Clear alarm with the Delete key or NC START 15310 Channel 1 block 2 file requested during block search is not availabl...

Page 272: ...search target not found Parameters 1 Channel number 2 Block number label Definitions The specified program has been searched to the end of the program without the selected search target having been found Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Check the part program change the block search typing error in the part program and restar...

Page 273: ... alarm with the RESET key Restart part program 15390 Channel 1 block 2 3 not executed during block search Parameters 1 Channel number 2 Block number label 3 Source symbol Definitions During block search commands for switching deleting and defining of the electronic gear are not executed and not gathered but simply skipped Reaction NC Start disable in this channel Interface signals are set Alarm di...

Page 274: ...dentifier An Init block may contain value assignments only and global data definitions if they are not defined again in a program that can be executed later but no motion or synchronous actions Program Continuation Clear alarm with the RESET key Restart part program 15420 Channel 1 block 2 instruction in current mode not allowed Parameters 1 Channel number 2 Block number label Definitions The alar...

Page 275: ...ssible angle of shear e g when the sum of angles between the axis vectors is greater than 360 degrees Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Program the angle of shear in accordance with the geometrical conditions of the machine and workpiece system Program Continuation Clear alarm with the RESET key Restart part program 15700 Chan...

Page 276: ...of columns for the array created for CONTPRON CONTDCON does not conform to the current programming guide Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Modify part program Program Continuation Clear alarm with the RESET key Restart part program 15900 Channel 1 block 2 touch probe not allowed Parameters 1 Channel number 2 Block number label...

Page 277: ...lock 2 no traverse motion programmed Parameters 1 Channel number 2 Block number label Definitions Measure with deletion of distance to go In the part program no axis or a traversing path of zero has been programmed with the command MEAS measure with deletion of distance to go Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Correct the part program and add th...

Page 278: ...e for the lifting path must not be negative Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Modify part program Program Continuation Clear alarm with NC START or RESET key and continue the program 16010 Channel 1 block 2 machining stop after lift fast Parameters 1 Channel number 2 Block number label Definitions LIFTFAST without interrupt routine Asup has bee...

Page 279: ...REPOS command is only possible in an asynchronous subprogram interrupt routine If the REPOS command was programmed e g in the main program or in a cycle part program execution is aborted with alarm 16020 In addition the alarm is output in the following situations Access to AC_RETPOINT repositioning point outside an ASUP e g in the main program An axis to be repositioned was a oscillating axis with...

Page 280: ...e in programming This channel does not recognize the spindle number The alarm can occur together with a dwell or SPI function Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Please inform the authorized personnel service department Check the part program to determine whether the programmed spindle number is correct and whether the program is run in the corre...

Page 281: ... control mode before calling the dwell time Program Continuation Clear alarm with NC START or RESET key and continue the program 16111 Channel 1 block 2 spindle 3 No speed programmed Parameters 1 Channel number 2 Block number label 3 Spindle Definitions Programming of a speed is expected Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Program speed with S sp...

Page 282: ...transformation inclined axis Transmit or Tracyl if FTOCON is active Case 3 Tool change is not allowed with M06 if FTOCON has been active since the last tool change Case 4 Orientable tool holder is active Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Modify part program Deselect fine tool compensation with FTOCOF Program Continuation Clear alarm with NC STA...

Page 283: ...n the polynomial length in the denominator polynomial Program Continuation Clear alarm with NC START or RESET key and continue the program 16400 Channel 1 block 2 positioning axis 3 cannot participate in spline Parameters 1 Channel number 2 Block number label 3 Axis name spindle number Definitions An axis assigned to a spline grouping n with SPLINEPATH n AX1 AX2 has been programmed as positioning ...

Page 284: ...medy Modify part program Program Continuation Clear alarm with NC START or RESET key and continue the program 16422 Channel 1 block 2 angle 3 programmed repeatedly in the block Parameters 1 Channel number 2 Block number label 3 Angle Definitions It is not allowed to program more than one rotation angle THETA for the orientation in one block The angle of rotation can either be programmed explicitly...

Page 285: ...ate system traversing of a geometry axis as positioning axis i e along its axis vector in the rotated coordinate system would mean traversing of several machine axes This is in conflict with the positioning axis concept however in which one axis interpolator runs in addition to the path interpolator Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Traverse ge...

Page 286: ...ic position DIAMON or DIAM90 of the G 29 group during booting programming of DIAMON or DIAM90 programming of DIAMONA AX DIAM90A AX or DAC DIC RAC RIC Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Please inform the authorized personnel service department When programming DIAMON DIAM90 a traverse axis must be configured via MD20100 When programming DIAMONA A...

Page 287: ...le 3 maximum number of CP modules 4 has been exceeded Parameters 1 Channel number 2 Block number label 3 Axis name spindle number 4 Max number of CP modules Definitions An attempt was made to activate more generic couplings than are configured in MD18450 Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Reduce the number of defined or active couplings or incre...

Page 288: ... spindle number 4 Max number of CP master values Definitions An attempt was made to activate more master values of generic couplings than are configured in MD18452 Reaction NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Reduce the number of defined or active master values or increase the total number of master values configured in MD18452 If necess...

Page 289: ...ible Parameters 1 Channel number 2 Block number label 3 Axis name spindle number 4 CP instruction Definitions The stated instructions are not permitted together in one block for a following axis spindle of a generic coupling Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Modify part program Program Continuation Clear alarm with NC START or RESET key and con...

Page 290: ...er 2 Block number label 3 Axis name spindle number 4 CP instructions Definitions The stated instruction is not permitted for the stated type of generic coupling Reaction NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Modify part program Program Continuation Clear alarm with NC START or RESET key and continue the program 16688 Channel 1 block 2 foll...

Page 291: ...not possible Parameters 1 Channel number 2 Block number label 3 Axis name spindle number 4 Reference system Definitions An attempt was made to change the reference system with generic coupling active Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Modify part programm End coupling and reactivate with desired reference system Program Continuation Clear alarm ...

Page 292: ...is spindle 3 status instruction 4 is not possible Parameters 1 Channel number 2 Block number label 3 Axis name spindle number 4 Status instruction Definitions The stated instruction is not permitted for the current status of the generic coupling Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Modify part program Program Continuation Clear alarm with NC START...

Page 293: ...label 3 Axis name spindle number Definitions An instruction to an undefined coupling is to be executed Reaction NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Modify part programm Define the coupling and activate if necessary before the instruction Program Continuation Clear alarm with NC START or RESET key and continue the program 16698 Channel 1 ...

Page 294: ...d and the feed have not been programmed with G94 or G95 2 G33 thread with constant lead is active modal and G63 is programmed additionally in a following block conflict situation G63 is in the 2nd G group G33 G331 and G332 are in the 1st G group 3 G331 or G332 rigid tapping and the feed have not been programmed with G94 Reaction Correction block is reorganized Interface signals are set Alarm displ...

Page 295: ... block is reorganized Interface signals are set Alarm display Remedy The thread lead must be programmed for the specified geometry axis under the associated interpolation parameters X I Y J Z K Program Continuation Clear alarm with NC START or RESET key and continue the program 16730 Channel 1 block 2 axis 3 wrong parameter Parameters 1 Channel number 2 Block number label 3 Axis name spindle numbe...

Page 296: ...START or RESET key and continue the program 16746 Channel 1 block 2 spindle 3 selected gear stage 4 not installed Parameters 1 Channel number 2 Block number label 3 Spindle number 4 Gear stage Definitions The first gear stage data block is active The required gear stage is not installed in the 1st gear stage data block The number of gear stages installed is configured in machine data 35090 MA_NUM_...

Page 297: ... gear stage 4 expected Parameters 1 Channel number 2 Block number label 3 Spindle number 4 Gear stage Definitions G331 activates the second gear stage data block for tapping The programmed speed S of the master spindle lies outside the speed range of the active gear stage in the current traversing block The gear stage cannot be changed in the traversing block The gear stage appropriate for the spe...

Page 298: ... NC START or RESET key and continue the program 16757 Channel 1 block 2 for following spindle 3 coupling as leading spindle axis already existing Parameters 1 Channel number 2 Block number label 3 Following spindle number Definitions A coupling has been switched on in which the following spindle axis has already been active as leading spindle axis in another coupling Chained couplings cannot be pr...

Page 299: ... Correction block is reorganized Interface signals are set Alarm display Remedy Modify part program use GET Program Continuation Clear alarm with NC START or RESET key and continue the program 16762 Channel 1 block 2 spindle 3 thread function is active Parameters 1 Channel number 2 Block number label 3 Spindle number Definitions Mistake in programming The spindle function cannot be executed at the...

Page 300: ... Restart part program 16771 Channel 1 following axis 2 overlaid movement not enabled Parameters 1 Channel number 2 Axis name spindle number Definitions No gear synchronization and no overlay movement can be executed because this is not enabled at the VDI interface Reaction Alarm display Remedy Set the enable following axis overlay VDI signal Program Continuation Alarm display showing cause of alar...

Page 301: ...hronization process RESET End of program Axis goes to follow up mode Rapid stop caused by an alarm Reaction NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Channel not ready Remedy If the abort of the synchronization procedure can be tolerated or is intended the alarm can be suppressed with machine data 11410 SUPPRESS_ALARM_MASK Bit31 1 Only applicable for...

Page 302: ...s 1 Channel number 2 Block number label 3 Axis name spindle number 4 Axis name spindle number Definitions A coupling has been switched on which results in a cyclic coupling allowance being made for further couplings This cyclic coupling cannot be uniquely computed Reaction NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Please inform the authorized ...

Page 303: ...h the slave spindle axis is currently not available Possible causes The spindle axis is active in the other channel The spindle axis has been accessed by the PLC and has not yet been released Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Please inform the authorized personnel service department Put the master spindle axis with spindle axis exchange into th...

Page 304: ... in which the slave axis is already actively coupled with the other master axis Only one master spindle is allowed for the synchronous spindle function The already active master spindle is displayed as last alarm parameter Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Prior to switching on the new coupling separate the existing coupling If several master s...

Page 305: ...e signals are set Alarm display Remedy Check in the part program whether another link already exists for the axes Program Continuation Clear alarm with NC START or RESET key and continue the program 16790 Channel 1 block 2 Parameter is zero or missing Parameters 1 Channel number 2 Block number label Definitions A coupling has been switched on in which a relevant parameter has been specified with z...

Page 306: ...itch off coupling s of this axis before changing transformation or do not change the transformation Program Continuation Clear alarm with NC START or RESET key and continue the program 16794 Channel 1 block 2 coupling of axis spindle 3 prohibits reference point approach Parameters 1 Channel number 2 Block number label 3 Axis name spindle number Definitions The specified axis is a gantry slave axis...

Page 307: ...continue the program 16798 Channel 1 block 2 axis 3 is following axis and prohibits axis container rotation Parameters 1 Channel number 2 Block number label 3 Axis name spindle number Definitions The programmed axis spindle is active as a slave axis spindle in a coupling When the coupling is active the axis container cannot be rotated Reaction Correction block is reorganized Interface signals are ...

Page 308: ...mmed absolute position in the specified direction Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Please inform the authorized personnel service department In the displayed NC block replace the keyword ACP by specifying AC Absolute Coordinate If the alarm display is based on an incorrect axis definition the axis with the axis specific MD 30300 IS_ROT_AX and ...

Page 309: ... until the procedure is terminated or abort with Reset and repeat the operation Program Continuation Clear alarm with the Delete key or NC START 16904 Channel 1 program control action 2 ALNX not allowed in the current state Parameters 1 Channel number 2 Action number action name Definitions The operation program JOG block search reference point etc cannot be started or continued in the current sta...

Page 310: ...rformed in Reset state or at end of block In JOG mode no axis that is traversed as geometry axis in the switched coordinate system must be active as PLC or command axis started through static synchronized action on mode change This means that axes like that must be in the state neutral axis again Reaction Alarm display Remedy Check the program status and channel status Check in JOG mode whether th...

Page 311: ...y possible to change to AUTO mode and not to MDI mode Reaction Alarm display Remedy Either activate the Reset key to reset program processing or activate the mode in which the program was being processed previously Program Continuation Clear alarm with the Delete key or NC START 16914 Mode group 1 channel 2 mode change action 3 ALNX not allowed Parameters 1 Channel number 2 Mode group number 3 Act...

Page 312: ...umber action name Definitions All channels must be in the initial setting in order to carry out the action For example for machine data loading Reaction Alarm display Remedy Either wait until the channel status is aborted or press the Reset key Program Continuation Clear alarm with the Delete key or NC START 16919 Channel 1 action 2 ALNX is not allowed due to a pending alarm Parameters 1 Channel n...

Page 313: ...nous subroutines are activated These asynchronous subroutines can be interrupted in the same manner as user programs Unlimited nesting depth is not possible for asynchronous subroutines due to memory limitations Example An interrupt interrupts the current program processing Other interrupts with higher priorities interrupt processing of the previously activated asynchronous subroutines Possible ac...

Page 314: ...ic mode MDI JOG overstoring digitizing etc is taking place Example This alarm message is output if the Start key is pressed during a mode or sub mode change from for example automatic to MDI before the NCK has confirmed selection of the mode Reaction Alarm display Remedy Repeat action Program Continuation Clear alarm with the Delete key or NC START 16926 Channel 1 channel coordination action 2 not...

Page 315: ...ger the event on this block Program Continuation Clear alarm with the RESET key Restart part program 16930 Channel 1 preceding block and current block 2 must be separated through an executable block Parameters 1 Channel number 2 Block number Definitions The language functions WAITMC SETM CLEARM and MSG must be packed in separate NC blocks due to the language definition To avoid velocity drops thes...

Page 316: ... type 2 Parameters 1 Channel number 2 Data type Definitions The activate user data function PI service _N_SETUDT modifies a data block tool offset settable zero offset or base frame which is also written by the NC blocks in preparation In the event of a conflict the value entered by the MMC is reset Parameter 2 specifies which data block is affected 1 Active tool offset 2 Base frame 3 Active zero ...

Page 317: ...h run Parameters 1 Channel ID 2 Action number action name Definitions The action is not allowed as block search is currently running via program test Block search via program test PI Service _N_FINDBL with mode parameter 5_ With this block search type it is not permissible to activate program test or dry run feedrate Reaction Alarm display Remedy Activate the action after block search is terminate...

Page 318: ...h the RESET key Restart part program 16939 Channel 1 action 2 ALNX rejected due to active gear change Parameters 1 Channel ID 2 Action number action name Definitions Reorganization events that are possible in Stop state e g mode change are waiting for the end of the gear change However the maximum waiting period has elapsed Reaction Interface signals are set Alarm display Remedy Repeat action or i...

Page 319: ...se of alarm Reaction Alarm display Remedy Load program Check MN_ASUP_START_MASK Acknowledge alarm Program Continuation Clear alarm with the Delete key or NC START 16942 Channel 1 start program command action 2 ALNX not possible Parameters 1 Channel ID 2 Action number action name Definitions Currently the alarm occurs only in combination with the SERUPRO action SERUPRO stands for search via program...

Page 320: ...d User ASUPs are activated via FC 9 or via the fast inputs The following events lead to system ASUPS Mode change Overstore on Aborting subprogram level Switching on of single block type 2 Setting machine data effective Setting user data effective Change skip levels Dry run on off Program test off Correction block alarms Editing modi in Teach External zero offset Axis replacement Delete distance to...

Page 321: ... during block search The machine data MC_DISABLE_PLC_START specifies which channel is generally started from the PLC and which channel is only allowed to be started from another channel via the START part program command This alarm occurs if the channel was started via the START part programm command and MC_DISABLE_PLC_START FALSE was set Reaction Alarm display Remedy Modify MC_DISABLE_PLC_START o...

Page 322: ... Parameters 1 Channel ID 2 Channel ID Definitions This channel defines a WAIT marker with other channels which on their part have no correspondence with this wait marker This channel s WAIT marker has no explicit counterpart in the other channel i e the channels do not mutually wait Example Ch 3Ch 5Ch 7 WAITM 99 3 5 WAITM 99 3 5 WAITM 99 5 7 The wait markers in channels 3 and 5 mutually wait for e...

Page 323: ...run in these program sections will be acknowledged with alarm 16951 In other words When the alarm appears the user has started a search run Serupro type and the search target lies in an area that cannot be searched An area that cannot be searched can also be defined implicitly with the machine data MC_AUTO_IPTR_LOCK Note The alarm can only be generated when the simulation is completed during the s...

Page 324: ... 1 Channel ID 2 Block number label Definitions In a program area stop delay area that is bracketed with DELAYFSTON and DELAYFSTOF a program command was used that causes a stop No commands other than G4 are permissible that might cause a stop even though only shortly A stop delay area can also be defined by MN_STOP_MODE_MASK Reaction Interpreter stop NC Start disable in this channel Interface signa...

Page 325: ...ctive immediately and is not delayed This occurs every time when braking into a stop Stop Delay area i e a braking process starts before the Stop Delay area and ends not earlier than in the Stop Delay area If the Stop Delay area is entered with override 0 the Stop Delay area can also not be activated example a G4 before the Stop Delay area allows the user to reduce the override to 0 and the next b...

Page 326: ...Program Continuation Clear alarm with the Delete key or NC START 16962 Channel 1 NCK computing time reduced start is not allowed Parameters 1 Channel number Definitions The computing time available to the NCK has been reduced starts have therefore been locked The computer performance is inadequate for smooth program execution The computing time of the NCK may have been reduced by the HMI because o...

Page 327: ... alarm occurs while writing from one of the parameters TC_MDP1 TC_MDP2 TC_MLSR check whether MN_MM_NUM_DIST_REL_PER_MAGLOC MN_MM_NUM_LOCS_WITH_DISTANCE have been correctly set MN_MM_NUM_DIST_REL_PER_MAGLOC defines the number of different Index1 statements that may be made for an Index2 value MN_MM_NUM_LOCS_WITH_DISTANCE defines the number of different buffer storage locations that may be named in ...

Page 328: ... must lie within the defined array size and the absolute limits 0 32 766 PROFIBUS I O An invalid slot I O area index was used while reading writing data Cause 1 Slot I O area index max number of available slot I O areas 2 Slot I O area index references a slot I O area that has not been configured 3 Slot I O area index references a slot I O area that has not been released for a system variable The ...

Page 329: ...r of different buffer storage locations that may be named in Index2 Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Correct the specification of array elements in the access instruction to match the defined size Program Continuation Clear alarm with NC START or RESET key and continue the program 17040 Channel 1 block 2 illegal axis index Parameters 1 Channel...

Page 330: ...mponents only with the keywords provided program the scale factor between the limits of 0 000 01 to 999 999 99 Program Continuation Clear alarm with the RESET key Restart part program 17055 Channel 1 block 2 GUD variable not existing Parameters 1 Channel number 2 Block number label Definitions The required GUD variable was not found for a MEACALC procedure during read or write access Reaction Inte...

Page 331: ...nform the authorized personnel service department Determine the input limits of the machine data and assign a value within these limits Program Continuation Clear alarm with NC START or RESET key and continue the program 17090 Channel 1 block 2 3 value exceeds upper limit Parameters 1 Channel number 2 Block number label 3 MD Definitions An attempt was made to write a machine data with a value that...

Page 332: ... number 2 Block number label 3 No of output Definitions An attempt was made to read or set a digital NCK output connector X 121 via the system variable A_OUT n with the index n greater than the specified upper limit in the NCK machine data 10360 FASTIO_DIG_NUM_OUTPUTS Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Program index n of the system variable A_OU...

Page 333: ...ions The programmed digital analog output is assigned to an NC function e g software cams Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Please inform the authorized personnel service department Use another output or deactivate concurrent NC function via MD Program Continuation Clear alarm with NC START or RESET key and continue the program 17150 Channel 1 ...

Page 334: ...part program 17170 Channel 1 block 2 number of symbols too large Parameters 1 Channel number 2 Block number label Definitions The predefined symbols could not be read in during power up Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Program Continuation Clear alarm with the RESET key Restart part program 17180 Channel 1 block 2 illegal D n...

Page 335: ...el 1 block 2 illegal sum correction number Parameters 1 Channel number 2 Block number label Definitions An attempt was made to access a non defined total offset of the current tool edge Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Access the total offset memory with TC_SCP TC_ECP check the total offset selection DLx or tool selection Ty or offset selectio...

Page 336: ...f channel 1 is not unique The specified T numbers 3 and 4 each have an offset with number 2 If tool management is active The specified T numbers belong to tool groups with different names Reaction Interface signals are set Alarm display Remedy 1 Ensure that the D numbers within the TO unit are unique e g by renaming the D numbers 2 If unique numbering is not necessary for subsequent operations do ...

Page 337: ...entered you can correct the block with T55 M06 The incorrect T5 line remains in the program until it is terminated by a RESET or end of program In complex program structures with indirect programming it may not be possible to correct the program In this case you can only intervene locally with an overstore block with T55 in the example If the data block is missing create one You can do this by dow...

Page 338: ...el 1 block 2 no suitable tool found Parameters 1 Channel number 2 Block number label Definitions An attempt was made to access a tool which has not been defined The specified tool does not permit access A tool with the desired properties is not available Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Check access to tool Are the parameters of the command co...

Page 339: ...and continue the program 17210 Channel 1 block 2 access to variable not possible Parameters 1 Channel number 2 Block number label Definitions The variable cannot be written read directly from the part program It is allowed only in motion synchronous actions Example for variable P_ACTID which planes are active AA_DTEPB axial distance to go for reciprocating infeed A_IN test input Safety Integrated ...

Page 340: ...e number Definitions Indicates that the specified manual tool must be loaded in the specified toolholder or spindle before the program is continued and that the manual tool located there must be removed A manual tool is a tool whose data are known to the NCK but which is not assigned to a magazine location and is thus not fully accessible to the NCK and usually also to the machine for an automatic...

Page 341: ... to the name of which another tool another T number already exists with the same Duplo number Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Correct the NC program Program Continuation Clear alarm with NC START or RESET key and continue the program 17240 Channel 1 block 2 illegal tool definition Parameters 1 Channel number 2 Block number label Definitions I...

Page 342: ... in the adapter or when canceling an assignment a tool is still at the location this alarm will appear If machine data MC_MM_NUM_SUMCORR has the value 1 adapters cannot be generated by a write operation to an adapter which is not already defined While the machine data has this value you can only write adapter data to adapters which have already been automatically assigned to magazine locations Rea...

Page 343: ...bles are possible input value 1 or 2 Modify MD 10900 INDEX_AX_LENGTH_POS_TAB_1 Modify MD 10920 INDEX_AX_LENGTH_POS_TAB_2 Number of positions for 1st 2nd indexing axis Standard value 0 Maximum value 60 Modify MD 10910 INDEX_AX_POS_TAB_1 n Modify MD 10930 INDEX_AX_POS_TAB_2 n Positions of the 1st indexing axis The absolute axis positions are entered The list length is defined via MD 10900 Program Co...

Page 344: ... tooth system function is activated for the indexing axis and the axis is to be traversed although it is not referenced Reaction Alarm display Remedy Reference axis Program Continuation Clear alarm with the Delete key or NC START 17510 Channel 1 block 2 invalid index for indexing axis 3 Parameters 1 Channel number 2 Block number label 3 Axis name spindle number Definitions The programmed index for...

Page 345: ...on of axis container Parameters 1 Channel number 2 Block number label 3 Axis name spindle number Definitions The programmed axis spindle is active in a transformation and the axis container cannot be rotated for this reason Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Modify part program Deactivate the transformation for this axis spindle before rotating ...

Page 346: ...k number label 3 Axis name spindle number Definitions In the displayed block an axis is programmed for reference point approach G74 that is involved in the active transformation Reference point approach is not performed with this axis Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Remove G74 instruction or the machine axes involved in transformation from th...

Page 347: ...umber label Definitions The position number n specified with the keyword FP n is not permissible 2 absolute axis positions can be defined as fixed points via the axis specific MD30600 FIX_POINT_POS n Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Program keyword FP with machine fixed points 1 or 2 Example Approach fixed point 2 with machine axes X1 and Z2 N...

Page 348: ...service department Modify definition of the protection zone and check MD Program Continuation Clear alarm with NC START or RESET key and continue the program 18001 Channel 1 block 2 channel specific protection zone 3 incorrect Error code 4 Parameters 1 Channel number 2 Block number label 3 Number of the channel specific protection zone 4 Error specification Definitions There is an error in the def...

Page 349: ...ection zones cannot be created 15 16 No more memory space for the protection zones 17 No more memory space for the contour elements Reaction Correction block is reorganized Interface signals are set Alarm display If the alarm is output on ramp up 2nd parameter INIT instead of block number Channel not ready to operate will be set Remedy Please inform the authorized personnel service department 1 Re...

Page 350: ...ntour element for protection zones cannot be created 15 16 No more memory space for the protection zones 17 No more memory space for the contour elements Reaction Correction block is reorganized Interface signals are set Alarm display If the alarm is output on ramp up 2nd parameter INIT instead of block number Channel not ready to operate will be set Remedy Please inform authorized personnel the s...

Page 351: ...e program 18005 Channel 1 block 2 serious error in definition of NCK specific protection zone 3 Parameters 1 Channel number 2 Block number label 3 Protection zone number Definitions The protection zone definition must be terminated with EXECUTE before a preprocessing stop is performed This also applies to any that are initiated implicitly such as with G74 M30 M17 Reaction Correction block is reorg...

Page 352: ...T key and continue the program 18102 Channel 1 block 2 invalid value assigned to FXSW Parameters 1 Channel number 2 Block number label Definitions Only positive values including zero are valid at the present time Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Program Continuation Clear alarm with NC START or RESET key and continue the program 18200 Channel ...

Page 353: ...were not programmed in the same program level Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Remove the CTABEND command or add the CTABDEF command at the appropriate program location The CTABDEF and CTABEND instructions must be programmed in the same program level main or subprogram Start the program again Program Continuation Clear alarm ...

Page 354: ...ME_FINE_TRANS is not equal to 1 Reaction Interpreter stop Interface signals are set Alarm display Remedy Please inform the authorized personnel service department Modify program or set MD MN_FRAME_FINE_TRANS to 1 Program Continuation Clear alarm with NC START or RESET key and continue the program 18310 Channel 1 block 2 frame illegal rotation Parameters 1 Channel number 2 Block number label Defini...

Page 355: ...tains rotations Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Change NC program or set other mode with MN_FRAME_GEOAX_CHANGE_MODE Program Continuation Clear alarm with the RESET key Restart part program 18314 Channel 1 block 2 frame type conflict Parameters 1 Channel number 2 Block number label Definitions It is not possi...

Page 356: ...roach the rising edge of the reduction cam must be reached within the section defined in the MD 34030 REFP_MAX_CAM_DIST phase 1 of referencing This error occurs only with incremental encoders Reaction NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Please inform the authorized personnel service department There are 3 possible causes of error 1 The v...

Page 357: ... break Short circuit Software User program Program Continuation Clear alarm with the RESET key Restart part program 20002 Channel 1 axis 2 zero mark not found Parameters 1 Channel number 2 Axis name spindle number Definitions The zero marker of the incremental encoder is not within a defined section Phase 2 of reference point approach ends when the zero marker of the encoder has been detected afte...

Page 358: ...for the evaluation Program Continuation Clear alarm with the RESET key Restart part program 20004 Channel 1 axis 2 reference mark missing Parameters 1 Channel number 2 Axis name spindle number Definitions In the distance coded length measurement system 2 reference marks were not found within the defined searching distance axis specific MD 34060 REFP_MAX_MARKER_DIST No reduction cam is required for...

Page 359: ...cific referencing The number entered here corresponds to the referencing sequence When all axes with contents 1 have reached the reference point then the axes with contents 2 start etc Program Continuation Clear alarm with the RESET key Restart part program 20006 Channel 1 axis 2 reference point creep velocity not reached Parameters 1 Channel number 2 Axis name spindle number Definitions In phase ...

Page 360: ...isplay NC Stop on alarm Remedy Modify referencing mode ENC_REFP_MODE or reference 2nd encoder Program Continuation Clear alarm with the RESET key Restart part program 20050 Channel 1 axis 2 handwheel mode active Parameters 1 Channel number 2 Axis name spindle number Definitions The axes cannot be traversed in JOG mode using the traversing keys because traversing is still taking place via the handw...

Page 361: ...s The axis is traversed in a mode e g referencing that allows no additional overlaid interpolation Reaction Alarm display Remedy Wait until the axis has reached its reference position or terminate reference point approach with Reset and start DRF once again Program Continuation Clear alarm with the Delete key or NC START 20054 Channel 1 axis 2 wrong index for indexing axis in JOG mode Parameters 1...

Page 362: ...e G function from G95 to G94 Program Continuation Clear alarm with the Delete key or NC START 20056 Channel 1 axis 2 no revolutional feedrate possible Axis spindle 3 stationary Parameters 1 Channel number 2 Axis name spindle number 3 Axis name spindle number Definitions An axis is to travel in JOG with revolutional feed but the spindle axis the feed is to be derived from is 0 Reaction Alarm displa...

Page 363: ...and axis 5 the axis is active as a slave axis 6 a frame applies for a rotated coordinate system and an axis involved in the required JOG movement of the geometry axis is not available for this 7 an axis container rotation is activated via NCU link Note This alarm identifies an axis not capable of JOG which received a JOG order In this case the NCK will not proceed according to Internal JOG Reactio...

Page 364: ...as machine axis and geometry axis at the same time Reaction Alarm display Remedy Do not start the geometry axis until the traversing motion as machine axis has been concluded Program Continuation Clear alarm with the Delete key or NC START 20063 Channel 1 axis 2 orientation axes cannot be traversed without transformation Parameters 1 Channel number 2 Axis name Definitions An attempt was made to mo...

Page 365: ...ogram Continuation Clear alarm with the Delete key or NC START 20070 Channel 1 axis 2 software limit switch 3 Parameters 1 Channel number 2 Axis number 3 or Definitions The axis is traversed by the PLC as a concurrent positioning axis and the corresponding software limit switch is violated for the axis No traversing With an additional message to alarm 20140 the axis is traversed as a command axis ...

Page 366: ...No repositioning motion takes place and the motion initiated by the VDI interface is not affected Reaction Alarm display Remedy None Program Continuation Clear alarm with the Delete key or NC START 20074 Channel 1 axis 2 wrong index position Parameters 1 Channel number 2 Axis name spindle number Definitions For a concurrent positioning axis declared as indexing axis the PLC has given an index numb...

Page 367: ...s is traversed as an oscillating axis and the target position reversal position or end position is located behind the corresponding software limit switch The axis is not traversed Reaction Local alarm reaction NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Specify smaller target position Modify MD for SW limit switch Possibly activate another SW li...

Page 368: ...his specified axis after handwheel overlay has been started in automatic mode If the axis identifier is missing in the alarm with active velocity overlay FD 0 then the 1st geometry axis has not been defined in the NC channel In this case the block is executed without handwheel control Reaction Alarm display Remedy If handwheel control is required a handwheel must be activated Program Continuation ...

Page 369: ...arameters 1 Channel number 2 Axis number 3 or Definitions The axis is traversed as a reciprocating axis and the target position reversal position or end position is located behind the corresponding valid coordinate system specific working area limitation The axis is not traversed Reaction Local alarm reaction NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm...

Page 370: ...xis type Check MD 37000 Is a machine axis movement missing in the approach block Program Continuation Clear alarm with the RESET key in all channels of this mode group Restart part program 20091 Axis 1 has not reached fixed stop Parameters 1 Axis name spindle number Definitions On attempting to traverse against a fixed stop the programmed end position has been reached or the traversing movement ha...

Page 371: ... been interrupted by a RESET Has the PLC switched the acknowledgement signals Program Continuation Clear alarm with the RESET key in all channels of this mode group Restart part program 20093 Axis 1 standstill monitoring at fixed stop end point has been triggered Parameters 1 Axis name spindle number Definitions The position of the axis has been beyond the zero speed window ever since selection ha...

Page 372: ...when brake test selected cannot be attained with the present parameterization of the brake test Reaction Alarm display Remedy Check the parameterization for the brake test function check The torque for the counterweight in the drive machine data 1192 should be nearly the same as the current holding torque The current holding torque is displayed in the alarm text The torque set for the MA_SAFE_BRAK...

Page 373: ...olation cycle must be set to a minimum of 5ms Reaction Interface signals are set Alarm display Remedy Please inform authorized personnel the service department Define 3 geometry axes for the digitizing channel by means of machine data Use an interpolation cycle greater than 5ms Program Continuation Switch control OFF ON 20101 Timeout during initialization of communication with the digitizer Defini...

Page 374: ... code 1 Check cable connection leading to the digitizing unit Other error codes See manual for digitizing unit Program Continuation Clear alarm with the RESET key Restart part program 20106 Emergency stop set by the digitizer Definitions The digitizing unit has recognized a serious error and triggered an emergency stop Cause See display on the digitizing unit Reaction Channel not ready NC Start di...

Page 375: ...Restart part program 20121 Axis 1 Configuration error in compensation table 2 Parameters 1 Axis name spindle number 2 Compensation table Definitions Interpolatory compensation with tables The settings for the specified table are not allowed AN_CEC_MAX AN_CEC_MIN and AN_CEC_STEP 0 apply to system variables This table is switched off automatically Reaction Interface signals are set Alarm display Rem...

Page 376: ...Parameters 1 Axis name spindle number Definitions The sum of the compensation values from all tables assigned to the axis had exceeded the limit value MA_CEC_MAX_SUM and had to be limited Contour errors could have occurred as a result Reaction Interface signals are set Alarm display Remedy Check characteristic data of the compensation tables assigned to the axis Check characteristic curves in the ...

Page 377: ...ain the cause Program Continuation Clear alarm with the RESET key in all channels of this mode group Restart part program 20139 Channel 1 block 2 motion synchronous action invalid marker Parameters 1 Channel number 2 Block number Definitions Setting or deleting of a marker in the motion synchronous action is not possible Possible causes SETM Maximum number of markers exceeded marker has already be...

Page 378: ...ber 2 Axis Definitions The synchronized action instruction is not allowed on a spindle enabled for the axis container rotation The alarm only occurs if the spindle is handed to another NCU Reaction NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Initiate the synchronized action instruction before the axis container rotation enable or after the end o...

Page 379: ...g system variables ensure that it is possible to access the required hardware components Program Continuation Clear alarm with the RESET key Restart part program 20145 Channel 1 block 2 motion synchronous action arithmetic error Parameters 1 Channel number 2 Block number Definitions In calculating an arithmetic expression for a motion synchronous action an overflow has occurred e g division by zer...

Page 380: ...arameters 1 Channel number 2 Block number 3 Error code Definitions An internal error has occurred during processing of a synchronous action The error code is for diagnostics purposes Please make a note and contact the manufacturer Reaction NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Change synchronous action Program Continuation Clear alarm with...

Page 381: ...on Clear alarm with the Delete key or NC START 20170 Channel 1 machine data AC_FIFO invalid Parameters 1 Channel number Definitions The structure of the FIFO variable AC_FIFO1 AC_FIFO10 determined by the machine data MC_NUM_AC_FIFO MC_START_AC_FIFO MC_LEN_AC_FIFO and MC_MODE_AC_FIFO cannot be stored in the R parameter field defined in MC_MM_NUM_R_PARAM Reaction NC Start disable in this channel Int...

Page 382: ... 1 no active tool Parameters 1 Channel number Definitions A tool fine compensation has been written for the active tool of channel 1 with PUTFTOC No tool is active in this channel Therefore the compensation cannot be assigned Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Correct the program Program Continuation Clear alar...

Page 383: ...imits Parameters 1 Channel number 2 Spindle number 3 Block number label Definitions The support point calculated for centerless grinding is beyond the range limits Machine data Modify MD 21518 TRACLG_CONTACT_UPPER_LIMIT Modify MD 21520 TRACLG_CONTACT_LOWER_LIMIT Reaction Alarm display Remedy Check centerless axis positions and machine data Modify program Select new traversing positions for centerl...

Page 384: ...rogram 21600 Monitoring for ESR active Definitions Reaction NC not ready Alarm display All alarm reactions are delayed by one IPO cycle with this alarm Remedy The display can be suppressed with the machine data MD 11410 SUPPRESS_ALARM_MASK Bit 16 1 Program Continuation Alarm display showing cause of alarm disappears No further operator action necessary 21610 Channel 1 axis 2 encoder 3 frequency li...

Page 385: ...indles and for axes in the geometry grouping The axes entered in the channel specific MD array 20050 AXCONF_GEOAX_ASSIGN_TAB are regarded as axes belonging to the geometry grouping Servo enable must exist for all available geometry axes regardless of whether or not they are currently in motion Occurs in connection with SAFETY function If a test stop is performed with linked axes the alarm is issue...

Page 386: ...r program 2 If the axis has not yet been moved to the reference point it is possible to depart from the hardware limit switch in the opposite direction in JOG mode 3 Check PLC user program and the connection from the switch to the PLC input module provided the axis has not yet reached the hardware limit switch at all Program Continuation Clear alarm with the RESET key Restart part program 21615 Ch...

Page 387: ...ation and dynamic Look Ahead are possibly no longer correct Reaction Alarm display Remedy With overlaid motion it is necessary to keep a sufficiently large path safety distance with regard to poles and working range limitations Program Continuation Clear alarm with the Delete key or NC START 21619 Channel 1 block 2 transformation active motion not possible Parameters 1 Channel number 2 Block numbe...

Page 388: ...1 Channel number 2 Block number label 3 Axis name Definitions When deselecting the position offset AA_OFF via the part program command CORROF axis AA_OFF an active synchronized action is detected that immediately sets AA_OFF for the axis DO_ AA_OFF axis value Deselection is executed and AA_OFF not set again Reaction Correction block is reorganized Local alarm reaction Interface signals are set Ala...

Page 389: ...inuation Clear alarm with NC START or RESET key and continue the program 21700 Channel 1 block 3 axis 2 touch probe already deflected edge polarity not possible Parameters 1 Channel number 2 Axis name spindle number 3 Block number Definitions The probe programmed under the keyword MEAS or MEAW is already deflected and has switched For a further measuring operation the probe signal must first be ca...

Page 390: ...1702 Channel 1 block 3 axis 2 measurement aborted Parameters 1 Channel number 2 Axis name spindle number 3 Block number Definitions The measurement block has ended the programmed end position of the axis has been reached but the activated touch probe has not yet responded Measurement level 2 MEAWA MEASA MEAC Measured values cannot be converted to the workpiece coordinate system The measured values...

Page 391: ...h the RESET key Restart part program 21740 Output value at analog output no 1 has been limited Parameters 1 No of output Definitions The value range of the analog output n is limited by machine data 10330 FASTIO_ANA_OUTPUT_WEIGHT n Reaction Alarm display Remedy With A_OUTA x no greater values can be programmed than permitted in the respective machine data Program Continuation Clear alarm with the ...

Page 392: ...RTS At the same time the channel VDI signal Workpiece setpoint reached is output The value for the number of the counted workpieces AC_ACTUAL_PARTS is reset while the value of AC_SPECIAL_PARTS remains Reaction NC not ready Interface signals are set Alarm display Remedy No program interrupt Delete alarm display Program Continuation Clear alarm with the Delete key or NC START 22000 Channel 1 block 3...

Page 393: ...ers from requested gear stage Parameters 1 Channel number 2 Spindle number 3 Block number label Definitions The requested gear stage change has been concluded The actual gear stage reported by the PLC as being engaged is not the same as the required gear stage called for by the NC Note Wherever possible the requested gear stage should always be engaged Reaction Alarm display Remedy Please inform t...

Page 394: ...pindle axis MA_CTRLOUT_TYPE If the differing settings have been selected on purpose the alarm can be suppressed with the machine data 11410 SUPPRESS_ALARM_MASK Bit21 1 Program Continuation Clear alarm with the Delete key or NC START 22014 Channel 1 block 2 The dynamics of leading spindle 3 and dependent spindle 4 is too variably Parameters 1 Channel number 2 Block number label 3 Leading spindle nu...

Page 395: ... is driven with position control Additional motion components of the following spindle shall not leave the linear range of the motor used Otherwise deviations in the contour or servo alarms may occur Monitoring refers to the configuration in machine data 35220 ACCEL_REDUCTION_SPEED_POINT If the situation is mastered by the user the alarm can be suppressed with machine data 11410 SUPPRESS_ALARM_MAS...

Page 396: ... GEAR_STEP_USED_IN_AXISMODE is then automatically loaded No gear stage change is required if the configured gear stage is aleady active M40 remains active beyond the gear stage change Consider MD 20094 SPIND_RIGID_TAPPING_M_NR Program Continuation Clear alarm with the Delete key or NC START 22030 Channel 1 block 2 following spindle 3 Impermissible programming Parameters 1 Channel number 2 Block nu...

Page 397: ...hronism and DB31 DBX26 4 Override enable must not be set at the same time If an override motion exists for the following spindle override value AA_COUP_CORR Sn cannot be calculated properly Reaction Alarm display Remedy Set PLC signal DB31 DBX26 4 Override enable to 0 Program Continuation Clear alarm with the Delete key or NC START 22035 Channel 1 block 2 following spindle 3 unable to determine th...

Page 398: ... in speed control mode or G74 before switching the alarm generating function on Program Continuation Clear alarm with the Delete key or NC START 22045 Block 2 spindle axis 3 not available in channel 1 because active in channel 4 Parameters 1 Channel number 2 Block number label 3 Axis name spindle number 4 Number of the channel in which the spindle axis is currently active Definitions The specified...

Page 399: ...ot be used Spindle with attached encoder Enter the number of spindle encoders used in the MD NUM_ENCS Program Continuation Clear alarm with the RESET key Restart part program 22051 Channel 1 block 3 spindle 2 reference mark not found Parameters 1 Channel number 2 Axis name spindle number 3 Block number label Definitions When referencing the spindle turned through a greater distance than given in t...

Page 400: ...125 WAITS 2 N126 S2 1000 M2 04 Program Continuation Clear alarm with the RESET key Restart part program 22053 Channel 1 block 3 spindle 2 reference mode not supported Parameters 1 Channel number 2 Axis name spindle number 3 Block number label Definitions In the case of SPOS SPOSA with an absolute encoder only the referencing mode ENC_REFP_MODE 2 is supported SPOS SPOSA does not support ENC_REFP_MO...

Page 401: ...set Alarm display NC Stop on alarm Remedy Check in the parts program whether the following spindle axis is already active as leading spindle axis in another coupling Program Continuation Clear alarm with the RESET key Restart part program 22058 Channel 1 block 2 for leading spindle 3 coupling as following spindle axis already existing Parameters 1 Channel number 2 Block number label 3 Axis name sp...

Page 402: ...s too high The encoder limit frequency is exceeded for the active measuring system Reaction NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Please inform the authorized personnel service department Configure a lower zero marker search velocity MA_REFP_VELO_SEARCH_MARKER Check the encoder frequency configuration MA_ENC_FREQ_LIMIT and MA_ENC_FREQ_LIMI...

Page 403: ...ted machine data MC_TOOL_RESET_NAME match the current definition data Program Continuation Clear alarm with the RESET key Restart part program 22067 Channel 1 tool management tool change not possible since there is no tool available in tool group 2 Parameters 1 Channel number 2 String identifier Definitions The desired tool change is not possible The specified tool group does not contain a tool wh...

Page 404: ...as the duplo number been programmed 0 Check whether the tool data are correctly defined Have all intended tools in the group been defined loaded with the specified identifier Program Continuation Clear alarm with NC START or RESET key and continue the program 22069 Channel 1 block 2 tool management No tool available in tool group 3 program 4 Parameters 1 Channel number 2 Block number label 3 Strin...

Page 405: ...TART 22071 TO unit 1 tool 2 is active but not in the magazine area under consideration Parameters 1 TO unit 2 Tool identifier 3 Not used Definitions The alarm can only occur when the tool management function is active in the NCK Either the language command SETTA has been programmed or the corresponding operator action has been carried out via MMC PLC The alarm can also be triggered automatically b...

Page 406: ...Restart part program 22101 Channel 1 block 3 spindle 2 maximum speed for encoder resynchronization exceeded Parameters 1 Channel number 2 Axis name spindle number 3 Block number label Definitions The maximum encoder speed was exceeded with G33 G95 G96 or G97 Reference to actual speed and actual position is no longer possible The NC reduces the setpoint speed with the above functions until the acti...

Page 407: ... number Definitions The thread cutting axis has been stopped while a thread block was active The stop can be caused by VDI signals that cause the feed to be interrupted Reaction NC Start disable in this channel Interface signals are set Alarm display Remedy Please inform the authorized personnel service department Check the axis specific spindle specific stop signals DB 31 48 DBX 4 3 Program Conti...

Page 408: ...nitions An axis standstill was reached at the specified position during thread cutting with G35 due to the linear decrease in the thread lead The standstill position of the thread axis depends on Programmed thread lead decrease Thread length Reaction Alarm display Remedy Change at least one of the above factors Program Continuation Clear alarm with the Delete key or NC START 22280 Channel 1 in blo...

Page 409: ... set Alarm display Remedy Resolve the conflict for example by deactivating transformation prior to spindle start Program Continuation Clear alarm with the Delete key or NC START 22320 Channel 1 block 2 PUTFTOCF command could not be transferred Parameters 1 Channel number 2 Block number label Definitions The cyclic transfer of the PUTFTOCF data block fine tool compensation could not be performed be...

Page 410: ...tinued with the compensation block and NCSTART Reaction Alarm display Remedy Please inform the authorized personnel service department Set option Cancel the activation of the function contour handwheel Modify part program Program Continuation Clear alarm with the Delete key or NC START 25000 Axis 1 hardware fault of active encoder Parameters 1 Axis name spindle number Definitions The signals of th...

Page 411: ...tion signal only in measuring systems with contamination signal The alarm can be reprogrammed in the MD ALARM_REACTION_CHAN_NOREADY channel not ready Reaction Mode group not ready The NC switches to follow up mode Channel not ready NC Start disable in this channel Axes of this channel must be re referenced Interface signals are set Alarm display NC Stop on alarm Channel not ready Remedy Please inf...

Page 412: ...tion electronics Replace or reconfigure the drive module used Monitoring can be switched off by setting machine data 36310 ENC_ZERO_MONITORING n N encoder number 1 2 is set to 0 Program Continuation Clear alarm with the RESET key in all channels of this mode group Restart part program 25021 Axis 1 zero mark monitoring of passive encoder Parameters 1 Axis name spindle number Definitions Monitoring ...

Page 413: ... encoder b Replace the encoder replace or screen the encoder cable or deactivate zero mark monitoring Program Continuation Clear alarm with the Delete key or NC START 25030 Axis 1 actual velocity alarm limit Parameters 1 Axis name spindle number Definitions If the axis has at least one active encoder then the actual speed of the axis is cyclically checked in the IPO cycle If there are no errors th...

Page 414: ... mechanical influences e g high machining pressure the axis is pushed away from the permissible position tolerance 2 With closed position control loop without jamming interface signal SERVO ENABLE DB 31 48 DBX 2 1 is 1 the axis is pushed away from its position by mechanical forces with a small gain in the position control loop The alarm can be reprogrammed in the MD ALARM_REACTION_CHAN_NOREADY cha...

Page 415: ...culates for each interpolation point setpoint of an axis the actual value that should result based on an internal model If this calculated actual value and the true machine actual value differ by a larger amount than given in the machine data 36400 CONTOUR_TOL then the program is aborted and the alarm message is issued The alarm can be reprogrammed in the MD ALARM_REACTION_CHAN_NOREADY channel not...

Page 416: ...piece tool travel against fixed obstacle etc Check direction of position control Does the axis continue to rotate without control not on 611D drives Check the speed setpoint cable Program Continuation Clear alarm with the RESET key in all channels of this mode group Restart part program 25070 Axis 1 drift value too large Parameters 1 Axis name spindle number Definitions Only in FM NC with analog d...

Page 417: ...measuring system 1 2 2 The actual value difference between the two encoders is greater than the value in the axis specific MD 36500 ENC_CHANGE_TOL Maximum tolerance for position actual value switchover Activation of the measuring system concerned takes place in accordance with the interface signals Position measuring system 1 DB 31 48 DBX 1 5 and Position measuring system 2 DB 31 48 DBX 1 6 i e th...

Page 418: ... number of encoders in the axis specific machine data 30200 NUM_ENCS i e the 2nd encoder does not exist Reaction Alarm display Remedy Please inform the authorized personnel service department Enter the number of actual value encoders used for this axis in the machine data 30200 NUM_ENCS Number of encoders Input value 0 Axis without encoder e g spindle Input value 1 Axis with encoder default settin...

Page 419: ...ls similar problems to alarm 25201 see this alarm The alarm is active continuously during power up if the drive does not communicate e g Profibus connector removed Otherwise the alarm is active only briefly and is replaced by alarm 25201 after an internal timeout in the event of a permanent problem Program Continuation Alarm display showing cause of alarm disappears No further operator action nece...

Page 420: ...ns 1 Rotary measuring system MA_ENC_IS_LINEAR FALSE The number of encoder marks set in MD31020 MA_ENC_RESOL does not correspond to the value in the drive machine data MD1005 or zero has been entered in one of the two machine data 2 Absolute measuring system with EnDat interface MA_ENC_TYPE 4 On absolute encoders the resolution of the incremental and absolute track supplied by the drive is also che...

Page 421: ...r it in the machine data 31030 LEADSCREW_PITCH mostly 10 or 5 mm rev Program Continuation Switch control OFF ON 26004 Axis 1 encoder 2 parameterization error grid point distance with linear encoders Parameters 1 Axis name spindle number 2 Encoder number Definitions The scale division of the linear scale set in the axis specific MD 31010 ENC_GRID_POINT_DIST is zero or differs from the corresponding...

Page 422: ...tion Clear alarm with the RESET key in all channels of this mode group Restart part program 26006 Axis 1 encoder 2 encoder type output type 3 not possible Parameters 1 Axis name spindle number 2 Encoder number 3 Encoder type output type Definitions Not every encoder type or output type is suitable for both the FM NC and the 840D Permissible settings for 840D MD 30240 ENC_TYPE 0 Simulation 1 Signal...

Page 423: ...uct of the data AA_QEC_COARSE_STEPS 1 and AA_QEC_FINE_STEPS must not exceed the maximum number of the characteristic curve points MD MA_MM_QEC_MAX_POINTS With a direction dependent characteristic this criterion applies to 2 AA_QEC_COARSE_STEPS 1 AA_QEC_FINE_STEPS Reaction Alarm display Remedy Please inform the authorized personnel service department Either increase MA_MM_QEC_MAX_POINTS or reduce A...

Page 424: ... Reaction Alarm display Remedy Please inform the authorized personnel service department Enter the values correctly 0 AA_QEC_MEAS_TIME_1 AA_QEC_MEAS_TIME_2 AA_QEC_MEAS_TIME_3 Program Continuation Clear alarm with the RESET key Restart part program 26012 Axis 1 QEC feed forward control not active Parameters 1 Axis name spindle number Definitions The error criterion for determining the quadrant erro...

Page 425: ... data includes a value that is not valid Reaction NC not ready The NC switches to follow up mode Mode group not ready also effective for single axes NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Repeat entry with correct value and then Reset Program Continuation Clear alarm with the RESET key in all channels of this mode group Restart part program...

Page 426: ...A_CTRLOUT_SEGMENT_NR Program Continuation Switch control OFF ON 26019 Axis 1 encoder 2 measurement not possible with this controller module Parameters 1 NC axis number 2 Encoder number Definitions If the MD MN_DRIVE_DIAGNOSIS 8 contains a value not equal to zero then the control has found at least one control module which does not support measuring Measuring was programmed from the part program fo...

Page 427: ...rect Bit 3 Overvoltage Bit 4 Undervoltage Bit 5 Overcurrent Bit 6 Battery change necessary Bit 7 Control check error Note SW 4 2 and higher synchronous linear motor Bit 8 EnDat encoder incorrect overlapping Note SW 4 2 and higher synchronous linear motor Bit 9 C D track error on encoder ERN1387 or EQN encoder connected or incorrectly configured not on EQN MD 1011 Bit 10 Log cannot be aborted or ol...

Page 428: ...ver it is then no longer possible to query a measured value for this axis Ensure that measurement is not taking place with simulated encoders MD MA_ENC_TYPE Program Continuation Clear alarm with the RESET key Restart part program 26024 Axis 1 machine data 2 value changed Parameters 1 Axis name spindle number 2 String MD identifier Definitions Machine data contains an invalid value and therefore ha...

Page 429: ...N_DRIVE_FUNCTION_MASK note the boundary conditions see above and execute a Power ON in each case Program Continuation Switch control OFF ON 26030 Axis 1 encoder 2 absolute position lost Parameters 1 Axis name spindle number 2 Encoder number Definitions The absolute position of the absolute encoder has become invalid because on changing parameter block a changed gear stage ratio was identified betw...

Page 430: ...ignals are set Alarm display NC Stop on alarm Remedy Check the current configuration of the master slave coupling The configuration can be modified via the MASLDEF instruction or the machine data MD37250 MA_MS_ASSIGN_MASTER_SPEED_CMD and MD37252 MA_MS_ASSIGN_MASTER_TORQUE_CTR Program Continuation Clear alarm with the RESET key Restart part program 26050 Axis 1 parameter set change from 2 to 3 not ...

Page 431: ...iliary function output Parameters 1 Channel number 2 Block number label Definitions This alarm usually occurs in a block with auxiliary function output during a movement In this case the wait for acknowledgement of the auxiliary function was longer than planned The alarm occurs if internal control inconsistencies cause continuous path mode G64 G641 to be blocked unexpectedly The path interpolation...

Page 432: ...s axis then activate Axial reset and repeat process Program Continuation Clear alarm with the Delete key or NC START 26075 Channel 1 axis 2 not available for the NC program as exclusively controlled by the PLC Parameters 1 Channel 2 Axis spindle Definitions The axis is exclusively controlled by the PLC Therefore the axis is not available for the NC program Reaction Interpreter stop NC Start disabl...

Page 433: ...ed Parameters 1 Channel 2 Axis spindle Definitions An axial ESR has been triggered for an individual axis PLC controlled axis The display can be suppressed by machine date MD 11410 SUPPRESS_ALARM_MASK bit28 1 Reaction Alarm display Remedy The individual axis is in axial stop after the ESR movement If an axial reset is performed for the individual axis the alarm will be deleted and the individual a...

Page 434: ...y Check the cycle settings Increase the cycle time if necessary Power up the drive again Check drive software Program Continuation Clear alarm with the RESET key Restart part program 26105 Drive of axis 1 not found Parameters 1 Axis name spindle number Definitions The drive configured for the specified axis could not be found For example a Profibus slave was configured on the NC but is not contain...

Page 435: ...re not configured on the Profibus i e the values are not in SDB Type 2000 or different addresses were selected for the input and output slots of the drive in the Profibus configuration Program Continuation Switch control OFF ON 26110 Independent drive stop retract triggered Definitions Informational alarm An independent extended stop or retract was triggered on the drive bus for at least one axis ...

Page 436: ...sable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Set AA_ESR_ENABLE axis 0 before axis replacement Program Continuation Clear alarm with the RESET key Restart part program Set AA_ESR_ENABLE axis 0 26123 Channel 1 axis 2 AA_ESR_ENABLE 1 should be set but MA_ESR_REACTION 0 Parameters 1 Channel 2 Axis spindle Definitions AA_ESR_ENABLE axis 1 should only be set on a...

Page 437: ...meters 1 Channel number 2 Block number label 3 Index of 1st chain 4 Index of 2nd chain Definitions There are at least two kinematic chains with the same name The names of the kinematic chains must be clear and identifiable Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Change name of involved kinematic chains Program Continuation Clear alarm with NC START o...

Page 438: ...lock 2 The chain element 3 referred to in NK_1ST_ELEM 4 was not found Parameters 1 Channel number 2 Block number label 3 Name of first chain link 4 Index of chain Definitions The chain link indicated as the first link in a kinematic chain was not found Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Indicate in NK_1ST_ELEM the name of an existing chain link ...

Page 439: ... of chain links contained in all chains is too large When determining the maximum number a single chain link contained in several chains is counted several times Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Reduce number of chain links contained in all chains This can be achieved e g by deactivating individual and currently not required chains and by ente...

Page 440: ...ameters 1 Channel number 2 Block number label 3 Index of 1st protection area element 4 Index of 2nd protection area element Definitions Two protection area elements were assigned the same name The names of the protection area elements must be clear and identifiable Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Rename one of the protection area elements inv...

Page 441: ... NP_NEXT 4 was not found Parameters 1 Channel number 2 Block number label 3 Name of next protection area element 4 Index of protection area Definitions The protection area element indicated next in a protection area was not found Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Indicate in NP_NEXT the name of an existing protection area element Program Contin...

Page 442: ...tection area element 4 Index of protection area element Definitions A closed definition chain was found i e a protection area element contains the protection area of which it is a part Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Change definition of protection area or delete protection area Program Continuation Clear alarm with NC START or RESET key and ...

Page 443: ...rs 1 Channel number 2 Block number 3 Index of protection area Definitions The name of the element of a kinematic chain was indicated in the protection area in NP_CHAIN_ELEM In this case it is mandatory to indicate the name itself of the kinematic chain in NP_CHAIN_NAME Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Indicate in NP_CHAIN_NAME the name of a ki...

Page 444: ...tion area between the states activated deactivated Bit number must have a value between 1 and 63 Whereby 1 means that no interface bit was assigned to the protection area Values between 0 and 63 indicate the index of the interface bit through which the activation state of the protection area is switched over Reaction Correction block is reorganized Interface signals are set Alarm display Remedy In...

Page 445: ...bel 3 Number of protection area group 4 Number of the element of the protection area group Definitions The protection area to be added to the current protection area group was not found Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Indicate in NP_MEMBER_X the name of an existing protection area define a protection area with the indicated name or delete ent...

Page 446: ...mber of elements contained in the protection areas and the number of machine axes If the 1st protection zone has m elements and the 2nd protection zone n elements and there are k machine axes then a maximum of 4 n m k memory spaces each of 4 bytes are required Example 1st protection zone has 20 elements 2nd protection zone has 25 elements There are 5 machine axes A temporary memory space of 4 4 20...

Page 447: ...t was assigned Protection areas can be preactivated only if an interface bit was defined in NP_BIT_NO through which switchover between activated and deactivated state is possible in a preactivated protection area Reaction Correction block is reorganized Alarm display NC Stop on alarm Remedy Assign an interface bit to the protection area or select another activation mode active inactive Program Con...

Page 448: ...me of the chain 4 Index of protection area Definitions The kinematic chain referred to in the protection area definition NP_CHAIN_NAME was not found Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Indicate in NP_CHAIN_NAME the name of an existing kinematic chain or define a chain with the name indicated Program Continuation Clear alarm with NC START or RESET...

Page 449: ...pindle number 3 1st protection zone 4 2nd protection zone Definitions The indicated axis was stopped due to the risk of collision Reaction Alarm display Remedy In JOG mode Retract axis from danger zone In automatic mode Determine reason for the risk of collision and eliminate Possible reasons wrong NC program too large handwheel overrides axis couplings and vice versa impairing of two channels Pro...

Page 450: ...nnel 1 axis 2 risk of collision preactivated protection zones interface signal s 3 Parameters 1 Channel number 2 Axis name spindle number 3 Interface signal s Definitions A collision was detected involving at least one preactivated protection zone Such a collision can occur if the interface signal assigned to a preactivated protection zone has been activated That is if a preactivated protection zo...

Page 451: ... the standstill position saved prior to switching off of the control Via the MD MN_SAFE_ALARM_SUPPRESS_LEVEL MD 3 the alarm display can be set in such a way that the group alarm 27100 is displayed for all SI axes Reaction Alarm display SGA Axis safely referenced is not set SE will be switched off if the actual safety position has not yet been confirmed by a user agreement If the user agreement has...

Page 452: ..._SAFE_CAM_POS_PLUS 0 MA_SAFE_CAM_TOL 16 Cam position MA_SAFE_CAM_POS_PLUS 0 17 Cam position MA_SAFE_CAM_POS_MINUS 0 MA_SAFE_CAM_TOL 18 Cam position MA_SAFE_CAM_POS_MINUS 0 19 Cam position MA_SAFE_CAM_POS_PLUS 1 MA_SAFE_CAM_TOL 20 Cam position MA_SAFE_CAM_POS_PLUS 1 21 Cam position MA_SAFE_CAM_POS_MINUS 1 MA_SAFE_CAM_TOL 22 Cam position MA_SAFE_CAM_POS_MINUS 1 23 Cam position MA_SAFE_CAM_POS_PLUS 2...

Page 453: ...e MA_SAFE_STOP_VELO_TOL 82 SG override factor SGE 0 15 active SGE position 1 SG override inactive neither SG2 nor SG4 active or function is not selected in MA_SAFE_FUNCTION_ENABLE 83 Acceptance test time different MA_SAFE_ACCEPTANCE_TST_TIMEOUT 84 Delay time Stop F Stop B MA_SAFE_STOP_SWITCH_TIME_F 85 Delay time pulse disable bus failure MN_SAFE_PULSE_DIS_TIME_BUSFAIL 86 Single encoder system MA_S...

Page 454: ...r SG1 Enter equal MDs 7 Limit value for SG2 Enter equal MDs 8 Limit value for SG3 Enter equal MDs 9 Limit value for SG4 Enter equal MDs 10 Standstill tolerance Enter equal MDs 11 Upper limit value SE1 Enter equal MDs 12 Lower limit value SE1 Enter equal MDs 13 Upper limit value SE2 Enter equal MDs 14 Lower limit value SE2 Enter equal MDs 15 Safe cam 1 tolerance Enter equal MDs 16 Safe cam 1 Enter ...

Page 455: ... MDs 79 Stop reaction with SG4 Enter equal MDs 80 Modulo value for safe cams Enter equal MDs 81 Velocity tolerance for safe braking ramp Enter equal MDs 82 SG correction factor SGEs Actuate equal SGEs 83 Acceptance test duration Enter equal MDs 84 Stop F Stop B delay time Enter equal MDs 85 Bus failure pulse suppression delay time Enter equal MDs 89 Encoder limit frequency Enter equal MDs 1000 Con...

Page 456: ...iry of the delay time defined in MD MA_SAFE_PULSE_DIS_CHECK_TIME and after removal of SGE Test stop selection if the control recognizes pulse suppression i e the test has been completed successfully An unsuccessful test can be recognized by alarm 27001 with error code 1005 or by alarm 27024 27003 Checksum error found 1 2 Parameters 1 Note on code section or table 2 Table number Definitions Checksu...

Page 457: ...ifference in SGEs Selection SG correction Interface identifier NCK input 3 DMP drv mod bit value drv Drive number of terminal block 1 31 mod Submodule number 1 8 bit Terminal number 1 16 value Value of NCK SGE 0 1 SPL For when the SGE is parameterized at the SPL interface io Parameterizable system variable range 01 A_INSID 02 A_INSED dword System variable double word 1 2 bit Bit number in system v...

Page 458: ...s 1 Test ext pulse deletion running Parameters 1 Axis number Definitions The correct functioning of the external pulse disable is being checked now by setting the Test stop of external shutdown SGE Reaction Alarm display Remedy Alarm disappears automatically when the test has been exited by deleting the Test stop of external shutdown SGE Program Continuation Alarm display showing cause of alarm di...

Page 459: ... MD SAFE_ENC_FREQ_LIMIT has been exceeded Reaction NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Axis stop with STOP A C D or E depending on the configuration in MD MA_SAFE_VELO_STOP_MODE or MD MA_SAFE_VELO_STOP_REACTION Remedy If no obvious operator error occurred check the input value of the MD check SGEs was the correct safe velocity selected If the M...

Page 460: ...Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Trigger a LIFTFAST ASUB and internal activation of the safe operational stop SBH after expiry of the time set in MD MA_SAFE_STOP_SWITCH_TIME_E Remedy Eliminate causes of the alarms Safe velocity exceeded or Safe limit position exceeded see description of these alarms Program Continuation Clear alarm with the RES...

Page 461: ... alarm Safe velocity exceeded or Safe limit position exceeded see description of these alarms Program Continuation Clear alarm with the RESET key Restart part program 27023 Axis 1 stop B triggered Parameters 1 Axis number Definitions This alarm is output together with alarm 27010 Tolerance for safe operational stop exceeded or after alarm 27001 STOP F triggered The alarm can be reprogrammed in MD ...

Page 462: ...larm Channel not ready Trigger a Pulse suppression Remedy Eliminate causes of alarm Save velocity exceeded alarm Safe braking ramp exceeded alarm Stop B triggered unsuccessful test stop see description of these alarms Program Continuation Switch control OFF ON 27030 Axis 1 function not supported on this 611D module Parameters 1 Axis number Definitions SINUMERIK Safety Integrated can be used only w...

Page 463: ...n Mode group not ready Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Trigger a Pulse suppression Remedy Reduce the limit value in MD MA_SAFE_VELO_LIMIT x x 2nd alarm parameter 1 or correct the setting of the gear factors Program Continuation Switch control OFF ON 27032 Axis 1 checksum error 2 of safe monitoring Confirmation and acceptan...

Page 464: ...5 14 When setting the parameters for the motor encoder in MD MA_SAFE_ENC_INPUT_NR the measuring circuit for the 2nd measuring system is also used to ensure double redundancy The 2nd measuring circuit of this drive module has also been parameterized in the data of another axis therefore there is a dual assignment The 2nd measuring circuit connection cannot be used for the actual value acquisition i...

Page 465: ...ON 36 In MD MA_SAFE_FUNCTION_ENABLE the cam synchronization was activated via bit7 without enabling any cams via bit8 bit15 or via MA_SAFE_CAM_ENABLE 37 The cam is enabled both via MA_SAFE_FUNCTION_ENABLE and via MA_SAFE_CAM_ENABLE 38 In MD MA_SAFE_DRIVE_PS_ADDRESS an invalid value was parameterized or the same address was assigned for several axes 39 The internal default of MD MA_SAFE_ENC_PULSE_S...

Page 466: ...monitoring functions does not match NCK parameterization in the displayed MD The relevant NCK MD has been adjusted Reaction Mode group not ready Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm In addition a Stop F is triggered that may cause follow up alarm 27001 with error code 0 as well as alarms 27023 and 27024 Alarm 27001 with error c...

Page 467: ... set Alarm display Remedy The alarm will remain present during ramp up if the drive does not communicate for example if the PROFIBUS plug has fallen out Otherwise the alarm will only briefly be displayed and then be deleted automatically Possible causes for the continual presence of this alarm The safe motion monitoring is only activated in MA_SAFE_FUNCTION_ENABLE but not in the corresponding para...

Page 468: ...indicated numbers are represented as hexadecimal numbers same as in MD MN_SAFE_IN_HW_ASSIGN 0 7 Same as with the numbering of the inputs on the DMP modules the bit numbers begin with value 0 value range 00 15 When assigning the SPL inputs to the NC onboard inputs the extended alarm text is as follows Error in NCK PLC data cross check NC Onboard In 01 A INSE 1 NCK 1 2 With parameter 4 a specific al...

Page 469: ... Communication broken off during NCK PLC data cross check error detected by 1 Parameters 1 Extension indicating the monitoring channel that detected the error Definitions The delay time 1s for communication monitoring was exceeded in the monitoring channel specified in 1 NCK or PLC The other monitoring channel did not send a new data packet within this time Reaction Alarm display A timer of 5 secs...

Page 470: ...y setting the appropriate data bit in DB18 Program Continuation Clear alarm with the RESET key Restart part program 27096 SPL start not allowed Definitions To start the SPL in protected state MD MN_PREVENT_SYNACT_LOCK 0 1 not equal 0 Safety Integrated functionality must first be activated for at least one axis via MD MA_SAFE_FUNCTION_ENABLE Without this functionality it is only possible to operate...

Page 471: ...fe cams are calculated and output However their significance is limited as referencing has not been confirmed Remedy Move all SI axes to known positions and change to Referencing mode Check the positions on the machine displayed in the user confirmation field and set User confirmation via the selection toggle key If the user confirmation for the axes has already been set reference the axes again C...

Page 472: ...ther diagnostics the drive machine data 1391 1392 and the servo trace signals Result list 1 NCK and Result list 1 drive can be used Program Continuation Clear alarm with the RESET key Restart part program 27103 Axis 1 difference in function safe limit position 2 NCK 3 drive 4 Parameters 1 Axis number 2 Number of safe limit position 3 Monitoring status safe limit position 4 Monitoring status safe l...

Page 473: ...a 1393 1394 and the servo trace signals Result list 2 NCK and Result list 2 drive can be used Program Continuation Clear alarm with the RESET key Restart part program 27105 Axis 1 difference in function safe cam minus 2 NCK 3 drive 4 Parameters 1 Axis number 2 Cam number 3 Monitoring status safe cam minus 4 Monitoring status safe cam minus Definitions During cross comparison of result list 2 a dif...

Page 474: ...drive machine data 1393 1394 and the servo trace signals Result list 2 NCK and Result list 2 drive can be used Program Continuation Clear alarm with the RESET key Restart part program 27107 Axis 1 difference in function cam modulo monitoring NCK 2 drive 3 Parameters 1 Axis number 2 Monitoring status safe cam modulo range 3 Monitoring status safe cam modulo range Definitions During cross comparison...

Page 475: ...alarm 27001 with error code 0 as well as alarms 27023 and 27024 Alarm 27001 with error code 0 can be avoided by alarm reduction MA_SAFE_ALARM_SUPPRESS_LEVEL higher or equal to 1 Remedy Verification of compliance with the EMC regulations Replace the hardware Program Continuation Clear alarm with the RESET key Restart part program 27112 Axis 1 CRC error of the safe actual value Parameters 1 Axis num...

Page 476: ...play Trigger a Pulse suppression for the affected axis Remedy Find the error cause by means of further alarm messages Program Continuation Switch control OFF ON 27140 Waiting for motor module of at least one axis Definitions Alarm during ramp up as long as the motor module of at least one axis is not yet ready for SI Communication to the motor module during ramp up has not yet been activated the s...

Page 477: ...rol OFF ON 27201 PROFIsafe MD 1 2 bus segment 3 error Parameters 1 MD name 2 MD array index 3 Parameterized bus segment Definitions An incorrect bus segment was entered in the specified machine data The value must be 5 Reaction Mode group not ready Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Correct the MD Program Continuation ...

Page 478: ...FF ON 27204 PROFIsafe double assignment MD 1 2 MD 3 4 Parameters 1 MD name 1 2 MD array index for MD name 1 3 MD name 2 4 MD array index for MD name 2 Definitions A double assignment has illegally been parameterized in the specified machine data A_INSE parameterized on DMP as well as PROFIsafe modules Involved MDs MD MN_SAFE_IN_HW_ASSIGN MD MN_PROFISAFE_IN_ASSIGN A_INSE parameterized on several PR...

Page 479: ...slot number 3 exceeded Parameters 1 MD name 2 MD array index for MD name 3 Max number of sub slots Definitions The sub slot parameterized in the indicated machine data exceeds the max permissible number of sub slots per PROFIsafe module Reaction Mode group not ready Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Reduce the number ...

Page 480: ...tion in MD MN_PROFISAFE_IN OUT_ADDRESS Check the F configuration in the S7 PROFIBUS configuration Check the parameterized PROFIsafe master address in MD MN_PROFISAFE_MASTER_ADDRESS and in the S7 PROFIBUS configuration Program Continuation Switch control OFF ON 27221 PROFIsafe NCK F module MD 1 2 unknown Parameters 1 MD name 2 MD array index Definitions The F module parameterized in the specified m...

Page 481: ...ay index 1 3 MD name 2 4 MD array index 2 Definitions In the NCK MD or in the S7 F parameters the same PROFIsafe address has been parameterized for the F modules parameterized in the specified machine data Therefore no clear communication link is possible between F master and F slave Reaction Mode group not ready Channel not ready NC Start disable in this channel Interface signals are set Alarm di...

Page 482: ...ot ready Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Check the PLC operating system and NCK software versions Upgrade the PLC operating system Delete the NCK F parameterization Program Continuation Switch control OFF ON 27242 PROFIsafe F module 1 2 faulty Parameters 1 PROFIsafe address 2 Incorrect F parameter Definitions An err...

Page 483: ... master slave shown in parameter 2 The error code specifies the error type 3 TO The parameterized communication timeout was exceeded 3 CRC A CRC error was detected 3 CN An error in the time sequence of the F messages was detected 3 SF F master error NCK PLC are no longer synchronous 3 EA Communication error slave sends empty messages Reaction Mode group not ready NC Start disable in this channel I...

Page 484: ...efinitions The F module signals that an error occurred in the interface of the specified channel This alarm is only triggered for ET200S F modules The type of channel input or output channel is indicated by the abbreviations IN and OUT in 2 A specific alarm message can be programmed for each of the system variables on the HMI via parameter 3 3 1 64 Error in system variables A_INSE 1 64 3 65 128 Er...

Page 485: ...fe Diagnostics 1 2 3 4 Parameters 1 Error code 1 2 Error code 2 3 Error code 3 4 Error code 4 Definitions Internal error in the NCK PROFIsafe implementation Reaction Alarm display Remedy Make a note of the error text and contact Siemens A D MC Hotline Tel 0180 5050 222 Germany Fax 0180 5050 223 Tel 49 180 5050 222 International Fax 49 180 5050 223 email techsupport ad siemens de Program Continuati...

Page 486: ...ly sign of life If this alarm occurs sign of life signals have not been received from one other NCU on the NCU network see alarm parameters This fault in the link can have various causes Defective hardware The machine data which configure the NCU link are not identical on all NCUs An identical interpolator cycle time has not been selected on all NCUs Reaction NC not ready Channel not ready NC Star...

Page 487: ...U link module When the NCU link was powered up the local NCU indicated by the alarm detected that the NCU with the number in the alarm parameter was not running synchronously This fault in the link can have various causes The machine data which configure the NCU link are not identical on all NCUs An identical interpolator cycle time has not been selected on all NCUs Reaction NC not ready Channel n...

Page 488: ...CU indicated by the alarm detected a conflict between its timer bus configuration and the configuration of the NCU in the alarm parameter Reaction NC not ready Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Check machine data configuration Program Continuation Switch control OFF ON 28010 NCU link the NCU 1 has not received a messa...

Page 489: ...he NCU link module that does not occur at NCU 1 The NCU s are synchronized via their own NCU link clock line A large number of cycle signals are missing The parameter indicates how many cycles have failed Reaction NC not ready Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Check the hardware Program Continuation Switch control OFF...

Page 490: ...CU Consequently all the axes continue to trail Reaction NC not ready Mode group not ready also effective for single axes NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Acknowledge the alarm on the NCU Program Continuation Alarm display showing cause of alarm disappears No further operator action necessary 28032 Emergency stop activated on NCU 1 axe...

Page 491: ... end position and cannot be returned to a channel or neutralized This alarm should not occur when PLC data block FC18 is used Reaction NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Wait until the axis has reached the end position or terminate the movement with delete distance to go Program Continuation Clear alarm with the RESET key Restart part p...

Page 492: ...r setting for the lead contradict each other Program Continuation Clear alarm with the RESET key Restart part program 61002 Channel 1 block 2 Type of machining incorrectly defined Parameters 1 Channel number 2 Block number label Definitions The value of the VARI parameter for the machining has been incorrectly specified Alarm triggered by following cycles SLOT1 SLOT2 POCKET1 to POCKET4 CYCLE71 CYC...

Page 493: ... alarm with the RESET key Restart part program 61007 Channel 1 Block 2 Tool radius too small Parameters 1 Channel number 2 Block number label Definitions The tool radius is too small for machining Alarm triggered by following cycles CYCLE92 E_CP_CO E_SL_CIR F_CP_CO F_PARTOF F_SL_CIR Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Select a l...

Page 494: ...re set NC Start disable in this channel Interpreter stop Remedy Modify scale factor Program Continuation Clear alarm with the RESET key Restart part program 61012 Channel 1 Block 2 Different scaling in planes Parameters 1 Channel number 2 Block number label Definitions Alarm triggered by following cycles CYCLE76 CYCLE77 Reaction Alarm display Interface signals are set NC Start disable in this chan...

Page 495: ...System frame for cycles missing Parameters 1 Channel number 2 Block number label channel number Definitions All measuring cycles can trigger this alarm Remedy Set MD 28082 MM_SYSTEM_FRAME_MASK Bit 5 1 61017 Channel 1 block 2 function 4 not present in NCK Parameters 1 Channel number 2 Block number label channel number Definitions Alarm triggered by following cycles Reaction Interpreter stop NC Star...

Page 496: ... triggered by following cycles Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Program Continuation Clear alarm with the RESET key Restart part program 61021 Channel 1 block 2 Parameter 4 value too high Parameters 1 Channel number 2 Block number label channel number Definitions Alarm triggered by following cycles Reaction Interpreter stop N...

Page 497: ...erpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Program Continuation Clear alarm with the RESET key Restart part program 61025 Channel 1 block 2 Check tool carrier position Parameters 1 Channel number 2 Block number label channel number Definitions Alarm triggered by following cycles Reaction Interpreter stop NC Start disable in this channel Interface ...

Page 498: ...nterface signals are set Alarm display Remedy With the relative specification of the depth either different values for the reference plane and the retraction plane must be selected or an absolute value must be specified for the depth Program Continuation Clear alarm with the RESET key Restart part program 61102 Channel 1 block 2 No spindle direction programmed Parameters 1 Channel number 2 Block n...

Page 499: ...art disable in this channel Interpreter stop Remedy Either a tool with a smaller radius has to be used or the contour must be modified Program Continuation Clear alarm with the RESET key Restart part program 61106 Channel 1 block 2 Number of or distance between circular elements Parameters 1 Channel number 2 Block number label Definitions Incorrect parameterization of NUM or INDA The layout of the...

Page 500: ...depth infeed Parameters 1 Channel number 2 Block number label Definitions The finishing allowance at the base has been specified greater than the maximum depth infeed Alarm triggered by following cycles POCKET3 POCKET4 Reaction Alarm display Interface signals are set NC Start disable in this channel Interpreter stop Remedy Either reduce finishing allowance or increase depth infeed Program Continua...

Page 501: ...rface signals are set NC Start disable in this channel Interpreter stop Remedy Change machining direction Program Continuation Clear alarm with the RESET key Restart part program 61115 Channel 1 Block 2 Approach or retract mode straight circle plane space incorrectly defined Parameters 1 Channel number 2 Block number label Definitions The approach or retract mode to from the contour has been incor...

Page 502: ... Interpreter stop Remedy Check parameters _LENG and _WID Program Continuation Clear alarm with the RESET key Restart part program 61119 Channel 1 Block 2 Nominal or core diameter programmed incorrectly Parameters 1 Channel number 2 Block number label Definitions The nominal or core diameter was incorrectly programmed Alarm triggered by following cycles CYCLE70 E_MI_TR F_MI_TR Reaction Interpreter ...

Page 503: ...ero This is not allowed Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Define the safety clearance Program Continuation Clear alarm with the RESET key Restart part program 61123 Channel 1 Block 2 CYCLE72 cannot be simulated Parameters 1 Channel number 2 Block number label Definitions Alarm triggered by following cycle CYCLE72 Reaction Inte...

Page 504: ...stop Remedy Program lower spindle speed raise reference plane Program Continuation Clear alarm with the RESET key Restart part program 61127 Channel 1 block 2 Wrong definition of tapping axis transformation ratio machine data Parameters 1 Channel number 2 Block number label Definitions Alarm triggered by following cycles CYCLE84 CYCLE840 Reaction Alarm display Interface signals are set NC Start di...

Page 505: ...cle CYCLE69 Reaction Alarm display Interface signals are set NC Start disable in this channel Interpreter stop Remedy Program Continuation Clear alarm with the RESET key Restart part program 61131 Channel 1 block 2 parameter _GEO incorrect _GEO 4 Parameters 1 Channel number 2 Block number label Definitions Alarm triggered by following cycle CYCLE69 Reaction Alarm display Interface signals are set ...

Page 506: ...ycle CYCLE69 Reaction Alarm display Interface signals are set NC Start disable in this channel Interpreter stop Remedy Program Continuation Clear alarm with the RESET key Restart part program 61135 Channel 1 block 2 incorrect parameter sequence for approaching target position 4 Parameters 1 Channel number 2 Block number label Definitions Alarm triggered by following cycle CYCLE69 Reaction Alarm di...

Page 507: ...Start disable in this channel Interpreter stop Remedy Program Continuation Clear alarm with the RESET key Restart part program 61139 Channel 1 block 2 error in function Tool monitoring in cycles Parameters 1 Channel number 2 Block number label Definitions Alarm triggered by following cycle CYCLE69 Reaction Alarm display Interface signals are set NC Start disable in this channel Interpreter stop Re...

Page 508: ...800 Remedy 4 A No tool or cutting edge D1 active 61175 Channel 1 block 2 angle of aperture _DF programmed too small Parameters 1 Channel number 2 Block number label Definitions The angle of aperture of the text in the engraving cycle is too small This means that the text for engraving does not fit in the specified angle Reaction Interpreter stop NC Start disable in this channel Interface signals a...

Page 509: ...m 61179 Channel 1 block 2 character does not exist no 4 Parameters 1 Channel number 2 Block number label 4 Character number Definitions The character entered in the text for engraving cannot be milled Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Enter another character Program Continuation Clear alarm with the RESET key Restart part prog...

Page 510: ...he surface defined via the input angle cannot be processed with the machine Alarm triggered by following cycles CYCLE800 Remedy Check the angle entered for the swiveling of the machining plane Parameter _MODE coding incorrect e g rotation axis wise YXY 61185 Channel 1 block 2 no or wrong min max angle areas of rotary axes agreed Parameters 1 Channel number 2 Block number label Definitions The rota...

Page 511: ...ation and start up of the swivel cycle CYCLE800 No entry under rotary axis 1 identifier 61189 Channel 1 block 2 invalid rotary axis positions Parameters 1 Channel number 2 Block number label Definitions Alarm triggered by following cycles CYCLE800 Remedy Swivel in JOG swivel mode direct check position of rotary axes or start up of swivel cycle CYCLE800 rotary axes check area of angles 61190 Channe...

Page 512: ...on Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Program Continuation Clear alarm with the RESET key Restart part program 61193 Channel 1 block 2 compressor option not set up Parameters 1 Channel number 2 Block number label Definitions The alarm is triggerd by the following cycles CYCLE832 Reaction Interpreter stop NC Start disable in this channel...

Page 513: ... Start disable in this channel Interface signals are set Alarm display Remedy Program Continuation Clear alarm with the RESET key Restart part program 61198 Channel 1 block 2 no swiveling in JOG several active basic frames G500 contain rotations Parameters 1 Channel number 2 Block number label Definitions Alarm triggered by following cycles CYCLE800 Reaction Interpreter stop NC Start disable in th...

Page 514: ...iggered by following cycles E_CP_CE E_CP_DR E_MANAGE F_CP_CE F_CP_DR F_MANAGE Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Sort the sequence in the machining block Program Continuation Clear alarm with the RESET key Restart part program 61202 Channel 1 block 2 No technology cycle Parameters 1 Channel number 2 Block number label Definitio...

Page 515: ...nuation Clear alarm with the RESET key Restart part program 61210 Channel 1 block 2 Block search element not found Parameters 1 Channel number 2 Block number label Definitions The element specified for the block search does not exisit Alarm triggered by following cycles E_MANAGE E_PS_CIR E_PS_MRX E_PS_POL E_PS_SEQ E_PS_XYA F_MANAGE F_PS_CIR F_PS_MRX F_PS_SEQ Reaction Interpreter stop NC Start disa...

Page 516: ...abel Definitions The programmed circle radius is too small Alarm triggered by following cycles CYCLE77 E_CR_HEL E_PI_CIR E_PO_CIR E_PO_REC F_PI_CIR F_PO_CIR F_PO_REC Remedy Correct the circle radius center point or end point 61214 Channel 1 block 2 No lead programmed Parameters 1 Channel number 2 Block number label Definitions No lead helical lead has been entered Alarm triggered by following cycl...

Page 517: ...M_TA F_TAP F_TFS Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Enter a value for cutting speed Program Continuation Clear alarm with the RESET key Restart part program 61218 Channel 1 Block 2 Feed tooth programmed but number of tools equals zero Parameters 1 Channel number 2 Block number label Definitions For feed per tooth the number of ...

Page 518: ...l Program Continuation Clear alarm with the RESET key Restart part program 61222 Channel 1 Block 2 Plane infeed greater than tool diameter Parameters 1 Channel number 2 Block number label Definitions The plane infeed must not be greater than the tool diameter Alarm triggered by following cycles CYCLE79 E_MI_PL E_PO_CIR E_PO_REC F_PO_CIR F_PO_REC Reaction Interpreter stop NC Start disable in this c...

Page 519: ...signals are set Alarm display Remedy Select another swivel data block or define a new swivel data block Program Continuation Clear alarm with the RESET key Restart part program 61226 Channel 1 block 2 Inclinable head cannot be exchanged Parameters 1 Channel number 2 Block number label Definitions The parameter Swivel data block is set to No In spite of this an attempt has been made to change the s...

Page 520: ...e tool Parameters 1 Channel number 2 Block number label Definitions Only manual tools may be loaded into a swivel head in which only manual tools can be loaded The alarm is triggered by the following cycles E_TD E_TFS F_TFS Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Load a manual tool into the swivel head or set the parameter Tool chan...

Page 521: ...nnel number 2 Block number label 4 Program name Definitions Before a ShopTurn program can be executed it has to be tested by ShopTurn Alarm triggered by following cycle F_HEAD Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Simulate the subroutine first in ShopTurn or load it into the ShopTurn operating mode Machine auto Program Continuatio...

Page 522: ...ce signals are set Alarm display Remedy Please contact the responsible Siemens regional office Program Continuation Clear alarm with the RESET key Restart part program 61239 Channel 1 Block 2 Tool change point lies within retraction area Parameters 1 Channel number 2 Block number label Definitions The tool change point has to be far enough outside the retraction area so that when the revolver is s...

Page 523: ...F_PO_REC F_SL_CIR F_SL_LON F_TAP Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Check the programmed machining direction Program Continuation Clear alarm with the RESET key Restart part program 61243 Channel 1 block 2 Correct tool change point tool tip in Parameters 1 Channel number 2 Block number label Definitions The tool change point mu...

Page 524: ... disable in this channel Interface signals are set Alarm display Remedy Increase safety clearance Program Continuation Clear alarm with the RESET key Restart part program 61247 Channel 1 block 2 Blank radius too small Parameters 1 Channel number 2 Block number label Definitions The blank radius is too small for machining Alarm triggered by following cycle CYCLE79 Reaction Interpreter stop NC Start...

Page 525: ...isable in this channel Interface signals are set Alarm display Remedy Increase key width edge length Program Continuation Clear alarm with the RESET key Restart part program 61251 Channel 1 block 2 Width across flats edge length too large Parameters 1 Channel number 2 Block number label Definitions The width across flats edge length is too large Alarm triggered by following cycle CYCLE79 Reaction ...

Page 526: ... in this channel Interface signals are set Alarm display Remedy specify another Z1 position for gripping the counterspindle Program Continuation Clear alarm with the RESET key Restart part program 61255 Channel 1 block 2 Error during cut off Tool broken Parameters 1 Channel number 2 Block number label Definitions Cut off could not be completed A tool breakage might have occurred Alarm triggered by...

Page 527: ...set Alarm display Remedy Specify parameters ZL1 ZL2 and ZL3 in mask Tools work offset Spindles Program Continuation Clear alarm with the RESET key Restart part program 61259 Channel 1 block 2 program contains new machining steps from ShopMill 4 Parameters 1 Channel number 2 Block number label 4 ShopMill version Definitions The program has been created with a ShopMill version that is higher than th...

Page 528: ... Use a tap with the programmed lead Program Continuation Clear alarm with the RESET key Restart part program 61263 Channel 1 Block 2 Chained ShopMill program blocks not permissible in subprogram on pos pattern Parameters 1 Channel number 2 Block number label Definitions If a subroutine is called from a position pattern the subroutine itself must not include a position pattern The alarm is triggere...

Page 529: ...elect another direction of machining Program Continuation Clear alarm with the RESET key Restart part program 61267 Channel 1 Block 2 Plane infeed too large residual corners remain Parameters 1 Channel number 2 Block number label Definitions In face milling the plane infeed must not exceed 85 Alarm triggered by following cycle CYCLE61 Reaction Interpreter stop NC Start disable in this channel Inte...

Page 530: ...disable in this channel Interface signals are set Alarm display Remedy Increase the chamfer width Program Continuation Clear alarm with the RESET key Restart part program 61271 Channel 1 block 2 Chamfer width tool radius Parameters 1 Channel number 2 Block number label Definitions Chamfer width larger than tool radius Alarm triggered by following cycles E_SP_CHA F_SP_CHA Reaction Interpreter stop ...

Page 531: ... Check tool angle Program Continuation Clear alarm with the RESET key Restart part program 61275 Channel 1 block 2 Target point violates software limit switch Parameters 1 Channel number 2 Block number label Definitions Due to a swivel action the end point is outside the software limit switches Alarm triggered by following cycle E_SP_RP Reaction Interpreter stop NC Start disable in this channel In...

Page 532: ... display Remedy Correct the tool angle or the tool diameters Program Continuation Clear alarm with the RESET key Restart part program 61279 Channel 1 block 2 If tool angle equals 90 both tool diameters must be equal Parameters 1 Channel number 2 Block number label Definitions For tool angles equal to 90 the two tool diameters must be identical Alarm triggered by following cycle CYCLE61 Reaction In...

Page 533: ...annel number 2 Block number label Definitions The end point of machining is outside the retraction planes Alarm triggered by following cycle F_SP_RP Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Adjust the retraction planes Program Continuation Clear alarm with the RESET key Restart part program 61283 Channel 1 block 2 direct approach not...

Page 534: ...on plane XRA Alarm triggered by following cycle F_SP_RP Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Move the parking position above retraction plane XRA Program Continuation Clear alarm with the RESET key Restart part program 61286 Channel 1 block 2 machining not possible check tool angle Parameters 1 Channel number 2 Block number label...

Page 535: ...heck measuring distance Probe defective 61302 Channel 1 Block 2 Probe collision Parameters 1 Channel number 2 Block number label Definitions The measuring probe collided with an obstacle when being positioned Alarm can be triggered by following measuring cycles all measuring cycles Remedy Check spigot diameter may be too small Check measuring distance may be to long 61303 Channel 1 Block 2 Safety ...

Page 536: ...Check measuring path _FA Parameters 1 Channel number 2 Block number label Definitions A traversing path for measuring was generated whose size was specified by parameter _FA that describes the maximum distance before and after the switching position workpiece edge and that must have a value greater than 0 Alarm can be triggered by following measuring cycles all measuring cycles Remedy Check parame...

Page 537: ...ll measuring cycles Remedy Correct _PRNUM or create data field _TP or _WP for additional tool or workpiece probe and adjust _CVAL 0 _CVAL 1 accordingly 61314 Channel 1 Block 2 Check selected tool type Parameters 1 Channel number 2 Block number label Definitions Alarm is triggered CYCLE971 CYCLE972 CYCLE982 Remedy Tool type impermissible for tool measurement tool probe calibration 61315 Channel 1 B...

Page 538: ... measuring cycles all measuring cycles Remedy Check parameter _TNUM _TNAME 61321 Channel 1 Block 2 Check WO memory number Parameters 1 Channel number 2 Block number label Definitions WO with the number specified in _KNUM not existing Alarm is triggered CYCLE974 CYCLE977 CYCLE978 CYCLE979 CYCLE994 CYCLE998 Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm di...

Page 539: ...ion _MD has an incorrect value Alarm is triggered CYCLE973 CYCLE976 Remedy Check parameter _MD 61327 Channel 1 Block 2 Program reset required Parameters 1 Channel number 2 Block number label Definitions NC reset required Alarm is triggered all measuring cycles except for CYCLE973 CYCLE976 Remedy Execute NC reset 61328 Channel 1 Block 2 Check D number Parameters 1 Channel number 2 Block number labe...

Page 540: ...rameters 1 Channel number 2 Block number label Definitions Parameter _SZA _SZO too large or too small Alarm is triggered CYCLE977 Remedy Check parameter _SZA _SZO 61336 Channel 1 Block 2 Geometry axes do not exist Parameters 1 Channel number 2 Block number label channel number Definitions No geometry axes configured Alarm can be triggered by following measuring cycles all measuring cycles Remedy M...

Page 541: ...software version or wrong format entered in GUD6 Parameters 1 Channel number 2 Block number label channel number Definitions Alarm can be triggered by following measuring cycles all measuring cycles Remedy Lower than measuring cycle software 6 2 _SI 1 in GUD6 has no value or a value 3 Higher than measuring cycle software 6 3 Upgrade NCK software version 61343 Channel 1 Block 2 No tool available fo...

Page 542: ...e rel to reference edge equals 0 Parameters 1 Channel number 2 Block number label channel number Definitions Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Program Continuation Clear alarm with the RESET key Restart part program 61349 Channel 1 Block 2 Distance upper probe edge measuring position 0 for tool radius measurement Parameters 1 ...

Page 543: ...r 2 Block number label channel number Definitions The alarm is triggerd by the following cycles CYCLE106 The specified directory does not exist or the specified path is incorrect Remedy Check parameter _PROTNAME 1 61354 Channel 1 Block 2 File for logfile not found Parameters 1 Channel number 2 Block number label channel number Definitions The alarm is triggerd by the following cycles CYCLE106 No n...

Page 544: ...eters 1 Channel number 2 Block number label channel number Definitions The alarm is triggerd by the following cycles CYCLE106 Internal error Remedy Call the hotline 61360 Channel 1 Block 2 Log job undefined continue with RESET Parameters 1 Channel number 2 Block number label channel number Definitions Alarm triggered by following cycle CYCLE106 Cycle CYCLE106 was called by an incorrect parameter R...

Page 545: ...rd by the following cycles CYCLE979 Parameter _RF is 0 Remedy Check parameter _RF 61366 Channel 1 block 2 Direction of rotation for tool measurement with rotating spindle not specified in _CM 5 Parameters 1 Channel number 2 Block number label channel number Definitions The alarm is triggerd by the following cycles CYCLE971 Permissible values for data field _CM 5 in GUD6 block are 3 corresponds to ...

Page 546: ... exceeds 200 characters per line Parameters 1 Channel number 2 Block number label channel number Definitions The alarm is triggerd by the following cycles CYCLE105 Remedy Reduce the column width _PROTFORM 4 or number of columns _PROTVAL 2 5 61372 Channel 1 block 2 selected meas variant requires SPOS capable spindle Parameters 1 Channel number 2 Block number label channel number Definitions Alarm c...

Page 547: ...iggered by following measuring cycles all measuring cycles Remedy Check the dependent tool specifications 61405 Channel 1 block 2 tool environment does not exist in _TENV Parameters 1 Channel number 2 Block number label channel number Definitions Alarm can be triggered by following measuring cycles all measuring cycles Remedy Correct the names or create this environment 61406 Channel 1 block 2 che...

Page 548: ...ollowing cycles CYCLE997 CYCLE119 Remedy Set MD 28081 0 P_CHBFRMASK 0 61413 Channel 1 block 2 check setpoint of ball diameter _SETVAL 0 Parameters 1 Channel number 2 Block number label channel number Definitions The alarm is triggerd by the following cycles CYCLE997 Remedy Check setpoint value of spherical diameter 61414 Channel 1 block 2 distortion of triangle over limit Parameters 1 Channel numb...

Page 549: ...alibrated according to its use in the measuring cycles 61420 Channel 1 block 2 Check calibration of multi mono probes Parameters 1 Channel number 2 Block number label channel number Definitions The alarm can be triggered by the following measuring cycles CYCLE974 CYCLE994 CYCLE977 CYCLE978 CYCLE979 CYCLE997 CYCLE998 Remedy The workpiece probe must be calibrated according to its type and use 61421 ...

Page 550: ...xis number incorrect 1 or 2 2 Error code B No name agreed for rotary axis 1 3 Error code C Rotary axis vector 1 equals zero 4 Error code D No name agreed for rotary axis 2 5 Error code E Rotary axis vector 2 equals zero 61426 Channel 1 block 2 Sum of the active offsets does not equal zero Error code 4 Parameters 1 Channel number 2 Block number label channel number Definitions The alarm can be trig...

Page 551: ... block 2 Kinematic vectors not computed Error code 4 Parameters 1 Channel number 2 Block number label channel number Definitions The alarm can be triggered by the following measuring cycles CYCLE996 Remedy Causes of error 1 Error code A Plausibility of the input points PM1 PM2 PM3 not fulfilled resulting side lengths must be not equal to zero Notice even in the case of side lengths not equal to ze...

Page 552: ...ns The alarm can be triggered by the following measuring cycle CYCLE979 Remedy Check the value in the parameter advance angle _INCA If 3 point measurement is selected _INCA must not be greater less than 120 and with 4 point measurement _INCA must not be greater less than 90 The advance angle _INCA must always be parameterized unequal to zero 61501 Channel 1 block 2 Simulation is active Parameters ...

Page 553: ...nction Remedy 61508 Channel 1 block 2 Incorrect default setting for shoulder position Parameters 1 Channel number 2 Block number label channel number Definitions The alarm can be triggered by the following grinding cycle setup function Remedy 61509 Channel 1 block 2 Incorrect default setting for dresser position Parameters 1 Channel number 2 Block number label channel number Definitions The alarm ...

Page 554: ...y the following grinding cycle CYCLE416 Remedy Change retraction path 61517 Channel 1 block 2 Angle of inclined grinding wheel missing Parameters 1 Channel number 2 Block number label channel number Definitions The alarm can be triggered by the following grinding cycle CYCLE416 Remedy Enter angle under TC_TPG8 61518 Channel 1 block 2 Shoulder height of grinding wheel must be grinding wheel radius ...

Page 555: ...m can be triggered by the following grinding cycle CYCLE413 Remedy Oblique plunge angles must be 90 and 90 61525 Channel 1 block 2 Incorrect grinding wheel type Parameters 1 Channel number 2 Block number label channel number Definitions The alarm can be triggered by the following grinding cycle CYCLE413 Remedy Change grinding wheel type TC_TPC1 61526 Channel 1 block 2 Workpiece radius 0 Parameters...

Page 556: ...ool offset D of the grinding wheel 61540 Channel 1 block 2 Incorrect D number dresser D field active Parameters 1 Channel number 2 Block number label channel number Definitions The alarm can be triggered by the following grinding cycles CYCLE401 CYCLE402 CYCLE403 CYCLE443 Remedy A tool D number must be programmed that is _GC_DNUM 61541 Channel 1 block 2 Incorrect grinding wheel type entered Parame...

Page 557: ...eters 1 Channel number 2 Block number label channel number Definitions The alarm can be triggered by the following grinding cycle CYCLE438 Remedy New dresser required or check limit values of dresser 61548 Channel 1 block 2 Dresser 4 wear limit length 3 reached Parameters 1 Channel number 2 Block number label channel number Definitions The alarm can be triggered by the following grinding cycle CYC...

Page 558: ...eel Parameters 1 Channel number 2 Block number label channel number Definitions The alarm can be triggered by the following grinding cycle CYCLE432 Remedy Check values in grinding wheel data 61601 Channel 1 block 2 Finished part diameter too small Parameters 1 Channel number 2 Block number label Definitions The programmed radius of the machined part is too small Alarm triggered by following cycles...

Page 559: ...n found on conditioning the contour This alarm is always related to one of NCK alarms 10930 10934 15800 or 15810 Alarm triggered by following cycle CYCLE95 Remedy Check contour subroutine 61607 Channel 1 block 2 Starting point incorrectly programmed Parameters 1 Channel number 2 Block number label Definitions The starting point reached before the cycle call does not lie outside the rectangle descr...

Page 560: ...YCLE98 Remedy Check the conditions for thread finishing 61613 Channel 1 block 2 Undercut position incorrectly defined Parameters 1 Channel number 2 Block number label Definitions Alarm triggered by following cycles CYCLE94 CYCLE96 Reaction Alarm display Interface signals are set NC Start disable in this channel Interpreter stop Remedy Check value in parameter _VARI Program Continuation Clear alarm...

Page 561: ...nitions Alarm triggered by following cycles CYCLE950 CYCLE73 CYCLE74 CYCLE75 Remedy 61706 Channel 1 block 2 Internal cycle error while generating checksum Parameters 1 Channel number 2 Block number label Definitions Alarm triggered by following cycles CYCLE950 CYCLE73 CYCLE74 CYCLE75 Remedy 61707 Channel 1 block 2 internal cycle error with ACTIVATE at HMI Parameters 1 Channel number 2 Block number...

Page 562: ...reter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Program Continuation Internal 61712 Channel 1 block 2 Tool parameter for machining direction not defined Parameters 1 Channel number 2 Block number label Definitions Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Program Continuation Internal 61720 C...

Page 563: ...following cycle CYCLE950 Remedy 61725 Channel 1 block 2 Memory space problem therefore error in contour generating Parameters 1 Channel number 2 Block number label Definitions Alarm triggered by following cycle CYCLE950 Remedy 61726 Channel 1 block 2 Internal error Memory space problem _FILECTRL_INTERNAL_ERROR Parameters 1 Channel number 2 Block number label Definitions Alarm triggered by followin...

Page 564: ...r label Definitions Alarm triggered by following cycle CYCLE950 Remedy 61732 Channel 1 block 2 Internal error invalid instruction Parameters 1 Channel number 2 Block number label Definitions Alarm triggered by following cycle CYCLE950 Remedy 61733 Channel 1 block 2 Internal error Floating_Point_Error Parameters 1 Channel number 2 Block number label Definitions Alarm triggered by following cycle CY...

Page 565: ...riggered by following cycle CYCLE950 Remedy 61739 Channel 1 block 2 Wrong insert position of tool for this machining operation Parameters 1 Channel number 2 Block number label Definitions Alarm triggered by following cycle CYCLE950 Remedy 61740 Channel 1 block 2 Blank must be closed contour Parameters 1 Channel number 2 Block number label Definitions Alarm triggered by following cycle CYCLE950 Rem...

Page 566: ...p NC Start disable in this channel Interface signals are set Alarm display Remedy Program Continuation Internal 61799 Channel 1 block 2 Acknowledgment error READYPROG Parameters 1 Channel number 2 Block number label Definitions Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Program Continuation Internal 61800 Channel 1 block 2 Ext CNC syst...

Page 567: ...Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Program Continuation Internal 61803 Channel 1 block 2 Programmed axis not available Parameters 1 Channel number 2 Block number label Definitions The programmed axis is not in the system Alarm triggered by following cycles CYCLE83 CYCLE84 CYCLE840 Reaction Interpreter stop NC Start disable in t...

Page 568: ... signals are set Alarm display Remedy Program Continuation Internal 61807 Channel 1 block 2 Wrong spindle direction programmed active Parameters 1 Channel number 2 Block number label Definitions Alarm triggered by following cycle CYCLE840 The programmed spindle direction contradicts the spindle direction planned for the cycle Reaction Interpreter stop NC Start disable in this channel Interface sig...

Page 569: ...Channel 1 Block 2 ISO axis name illegal Parameters 1 Channel number 2 Block number label Definitions In the call block an impermissible numerical value was programmed Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Program Continuation Internal 61812 Channel 1 Block 2 Value s in external cycle call wrongly defined Parameters 1 Channel numbe...

Page 570: ...was inactive before the cycle call Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Program Continuation Internal 61816 Channel 1 Block 2 Axes not on reference point Parameters 1 Channel number 2 Block number label Definitions Reaction Alarm display Remedy Program Continuation Internal 61817 Channel 1 Block 2 Axis coordinates within protecti...

Page 571: ...er 2 Block number label Definitions Alarm triggered by following cycles CYCLE73 CYCLE74 CYCLE75 Remedy 61904 Channel 1 block 2 Too many intersections Parameters 1 Channel number 2 Block number label Definitions Alarm triggered by following cycles CYCLE73 CYCLE74 CYCLE75 Remedy 61905 Channel 1 block 2 Cutter radius too small Parameters 1 Channel number 2 Block number label Definitions The diameter ...

Page 572: ... 2 Several approach points required Parameters 1 Channel number 2 Block number label Definitions Alarm triggered by following cycles CYCLE73 CYCLE74 CYCLE75 Remedy 61912 Channel 1 block 2 No path to generate Parameters 1 Channel number 2 Block number label Definitions Reaction Alarm display Remedy Program Continuation Internal 61913 Channel 1 block 2 No residual material generated Parameters 1 Cha...

Page 573: ...Remedy 61980 Channel 1 block 2 Error in the island contour Parameters 1 Channel number 2 Block number label Definitions Alarm triggered by following cycles CYCLE73 CYCLE74 CYCLE75 Remedy 61981 Channel 1 block 2 Error in the edge contour Parameters 1 Channel number 2 Block number label Definitions Alarm triggered by following cycles CYCLE73 CYCLE74 CYCLE75 Remedy 61982 Channel 1 block 2 Infeed widt...

Page 574: ...Parameters 1 Channel number 2 Block number label Definitions Alarm triggered by following cycles CYCLE73 CYCLE74 CYCLE75 Remedy 61989 Channel 1 block 2 D1 is not programmed as active tool cutting edge Parameters 1 Channel number 2 Block number label Definitions Alarm triggered by following cycles CYCLE73 CYCLE74 CYCLE75 Remedy 62000 Channel 1 block 2 Parameters 1 Channel number 2 Block number labe...

Page 575: ...l number 2 Block number label Definitions No finishing allowance is programmed although it is necessary for this machining Reaction Alarm display Remedy Programm a finishing allowance Program Continuation Clear alarm with the Delete key or NC START 62104 Channel 1 Block 2 Drilling cycle incorrectly defined Parameters 1 Channel number 2 Block number label Definitions Reaction Alarm display Remedy P...

Page 576: ...r label Definitions Alarm triggered by following cycle CYCLE800 Note on 62180 and 62181 Sample display of the swivel angle to be set for a manual rotary axis in CYCLE800 62181 Set rotary axis B 32 5 grd Remedy Settable angles for manual rotary axes 62181 Channel 1 block 2 Set rotary axis 4 deg Parameters 1 Channel number 2 Block number label Definitions Alarm triggered by following cycle CYCLE800 ...

Page 577: ...nd basic frames contain rotations Parameters 1 Channel number 2 Block number label Definitions Alarm triggered by following cycle CYCLE800 Note for 62186 and 62187 Set and active error messages 62186 and 62187 with GUD7 parameter _TC_FR 100th position 0xx no error analysis 62186 61287 1xx error analysis 62186 active WO G 4 and basic frames include rotations 2xx error analysis 62187 several active ...

Page 578: ...rm can be suppressed via display machine data 9898 62202 Channel 1 block 2 NOTICE tool travels directly to machining Parameters 1 Channel number 2 Block number label Definitions After block search a position is to be reached by direct approach Alarm triggered by following cycle F_TFS Remedy Check whether the desired position can be reached without collision Then execute an NC start 62300 Channel 1...

Page 579: ...2 Permissible measuring difference exceeded Parameters 1 Channel number 2 Block number label channel number Definitions The alarm is triggerd by the following cycles CYCLE971 CYCLE972 CYCLE974 CYCLE977 CYCLE978 CYCLE979 CYCLE982 CYCLE994 Remedy The difference between actual and setpoint value is larger than tolerance parameter _TDIF tool data are not corrected 62307 Channel 1 block 2 Maximum numbe...

Page 580: ...umber label channel number Definitions Alarm triggered by following cycles CYCLE105 The maximum number of characters per line has been limited to 200 characters per line Remedy 62311 Channel 1 block 2 The maximum number of characters per line _PROTFORM 1 is adjusted Parameters 1 Channel number 2 Block number label channel number Definitions The alarm is triggered by the following cycles CYCLE105 M...

Page 581: ...rkpiece to be measured further away from the software end positions 62315 Channel 1 block 2 Overwrite swivel data record TCARR 4 yes NC start no reset Parameters 1 Channel number 2 Block number label channel number Definitions The alarm is triggered by the following cycle CYCLE996 Remedy 62316 Channel 1 block 2 Overwrite TRAORIdata yes NC start no reset Parameters 1 Channel number 2 Block number l...

Page 582: ... can be triggered by the following grinding cycle CYCLE421 Remedy Check limit value for GWPS and program a lower value in the NC program if necessary 62503 Channel 1 block 2 Dresser 4 speed has been limited Parameters 1 Channel number 2 Block number label channel number Definitions The alarm can be triggered by the following grinding cycle CYCLE421 Remedy Check speed and program a lower value in t...

Page 583: ...Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Program Continuation Clear alarm with the RESET key Restart part program 62904 Channel 1 block 2 Inconsistent tree Parameters 1 Channel number 2 Block number label channel number Definitions Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Progra...

Page 584: ...Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Program Continuation Clear alarm with the RESET key Restart part program 62908 Channel 1 block 2 Selfcutting contour Parameters 1 Channel number 2 Block number label channel number Definitions Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Re...

Page 585: ...tion Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Program Continuation Clear alarm with the RESET key Restart part program 62912 Channel 1 block 2 Plane cannot be specified here Parameters 1 Channel number 2 Block number label channel number Definitions Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm dis...

Page 586: ... Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Program Continuation Clear alarm with the RESET key Restart part program 62916 Channel 1 block 2 Contour not finished Parameters 1 Channel number 2 Block number label channel number Definitions Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Pr...

Page 587: ...s Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Program Continuation Clear alarm with the RESET key Restart part program 62920 Channel 1 block 2 Pocket surface not specified Parameters 1 Channel number 2 Block number label channel number Definitions Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm...

Page 588: ...er stop NC Start disable in this channel Interface signals are set Alarm display Remedy Program Continuation Clear alarm with the RESET key Restart part program 62924 Channel 1 block 2 Too many elements in the contour Parameters 1 Channel number 2 Block number label channel number Definitions Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy ...

Page 589: ... Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Program Continuation Clear alarm with the RESET key Restart part program 62928 Channel 1 block 2 Error in chamfer Parameters 1 Channel number 2 Block number label channel number Definitions Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Progra...

Page 590: ... are set Alarm display Remedy Program Continuation Clear alarm with the RESET key Restart part program 62932 Channel 1 block 2 error on reading RIF file Parameters 1 Channel number 2 Block number label channel number Definitions Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Program Continuation Clear alarm with the RESET key Restart part ...

Page 591: ...tion Clear alarm with the RESET key Restart part program 66000 Channel 1 block 2 Parameters 1 Channel number 2 Block number label Definitions References The current alarm text the error description and the remedial measures for the user cycle alarms can be found in the Programming Guide of the machine manufacturer Reaction Interpreter stop NC Start disable in this channel Interface signals are set...

Page 592: ...nterface signals are set Alarm display NC Stop on alarm at block end Remedy Refer to the manual on user cycles Program Continuation Clear alarm with the RESET key Restart part program 70001 Channel 1 Yf is larger than distance C1 Cy Parameters 1 Channel number Definitions In JOG mode the Yf axis is traversed The value of the Yf axis is larger than the distance C1 Cy Reaction Mode group not ready C...

Page 593: ...ength Reaction Correction block is reorganized Local alarm reaction Interface signals are set Alarm display Remedy Modify part program Program Continuation Clear alarm with the RESET key Restart part program 70010 Channel 1 block 2 unreachable point on selection Parameters 1 Channel number 2 Block number Definitions On transformation selection the machine axes are positioned with the joint rod not...

Page 594: ...isplay Remedy Modify parts program block Program Continuation Clear alarm with the RESET key Restart part program 70014 Channel 1 block 2 axis 3 reaches angle 4 on the drive Parameters 1 Channel number 2 Block number 3 Channel axis 4 Limit angle or Definitions The indicated block includes a position on which the limit angles on the linear guides are exceeded see MD 62128 and 62129 Reaction Local a...

Page 595: ...on machine data Error code 3 No channel axis defined In MD 20070 at least 1 channel axis must be entered Error code 6 Problem on saving when creating the compile cycle machine data modification of MD 18238 required SW 6 and higher Error code 10 One of the direction vectors in MD 62113 5 is too short Error code 12 One rod length Li in MD 62120 2 equals zero Reaction Interpreter stop NC Start disabl...

Page 596: ...port versions will only enable activation of an axial clearance control if less than four simulataneously interpolating axes have been configured Error code 11 In MD MC_CLC_PROG_ORI_AX_MASK no or three axes exactly may be configured for CLC 3 When three axes are configured these must be assigned to the channel with MC_AXCONF_MACHAX_USED Reaction Mode group not ready Channel not ready NC Start disa...

Page 597: ... therefore rejected 2 The transformation has been switched off temporarily TRAFOOF while clearance control is still active When the transformation is switched on again the tool orientation must be the same as when it was switched off i e the rotary axes must not be moved while the transformation is deactivated Reaction NC Start disable in this channel Alarm display NC Stop on alarm Remedy Modify p...

Page 598: ...SET key Restart part program 75020 Channel 1 CLC position offset at lower limit 2 Parameters 1 Channel number 2 Limit value Definitions The position offset generated by the overlaid motion has reached the limit set in MD MC_CLC_SENSOR_LOWER_LIMIT or programmed with CLC_LIM Depending on the setting in bit 0 of MD MC_CLC_SPECIAL_FEATURE_MASK the following cancel criterion applies Bit 0 0 Cancel key ...

Page 599: ...tween rotary and linear axes impermissible Error code 8 Coupled axes must not be exchanged between channels Reaction Interpreter stop Alarm display Remedy Check machine data Program Continuation Clear alarm with the RESET key Restart part program 75051 Channel 1 CC_COPON CC_COPOFF error code 2 Parameters 1 Channel number 2 Error code Definitions Error code 1 Wrong argument programmed Error code 10...

Page 600: ...t program 75070 Channel 1 wrong machine data for collision protection axis 2 Parameters 1 Channel number 2 Axis name Definitions Incorrect machine data for collision protection Reaction Interpreter stop Alarm display Remedy Correct machine data The axes must be either both rotary axes or both linear axes Program Continuation Clear alarm with the RESET key Restart part program 75071 Channel 1 colli...

Page 601: ...ect axis assignment is detected The axes entered in MD TRAFO_AXES_IN_1 do not match MD TRAFO6_NUM_AXES Reaction Interpreter stop Alarm display Remedy Correct machine data Program Continuation Clear alarm with the RESET key Restart part program 75212 RCTR channel 1 incorrect TRAFO_TYPE_ use 4100 Parameters 1 Channel number Definitions The transformer type entered in MD TRAFO_TYPE_x is incorrect Rea...

Page 602: ...ected Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Modify part program Program Continuation Clear alarm with the RESET key Restart part program 75270 RCTR channel 1 tool parameters incorrect on interpolation Parameters 1 Channel number Definitions On interpolation incorrect tool parameters are detected Reaction NC Start disable in this c...

Page 603: ..._OF_CC_HEAP_MEM and MC_MM_NUM_CC_HEAP_MEM Error code 6 The machine data MN_ASUP_START_MASK and MN_ASUP_START_PRIO_LEVEL are not set correctly Error code 11 Machine data MC_AXCONF_GEOAX_NAME_TAB n MN_INTERMEDIATE_POINT_NAME_TAB n and MN_IPO_PARAM_NAME_TAB n are not set correctly for RESU Error code 13 With bit 2 0 of MD MC_RESU_SPECIAL_FEATURE_MASK it was specified that the retraction program cc_re...

Page 604: ...SU internal error error code 2 Parameters 1 Channel number 2 Error code Definitions With this alarm RESU internal error states are displayed which together with the transferred error number provide information on the error cause and error location Reaction NC Start disable in this channel Interface signals are set Alarm display Remedy If this error occurs please contact us on the SINUMERIK Hotline...

Page 605: ...itioning axis at active CC_RREPRE Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy In order to traverse a geometry axis as positioning axis RESU must be switched off temporarily with CC_PREPRE 0 or completely In order to make the internal axis state change from the geometry axis as positioning axis after traversing a block w...

Page 606: ...t version Definitions Remedy 100003 Test version only Definitions Remedy 100004 Function 1 not yet finally implemented Parameters 1 Definitions Remedy 100006 Block stored Definitions Remedy 100007 Program stored Definitions Remedy 100008 Cannot save Definitions Reaction Alarm display Remedy 100009 Error in tk_getHandle Definitions Remedy 100010 Error in task communication Definitions Remedy 100011...

Page 607: ...rea configured for this access level Definitions Remedy 100015 Error in 1 nlog file 2 Parameters 1 2 Definitions Remedy 100099 Additional value Definitions Remedy 100100 Record length 1 reached Parameters 1 Definitions Remedy 100101 No dynamic memory available Definitions Remedy 100102 Buffer limit for selection reached Definitions Remedy 100103 Area disabled for input Definitions Remedy 100104 Bu...

Page 608: ...ill not become effective The program should be stopped immediately The change must be repeated and the program must be started after a small delay approx 1 sec If the error occurs when a program is changed during execution only a program reset will help 100107 Error on opening 1 Parameters 1 Definitions Remedy 100108 Write access not allowed in this state Definitions Remedy 100109 No block marked ...

Page 609: ...eleted Definitions Remedy 100118 Skip blocks ignored for this file Definitions Remedy 100119 Please wait copied data is being inserted Definitions Remedy 100120 Value is too large for nfield 1 Parameters 1 Definitions Remedy 100121 Value is too small for nfield 1 Parameters 1 Definitions Remedy 100122 No input rights Definitions Remedy 100123 Invalid character 1 Parameters 1 Definitions Remedy 100...

Page 610: ...t calculator mode active see info Definitions Remedy 100133 Maximum input length reached Definitions Remedy 100134 Sign change position of cursor changed Definitions Remedy 100135 Value too large for display field input ignored Definitions Remedy 100136 Value too small for display field input ignored Definitions Remedy 100137 Tolerance not implemented 1 Parameters 1 Definitions Remedy 100140 Pleas...

Page 611: ...error Definitions Remedy 100146 Block marking is active no changes possible Definitions Remedy 100150 Directory could not be read Definitions Remedy 100151 Please wait copying file 1 Parameters 1 Definitions Remedy 100152 Error on executing from external Definitions Remedy 100153 USB device no longer available nexecution from external source no longer possible Definitions Reaction Alarm display Re...

Page 612: ...medy 100157 USB device no longer available Definitions Reaction Alarm display Remedy 100160 Testing in block please wait Definitions Remedy 100161 The number of lines is being calculated please wait Definitions Remedy 100162 Caution Marked line is write protected Definitions Remedy 100170 File is binary editing and paging not possible Definitions Remedy 100200 Error on reading NCK data 1 Parameter...

Page 613: ...ntly not available Example Local user data is not defined Remedy 100303 Paging not possible Definitions You cannot page over for example axes drives or channels as more axes drives or channels are not configured Remedy 100304 1 not found Parameters 1 Definitions Remedy 100350 Display MD saved Definitions The display machine data is saved via the softkey Save in the operating area start up image ma...

Page 614: ...medy 100402 Temporarily no access rights 1 Parameters 1 Definitions Remedy 100403 No access rights 1 Parameters 1 Definitions Remedy 100405 Error var access Variable address wrong 1 Parameters 1 Definitions Remedy 100406 Error var access Format unknown 1 Parameters 1 Definitions Remedy 100407 Error var access Format wrong 1 Parameters 1 Definitions Remedy 100410 Error var access Variable does not ...

Page 615: ...ing area notebooks Definitions Remedy 100415 Error on saving operating area notebooks Definitions Remedy 100500 COMIC Syntax error in HMI Definitions Remedy 100501 COMIC Function not available HMI 1 Parameters 1 Definitions Remedy 100511 Please wait calculating stock removal program 1 Parameters 1 Definitions Remedy 100512 Please wait copying stock removal program 1 Parameters 1 Definitions Remedy...

Page 616: ...Definitions Remedy 100565 Automatic test machine stopped Definitions Remedy 100570 Error TA 1 not found Parameters 1 Definitions Remedy 100600 Error on trying to read text file 1 Parameters 1 Definitions Remedy 100620 Error on trying to open font file 1 Parameters 1 Definitions Remedy 100648 The selected language was not installed without error Definitions Remedy 100649 MMC0_TXV INI file not found...

Page 617: ...ory available any more Definitions Remedy 100852 Notice Active memory statistics are reducing performance Definitions Remedy 100860 Max 8 characters allowed for the name Definitions Remedy 100900 Press Input key to select Definitions Remedy 100901 No data changed Definitions Remedy 100910 Remote diagnostics Error 00 int4f_func CREATE_SRV Definitions Remedy 100911 Remote diagnostics Error 01 int4f_...

Page 618: ...tion 2 1 Parameters 1 2 Definitions Remedy 100918 Remote diagnostics Error 08 socket device 2 timeout Parameters 1 Definitions Remedy 100921 Remote diagnostics Waiting for connection to port 1 Parameters 1 Definitions Remedy 100922 Remote diagnostics No connection by remote PC timeout Definitions Remedy 100923 Remote diagnostics Connection aborted by remote PC Definitions Remedy 100924 Remote diag...

Page 619: ...nitions Remedy 100936 Remote diagnostics Remote diag port at default setting 5800 Definitions Remedy 100937 Remote diagnostics Connection established to 1 Parameters 1 Definitions Remedy 100938 Delete a connection in menu Start up Log drive Conn Definitions Remedy 101000 No connection to PLC Definitions The connection to the PLC cannot be made while booting e g wrong PLC basic program Remedy 10100...

Page 620: ...word Remedy Enter password 101007 Password has not been set Definitions To delete the password a higher access authorization is required at least user Remedy Set the password with a higher access level 101008 Current access level 1 Parameters 1 Access level system manufacturer service or user Definitions When selecting the alarm image the current access level is displayed system manufacturer servi...

Page 621: ...e start up the image Service axis or Axis machine data cannot be selected Remedy Complete start up 101112 No drives configured Definitions Due to an incomplete start up the image Service drive cannot be selected Remedy Complete start up 101113 No channels configured Definitions Due to an incomplete start up the image Channel machine data cannot be selected Remedy Complete start up 101114 No MSD co...

Page 622: ...t be calculated Definitions Remedy 101135 MDx409 SPEEDCTRL_INTEGRATOR_TIME_1 could not be calculated Definitions Remedy 101136 MDx150 FIELDCTRL_GAIN could not be calculated Definitions Remedy 101137 MDx141 MAGNETIZING_REACTANCE 0 Definitions Remedy 101138 MDx139 MDx140 MD_STATOR ROTOR_LEAKAGE_REACTANCE 0 Definitions Remedy 101139 MDx134 MOTOR_NOMINAL_FREQUENCY 0 Definitions Remedy 101140 MDx138 RO...

Page 623: ... Definitions Deleting the boot file in the start up area image drive machine data was successful Remedy 101148 Controller MD calculated Definitions Calculating the controller data in the start up area image drive machine data was successful Remedy 101149 Display MD accepted Definitions Remedy 101150 MD set to active Definitions Activation of the machine data in the start up area machine data image...

Page 624: ...s made to access a non existent path Remedy Switch the control OFF ON or see the Installation and Start up Guide 101156 Function impermissible Definitions The selected function is impermissible Remedy See the Installation and Start up Guide 101157 File 1 does not exist Parameters 1 File name Definitions In the start up area the softkey delete boot files for example was pressed although no boot fil...

Page 625: ...Dx142 FIELD_WEAKENING_SPEED MDx400 MOTOR_RATED_SPEED Definitions Remedy 101169 Date and time could not be set Definitions Remedy 101200 Safety Integrated data copied Definitions The SI data copying function was successfull Remedy 101201 Safety Integrated data confirmed Definitions The SI data confirmation function was successfull Remedy 101202 Copying SI data from axis 1 to drive 2 Parameters 1 Ax...

Page 626: ...Confirm Safety Integrated Data has been started The message was output during this function in order to provied the user with an acknowledgement regarding the operation of the function Remedy 101209 SI data are confirmed drive 1 Parameters 1 Definitions In the start up area the function Confirm Safety Integrated Data has been started The message was output during this function in order to provied ...

Page 627: ...screen content is being restructured Remedy 101301 Versions saved output via 1 Parameters 1 Definitions Remedy 101310 Error in 1 line 2 error in XML structure Definitions Remedy Correct the error in the indicated line 101311 Error in 1 line 2 path not found Definitions Remedy Correct the indicated line of the path 101312 Error in 1 line 2 path incorrect Definitions Remedy Correct the indicated lin...

Page 628: ...d Definitions Remedy 101603 Low or high limit exceeded Definitions Remedy 101604 Faulty subindex Definitions Remedy 101605 No array Definitions Remedy 101606 Incorrect data type Definitions Remedy 101607 Setting not permitted can only be reset Definitions Remedy 101608 Description element cannot be changed Definitions Remedy 101609 No description data available Definitions Remedy 101610 No operati...

Page 629: ...ong Definitions Remedy 101615 Parameter address impermissible Definitions Remedy 101616 Illegal format Definitions Remedy 101617 Number of values are not consistent Definitions Remedy 101618 Drive object does not exist Definitions Remedy 101619 Parameter currently deactivated Definitions Remedy 101620 Device buffer too small to answer the job Definitions Remedy 101621 free Definitions Remedy 10162...

Page 630: ...t up state Motor p10 3 Definitions Remedy 101629 Write access only in start up state Power Section p10 2 Definitions Remedy 101630 Write access only in rapid start up state p10 1 Definitions Remedy 101631 Write access only in start up state Ready p10 0 Definitions Remedy 101632 Write access only in start up state Parameter Reset p10 30 Definitions Remedy 101633 Write access only in start up state ...

Page 631: ...evice p9 2 Definitions Remedy 101640 Write access only in start up state Data Block Base Configuration device p9 4 Definitions Remedy 101641 Write access only in start up state Device Configuration device p9 1 Definitions Remedy 101642 Write access only in start up state Device Download device p9 29 Definitions Remedy 101643 Write access only in start up state Device Parameter Reset device p9 30 D...

Page 632: ...e since BICO output does not supply float value Definitions Remedy 101650 Free BICO interconnection disabled via p300 p400 oder p922 Definitions Remedy 101651 No access method defined Definitions Remedy 101652 Below currently valid limit Definitions Remedy 101653 Above currently valid limit Definitions Remedy 101654 Parameter not accessible from BOP Definitions Remedy 101655 Parameter not readable...

Page 633: ...s Remedy 102004 No name entered Definitions Remedy 102005 Data cannot be created here Definitions Remedy 102006 Error on copying 1 Parameters 1 Definitions Remedy 102007 Error on deleting 1 Parameters 1 Definitions Remedy 102008 Invalid file name Definitions Remedy 102009 RS232C stop accepted please wait Definitions Remedy 102010 RS232C transmission error has occurred error log Definitions Remedy ...

Page 634: ...lock window can be opened in the Stop program state The program that is currently being executed is opened for editing The program part that has not yet been recorded by the NCK s program processing can be changed permanently Remedy 103001 Selection only possible after enable or in RESET state Definitions In order to execute the desired function the current channel has to be in the RESET state e g...

Page 635: ...search is not yet finished Remedy Text is deleted automatically after the end of the block search Wait until the block search has finished or trigger an NC reset 103009 Conflict between search type and search target Definitions The search target entered is not compatible with the search type The block number initial character N or is missing only the digits 0 to 9 are allowed Remedy Correct the en...

Page 636: ...dy 103019 Swivel Adjustment not possible Definitions Remedy 104000 Actual tool not found Definitions If the cursor in the window Magazine list is at a blank line then no tool will be found after pressing the softkey Tool data Remedy Place the cursor on the tool 104001 No additional tools available Definitions After pressing the softkey T No or T No the next highest or next lowest tool number is se...

Page 637: ...ool could not be created as for example the maximum number of possible tools has already been reached Remedy Extend the maximum number of tools via the machine data or delete unnecessary tools 104008 Error on creating tool edge Definitions No new cutting edge could be created as for example the maximum number of cutting edges has already been reached Remedy Delete unnecessary cutting edges 104009 ...

Page 638: ...ied tool type does not exist Remedy Specify a valid tool type 104020 No empty location found Definitions There is no empty location with the specified search parameters Remedy Correct search parameters 104021 Error on searching for empty location Definitions Remedy 104022 Error in present location search Definitions Remedy 104023 Error in Tool Load Definitions An error occurred while a tool was be...

Page 639: ...lready be occupied Remedy Select another loading location 104030 No more data found Definitions All existing data was already displayed Remedy 104031 There is no preselected tool Definitions Remedy 104032 There is no preselected cutting edge Definitions Remedy 104033 Error on Delete cutting edge Definitions Remedy 104034 No work offset selected Definitions Remedy 104035 Position minus coarse offse...

Page 640: ...104106 PA No space in global memory Definitions Remedy 104107 PA Error on reading notebook Definitions Remedy 104108 PA Error on reading cutting edge parameters Definitions Remedy 104109 PA Error on reading number of cuttung edges Definitions Remedy 104110 PA Error on reading tool Definitions Remedy 104111 PA Error on reading number of tools Definitions Remedy 104112 PA Error on reading TO area De...

Page 641: ... Error on reading JOG feed Definitions Remedy 104119 PA Feed value outside range Definitions Remedy 104120 PA Error on writing JOG feed value Definitions Remedy 104121 PA Error on reading number of spindles Definitions Remedy 104122 PA Error on reading spindle status Definitions Remedy 104123 PA Error on reading spindle names Definitions Remedy 104124 PA Error on reading tool type Definitions Reme...

Page 642: ...r on reading number of spindles Definitions Remedy 104131 PA Error on reading number of R variables Definitions Remedy 104132 PA Error on reading number of user frames Definitions Remedy 104133 PA Error on reading cont JOG mode Definitions Remedy 104134 PA Error on writing cont JOG mode Definitions Remedy 104135 PA Error on activating the user frame Definitions Remedy 104136 PA Error in getting WO...

Page 643: ...llowed Definitions Remedy 104204 No new tool created Definitions Remedy 104205 Tool exists already Definitions Remedy 104206 No magazine available Definitions Remedy 104207 The magazine is not defined Definitions Remedy 104208 The tool size L R T B must have a value between 1 and 7 Definitions Remedy 104209 Dummy tool cannot be created Definitions Remedy 104210 Tool not available Definitions Remed...

Page 644: ...s Definitions Remedy 104216 Error on relocating tools Definitions Remedy 104217 Error on loading tools Definitions Remedy 104218 NOTICE Tool Unload running Definitions Remedy 104219 NOTICE Tool Load running Definitions Remedy 104220 NOTICE Relocation of tool running Definitions Remedy 104221 Error on creating tool Definitions Remedy 104222 Illegal parameters Definitions Remedy 104223 Error on read...

Page 645: ...hing for empty location Definitions Remedy 104229 Empty location not found Definitions Remedy 104230 NOTICE Loaded tool cannot be deleted Definitions Remedy 104231 Error on reading number of cutting edges Definitions Remedy 104232 Error on reading number of user cutting edges Definitions Remedy 104233 Load point not found Definitions Remedy 104234 Only memory block from 0 14 possible for NB Defini...

Page 646: ...se letters are allowed 1 Parameters 1 Definitions Remedy 104240 Location 1 found Parameters 1 Definitions Remedy 104241 Magazine 1 found Parameters 1 Definitions Remedy 104242 Illegal location number Definitions Remedy 104243 Illegal magazine number Definitions Remedy 104244 Error on reading user cutting edge data Definitions Remedy 104245 Error on writing user cutting edge data Definitions Remedy...

Page 647: ...onitoring Definitions Remedy 104253 Only tool life or quantity monitoring possible Definitions Remedy 104254 Illegal magazine or location number Definitions Remedy 104255 Function Current location not valid for buffer Definitions Remedy 105000 Error 1 2 Parameters 1 2 Definitions System internal error A memory access has failed should not occur in normal operation Remedy 105001 Cycles description ...

Page 648: ...ce directory and an attempt was made to insert it into a program directory Remedy 105007 No name entered Definitions Remedy Wait until the loading procedure is terminated 105008 Write memory error on cycle call Definitions The resources of the MMC100 are exhausted No more dynamic memory available Remedy 105009 No write access to data Definitions The file is write protected Remedy 105010 No data se...

Page 649: ...gram is either being currently executed or was not yet enabled Remedy 105018 Error on generating program 1 Parameters 1 Definitions The program could not be created there may no longer be sufficient memory Remedy 105019 Error on opening window 1 Parameters 1 Definitions The window could not be opened System error that should not occur in normal operation Remedy 105020 Error on closing window 1 Par...

Page 650: ...tions The program being executed is not identical to the program opened in the editor Remedy 105027 Selection is being made Definitions Remedy 105028 Selection is impossible Definitions Remedy 105030 Please wait renumbering in progress 1 Parameters 1 Definitions The part program s blocks are serially numbered Remedy 105031 Renumbering has been aborted Definitions Renumbering of the part program wa...

Page 651: ... be interpreted This line is output via xxx Remedy 105053 No cycle available in current line Definitions The editor s cursor is in a line that does not contain a cycle A recompilation is not possible Remedy 105054 Error on calling of description of cycles Definitions One of the sc com cov com cycle description files contains a non interpretable parameter Initilization of the cycles is aborted Reme...

Page 652: ...lease wait initialization of simulation started Definitions The graphic travel path is being initialized Remedy 105071 Simulation could not be loaded Definitions Remedy 105072 Error while activating the file Definitions Remedy 105075 Channel 1 not enough geo axes contour definition not npossible Parameters 1 Definitions The default axis names for the required axes are used Remedy 105076 Only 2 geo...

Page 653: ...vailable Definitions Remedy 107004 MCU File not available Definitions Remedy 107010 MCU Please wait Data is being saved Definitions Remedy 107011 MCU Saving of data successfully carried out Definitions Remedy 107021 MCU INI Number of axes incorrect Definitions Remedy 107022 MCU INI File does not exist contains error 1 Parameters 1 Definitions Remedy 107023 MCU INI Data for an axis contain error De...

Page 654: ...saved Definitions Remedy 107036 MCU Tool data not stored on FEPROM Definitions Remedy 107041 MCU Incorrect value for work offset Definitions Remedy 107042 MCU Incorrect value for feedrate Definitions Remedy 107043 MCU Value of traversing path position incorrect Definitions Remedy 107050 MCU Program is running cannot be selected Definitions Remedy 107051 MCU Please wait reading traversing program D...

Page 655: ...ng program aborted Definitions Remedy 107061 MCU Program number exists already Definitions Remedy 107062 MCU Program number not permissible 1 199 Definitions Remedy 107063 MCU Block number not permissible 1 Parameters 1 Definitions Remedy 107064 MCU G function not allowed Definitions Remedy 107065 MCU Tool offset number D not permissible 0 20 Definitions Remedy 107066 MCU During a dwell time only ...

Page 656: ...1 Definitions Remedy 107082 MCU Command number unknown 1 Parameters 1 Definitions Remedy 107083 MCU Acknowledgment op code wrong 1 Parameters 1 Definitions Remedy 107084 MCU Drive not digital 1 Parameters 1 Definitions Remedy 107085 MCU Servo number unknown 1 Parameters 1 Definitions Remedy 107086 MCU Wait for stop acknowledgment 1 Parameters 1 Definitions Remedy 107087 MCU Unknown management stat...

Page 657: ...nction inadequate 1 Parameters 1 Definitions Remedy 107093 MCU PI service unknown 1 Parameters 1 Definitions Remedy 107094 MCU Context is not supported 1 Parameters 1 Definitions Remedy 107095 MCU Serious error has occurred 1 Parameters 1 Definitions Remedy 107096 MCU PDU magnitude wrong 1 Parameters 1 Definitions Remedy 107100 MCU Unknown error has occurred 1 Parameters 1 Definitions Remedy 10800...

Page 658: ...ask Definitions Remedy 108006 No entries for HiGraph diagnostics e g Z_FEHLER_ALT Definitions Remedy 108007 Not possible to proceed to next transition Definitions Remedy 108008 Not possible to proceed to previous transition Definitions Remedy 108009 Switch on to next condition not possible Definitions Remedy 108010 Switch on to previous condition not possible Definitions Remedy 108011 No matching ...

Page 659: ...d enabled in the machine manufacutrer s PLC program Reference to the machine manufacturer s documentation 109004 No switchover PLC occupied by higher priority HMIs Definitions The MMC is attempting to switch to an NCU that is occupied by two higher priority MMC s Remedy Switch one of the two higher priority MMC s to another NCU 109005 No switchover No HMI displaceable on target PLC Definitions MMC...

Page 660: ...001 Cannot read ACC variable 1 Parameters 1 Definitions Remedy 110002 No memory available Definitions Remedy 110003 COM file not found 1 Parameters 1 Definitions Remedy 110004 Screen not found 1 Parameters 1 Definitions Remedy 112045 Several approach points required Definitions Several insertion points are required for machining the contour pocket The machining breaks up into several individual ma...

Page 661: ...ion was so selected that the helix violates the programmed contour The program can be started This alarm is only a warning Reaction Alarm display Remedy Select another starting point use a smaller helix radius Program Continuation Internal 112099 System error contour pocket 1 Definitions While the contour pocket was being calculated an error occurred The contour pocket cannot be calculated The pro...

Page 662: ... program is generated Here the NC memory is insufficient to save the new program The reselection of the tool axis was not carried out Reaction Alarm display Remedy Free memory space must be created on the NC and it must be enough for the program to be processed e g by deleting programs that are no longer required Program Continuation Internal 112211 Tool preselection cannot be processed nNot enoug...

Page 663: ...e operator is prompted to load the specified manual tool Reaction Alarm display Remedy Load the manual tool Program Continuation Internal 112322 Exchange manual tool n 1 2 Definitions The operator is prompted to replace the specified manual tool by the new manual tool Reaction Alarm display Remedy Replace the manual tool Program Continuation Internal 112323 Replace inclinable head n 1 Definitions ...

Page 664: ...out with the swivel head Reaction Alarm display Remedy If necessary clamp the workpiece differently Program Continuation Internal 112328 Angle adapted to angle grid n 1 2 Definitions Due to the angle grid the swivel head could not be set exactly to the specified angle Reaction Alarm display Remedy Machining can be continued with the specified values but it will not correspond exactly to the progra...

Page 665: ...hange is being executed in the operating mode Machine auto You can only change programs that are not being executed in the operating mode Machine auto Reaction Alarm display Remedy Stop the program run in the Machine auto operating mode Program Continuation Internal 112400 Not stored in the Tool Management n 1 Program 2 Definitions The tool specified in the program does not exist Reaction Alarm di...

Page 666: ...IST_TOOL_RADIUS MD9756 MM_CMM_MEASURING_FEED MD9757 MM_CMM_FEED_WITH_COLL_CTRL MD9758 MM_CMM_POS_FEED_WITH_COLL_CTRL MD9759 MM_CMM_MAX_CIRC_SPEED_ROT_SP MD9761 MM_CMM_MIN_FEED_ROT_SP MD9762 MM_CMM_MEAS_TOL_ROT_SP MD9765 MM_CMM_T_PROBE_DIAM_LENGTH_MEAS MD9766 MM_CMM_T_PROBE_DIAM_RAD_MEAS MD9767 MM_CMM_T_PROBE_DIST_RAD_MEAS MD10240 MN_SCALING_SYSTEM_IS_METRIC MD20150 12 MC_GCODE_RESET_VALUES Tool da...

Page 667: ...ile name Definitions The program cannot interpret a program block with contour programming Contour not in the directory Reaction NC Start disable in this channel Alarm display Remedy Load contour into the directory Program Continuation Internal 112505 Error on interpreting contour n 1 Parameters 1 Contour name Definitions Contour is faulty Reaction NC Start disable in this channel Alarm display Re...

Page 668: ...edited Definitions Program is already open in HMI Advanced Program or Services operating area Reaction Alarm display Remedy Close program in HMI Advanced Program or Services operating area Program Continuation Clear alarm with the Delete key or NC START 112546 Program cannot be opened nNo read access to the file Definitions The file has no write access for the current access level Reaction Alarm d...

Page 669: ...chronized Definitions Reaction Alarm display Remedy Synchronize the spindle Program Continuation Internal 112601 ShopTurn 1 Definitions A system error has occurred Reaction Alarm display Remedy Please contact the hotline of Siemens AG A D MC and provide with the error message Program Continuation Clear alarm with the Delete key or NC START 112604 Connection to the PLC broken off Definitions Acknow...

Page 670: ...PLC error Definitions The PLC has announced an error that is unknown in the operator panel Reaction NC Start disable in this channel Alarm display Remedy Press POWER ON inform Siemens Program Continuation Internal 112999 Faulty grafic data Exit graphic nand restart Definitions More data was generated than can be read from the operator panel Stop the graphic Remedy Deselect the graphic and then sel...

Page 671: ...Cannot read NC block no 1 Parameters 1 Definitions Remedy 113008 NC block cannot be written no 1 Parameters 1 Definitions Remedy 113009 File name missing for copy Definitions Remedy 113010 Cannot open file 1 Parameters 1 Definitions Remedy 113011 Cannot write file 1 Parameters 1 Definitions Remedy 113012 Cannt write NC file 1 Parameters 1 Definitions Remedy 113013 Cannot read NC file 1 Parameters ...

Page 672: ...t DDE address 1 Parameters 1 Definitions Remedy 113018 Invalid command 1 Parameters 1 Definitions Remedy 113019 Invalid data format 1 Parameters 1 Definitions Remedy 113020 Cursor data item cannot be written Definitions Remedy 113021 Error on data access 1 Parameters 1 Definitions Remedy 113022 No variables exist Definitions Remedy 113023 Impossible to enter code 1 Parameters 1 Definitions Remedy ...

Page 673: ...ed Definitions Remedy 113028 You cannot insert here Definitions Remedy 113029 Mask 1 being generated please wait Parameters 1 Definitions Remedy 113030 PLC connection 1 not in common com Parameters 1 Definitions Remedy 113031 PLC interpreter 1 bytes not allocated Parameters 1 Definitions Remedy 113032 Invalid PLC command 1 Parameters 1 Definitions Remedy 113033 Block cannot be recompiled Definitio...

Page 674: ...se the reluctant area first Program Continuation Internal 120002 Area 1 is still active Please deactivate area 1 Parameters 1 Operating area name Definitions When the MMC system is closed closing the master control an area is to be terminated However the area refuses this The system was NOT closed Reaction Alarm display Remedy Try again and if possible close the reluctant area first Program Contin...

Page 675: ... is waiting for the positive negative acknowledgement from the PLC 002 MMC would like to go online to this NCU MMC has called the target PLC and is waiting for the release to go online 003 MMC has requested the active operating mode and is waiting for acknowledgement from the PLC Remedy Check whether the switchover blocks are loaded and started in the online PLC 120010 PCU temperature alarm Defini...

Page 676: ...rator Components SINUMERIK 840D 840Di 810D section PCU 50 V3 spare parts replacement of device fan 120022 PCU fan monitoring housing fan 2 Definitions Low fan speed of PCU casing fan 2 Interface bit DB10 DB103 4 is being set Remedy Switch off the PCU let it cool off and have the function of casing fan 2 of PCU module checked by qualified service personnel fan problem Spare part description Manual ...

Page 677: ... the operator panel Make sure that the MMC memory on the hard disk is available after booting or re install the MMC software When entering your own alarm texts check whether the path and file name are entered correctly in mbdde ini Program Continuation Internal 120200 Image preparation suppressed Definitions The control is so heavily loaded by the processing of a subroutine that it cannot keep all...

Page 678: ... ramping up e g after resetting Reaction Alarm display Remedy The alarm disappears automatically as soon as the fault situation has ended If this alarm is continuously present a wide variety of faults may be the cause e g wire breakage NC PLC not ramped up faulty address data transfer rate configuration of one of the bus nodes etc Program Continuation Internal 120301 Faulty entry for hardkey Progr...

Page 679: ...d active in channel 2 Parameters 1 Program name with path 2 Channel number Definitions Reaction Alarm display Remedy Stop the program with the NCU s channel reset and make the selection again The alarm disappears automatically as soon as a program is edited or simulated in the program area The alarm can also be acknowledged manually via diagnostics Program Continuation Internal 120307 The file 1 c...

Page 680: ... the program area The alarm can also be acknowledged manually via diagnostics Program Continuation Internal 129900 Data of passive drives are not backed up Definitions This indicates that passive drives are not backed up as well when an upgrade is made Reaction Alarm display Remedy If the drive shall be backed up as well it must be enabled If the note shall not be displayed again set the drive to ...

Page 681: ...e PCU if required 129906 1 Unable to determine the number of channels Parameters 1 Name of the NCU according to NETNAMES INI Definitions The number of channels of the specified NCU could not be determined Remedy Connect to the NCU and restart the PCU if required 129907 1 The max number of channels could not be determined Parameters 1 Name of the NCU according to NETNAMES INI Definitions The maximu...

Page 682: ...hine data Parameters 1 Name of the NCU according to NETNAMES INI Definitions The channel specific machine data of the specified NCU could not be determined Remedy Connect to the NCU and restart the PCU if required 129915 1 Unable to determine active user for channel 2 Parameters 1 Name of the NCU according to NETNAMES INI 2 Channel number Definitions The active user of the specified channel of the...

Page 683: ...onfigured workpiece the specified part program is configured for several channels Remedy Correct the corresponding entry in the DAT file belonging to the workpiece 129935 NC configuration not yet determined Definitions Unable to determine the configuration of the NCs Remedy Ensure that communication to the NC has been activated and all machine data required for time measuring have been set correct...

Page 684: ...t be at least 1 The value set for AN_TIMER_Nr of section DAT in ITS INI must be higher than 0 and smaller than or equal to the value of general machine data 18710 MN_MM_NUM_AN_TIMER The following rule applies 0 AN_TIMER_Nr MN_MM_NUM_AN_TIMER 129944 1 AN_TIMER 2 not running Parameters 1 NCU name 2 Index of system variable AN_TIMER used Definitions The AN_TIMER AN_TIMER_No configured with setting AN...

Page 685: ...Internal 142002 Operator at the machine is waiting for support via remote diagnostics 1 2 3 4 Parameters 1 IP address for existing Internet connection via modem Definitions Will be triggered in User Controlled mode if user uses Request Support function Reaction Alarm display Remedy Acknowledge alarm Program Continuation Internal 142003 Operator at the machine is waiting for support via remote diag...

Page 686: ...finitions Are triggered in PLC Controlled mode Reaction Alarm display Remedy Acknowledge alarm Program Continuation Internal 142008 Machine ready for remote diagnostics 1 2 3 4 Parameters 1 IP address for existing Internet connection via modem Definitions Are triggered in PLC Controlled mode Reaction Alarm display Remedy Acknowledge alarm Program Continuation Internal 142009 Machine ready for remo...

Page 687: ... Edition 142011 Operator at the machine is waiting for support via remote diagnostics 1 2 3 4 Parameters 1 IP address for existing Internet connection via modem Definitions Will be triggered in User Controlled mode if user uses Request Support function Reaction Alarm display Remedy Acknowledge alarm Program Continuation Internal ...

Page 688: ...le Numbers greater than 15 are not allowed nor may the same number be used more than once The MD array must be configured without spaces i e as soon as the logical drive number 0 is selected once it is necessary for the logical drive number 0 to be entered in all MDs with a higher location index p Reaction NC not ready The NC switches to follow up mode Channel not ready NC Start disable in this ch...

Page 689: ...The VDD module belonging to this location is determined by the configuration in MD 13030 DRIVE_MODULE_TYPE for the same location index Input value 1 1 axis module input value 2 2 axis module Program Continuation Switch control OFF ON 300004 Axis 1 drive 2 wrong drive type 3 FDD MSD Parameters 1 NC axis number 2 Drive number 3 Drive type code Definitions A feed module is inserted in the rack locati...

Page 690: ...find the associated module in the configuration display via the displayed drive number Reaction NC not ready The NC switches to follow up mode Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Perform the following checks 1 Using the configuration display or the associated machine data check whether the number and type 1 axis or 2 ax...

Page 691: ...ment in the axis specific MD 30110 CTRLOUT_MODULE_NR and MD 30220 ENC_MODULE_NR and the drive logic number in the NCK MD 13010 DRIVE_LOGIC_NR and bring these into agreement Program Continuation Switch control OFF ON 300008 Axis 1 drive 2 measuring circuit 3 is not available Parameters 1 NC axis number 2 Drive number 3 Measuring circuit number Definitions In the axis specific MD 30230 ENC_INPUT_NR ...

Page 692: ...Program Continuation Switch control OFF ON 300010 Axis 1 drive 2 active without NC axis assignment Parameters 1 NC axis number 2 Drive number Definitions A drive is active that is not used addressed by any NC axis actual value setpoint All active drives must be assigned to an axis with respect to the setpoint value or the actual value Reaction NC not ready The NC switches to follow up mode Channel...

Page 693: ... interrupted Reaction NC not ready The NC switches to follow up mode Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Please inform the authorized personnel service department Order standard or performance control module and exchange with old Program Continuation Switch control OFF ON 300020 Drive 1 removed for diagnostics Parameter...

Page 694: ...r supply to the drives although the NC is already running This message comes only if no drive module has been signaled In theory it could also be a bus error interrupting the connection to the 1st module Reaction NC not ready The NC switches to follow up mode Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy 1 If the NCU has its own ...

Page 695: ...edial measures given above do not lead to a change in the behaviour when starting please contact the system support for the A D MC products of SIEMENS AG through the Hotline tel see alarm 1000 Program Continuation Switch control OFF ON 300201 Axis 1 drive 2 timeout during access error location 3 Parameters 1 NC axis number 2 Drive number 3 Error location Definitions The read cycle of a drive addre...

Page 696: ... see alarm 1000 Program Continuation Switch control OFF ON 300300 Axis 1 drive 2 boot error error code 3 Parameters 1 NC axis number 2 Drive number 3 Error code Definitions Error occurred while starting up the displayed drive Example Drive signals timeout Meaning of the error code 0 5 Timeout while waiting for the acknowledgement from the drive in the displayed state 10 No signal from drive CPU po...

Page 697: ...not ready The NC switches to follow up mode Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Channel not ready Remedy Please inform the authorized personnel service department You can try to power the system up again The search for the precise cause of error can only be performed by the development team The displayed error codes are always...

Page 698: ...rive software and drive MD with different version numbers Parameters 1 NC axis number 2 Drive number Definitions The version number of the drive software FDD MSD must correspond to the version number stored in the drive machine data because the MD files for different software versions are not compatible Reaction NC not ready The NC switches to follow up mode Channel not ready NC Start disable in t...

Page 699: ...the precise cause of error can only be performed by the development team The displayed error codes are always needed for this contact SIEMENS AG System Support for A D MC products Hotline Tel see alarm 1000 Program Continuation Clear alarm with the RESET key in all channels of this mode group Restart part program 300406 Problem in the non cyclic communication for basic address 1 additional informa...

Page 700: ...ory or the size of the file system itself this will require a complete data backup Change settings of machine data 18280 MM_NUM_FILES_PER_DIR 18320 MM_NUM_FILES_IN_FILESYSTEM 18350 MM_USER_FILE_MEM_MINIMUM and if necessary of 18270 MM_NUM_SUBDIR_PER_DIR 18310 MM_NUM_DIR_IN_FILESYSTEM Power On Reload saved data On error code 1 291 Replace the drive software and use version with suitable ACC basic i...

Page 701: ...y of 18270 MM_NUM_SUBDIR_PER_DIR 18310 MM_NUM_DIR_IN_FILESYSTEM Power On Reload saved data Program Continuation Clear alarm with the RESET key Restart part program 300413 Error when reading a file 1 2 Parameters 1 Error code 1 2 Error code 2 Definitions An attempt to read a data block e g a drive boot file from the file system has failed The data block or the file system is damaged Reaction Interf...

Page 702: ...error codes must always be stated Reinitialization of the drive Please inform the authorized personnel service department System Support SIEMENS A D MC Hotline tel see alarm 1000 Program Continuation Switch control OFF ON 300501 Axis 1 drive 2 maximum current monitoring Parameters 1 NC axis number 2 Drive number Definitions 1 A serious fault occured during actual current measurement 2 The maximum ...

Page 703: ...inals including motor protection Error in actual current measurement if necessary replace 611D power section or controller module Program Continuation Switch control OFF ON 300503 Axis 1 drive 2 maximum current monitoring of phase current S Parameters 1 NC axis number 2 Drive number Definitions The phase current S is greater than or equal to 1 05 times the maximum power section current MD 1107 MD_...

Page 704: ...ce department Check encoders encoder lines and connectors between drive motor and 611D module Check for temporary interruptions loose contact caused for example by movements in trailing cable Check the shield connection of the front plate of the closed loop control module top screw Use original preassembled encoder cable from Siemens high degree of shielding If necessary replace the motor encoder ...

Page 705: ...encoder connected Bit 10 Log cannot be aborted Bit 11 SSI level detected in data cable Bit 12 TIMEOUT while reading measured value Bit 13 CRC error Bit 14 Wrong IPU submodule for direct measuring signal only with 611D expansion Bit 15 Encoder defective CRC error bit 7 and bit 13 Bit 7 0 bit 13 1 CRC error from SIDA ASIC Bit 7 1 bit 13 0 Control check byte error Bit 7 1 bit 13 1 Error on correction...

Page 706: ...witches to follow up mode Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Channel not ready Remedy Please inform the authorized personnel service department for a Determine whether the sign of life monitoring failure is a sequential fault A sequential fault arises e g through Fault alarm from axis x with an n axis configuration If this fa...

Page 707: ...T commutation angle offset Program Continuation Switch control OFF ON 300508 Axis 1 drive 2 zero mark monitoring of motor measuring system Parameters 1 NC axis number 2 Drive number Definitions An error was detected in the number of encoder lines counted to modulo 16 10 on crossing of the zero marker Increments were lost or added The alarm can be reprogrammed in the MD ALARM_REACTION_CHAN_NOREADY ...

Page 708: ...le Modify MD 1400 MD_MOTOR_RATED_SPEED rated motor speed Modify MD 1146 MD_MOTOR_MAX_ALLOWED_SPEED maximum motor speed Modify MD 1147 MD_SPEED_LIMIT speed limit Modify MD 1112 MD_NUM_POLE_PAIRS number of motor pole pairs FDD Modify MD 1134 MD_MOTOR_NOMINAL_FREQUENCY rated motor frequency MSD Program Continuation Switch control OFF ON 300510 Axis 1 drive 2 error on actual current measurement zero b...

Page 709: ...he measuring function NCK reset Program Continuation Switch control OFF ON 300512 Axis 1 drive 2 direct feedback recognized Parameters 1 NC axis number 2 Drive number Definitions The current rotor position and the position information read out by the encoder on ramp up were compared with each other and a deviation of more than 45 degrees was found Reaction NC not ready The NC switches to follow up...

Page 710: ...300515 Axis 1 drive 2 power section heat sink temperature exceeded Parameters 1 NC axis number 2 Drive number Definitions The temperature of the power section is acquired from a temperature switch on the heatsink 20 seconds after the heatsink temperature warning drive shutdown is initiated immediately in order to avoid thermal damage to the power section regenerative stop Reaction Mode group not r...

Page 711: ... motor Reaction Mode group not ready The NC switches to follow up mode Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Channel not ready Remedy For 1FN3 linear motors Measure the rotor position offset to the EMF of the U_R phase and add it as commutation angle offset to MD 1016 MD_COMMUTATION_ANGLE_OFFSET Then set MD 1017 STARTUP_ASSISTAN...

Page 712: ...r section Program Continuation Clear alarm with the RESET key in all channels of this mode group Restart part program 300607 Axis 1 drive 2 current controller at limit Parameters 1 NC axis number 2 Drive number Definitions The specified current setpoint cannot be injected into the motor even though the maximum voltage has been provided Cause Motor not connected or phase missing The alarm can be re...

Page 713: ...se missing incorrect rotary field Check the encoder resolution Check the encoder encoder cable and shield connection for loose contact or cable breakage Check the direction of rotation of the encoder tracks e g gearwheel encoder MD 1011 MD_ACTUAL_VALUE_CONFIG bit 1 Is the encoder cable appropriate for the encoder type Check the controller settings e g after software exchange Check the motor protec...

Page 714: ... Alarm display NC Stop on alarm Channel not ready Remedy Please inform the authorized personnel service department The wrong encoder may be in use Correct MD 1005 Does the number of encoder lines match the setting in MD 1005 MD_ENC_RESOL_MOTOR encoder resolution for motor measuring system Is the motor encoder cable connected correctly Is the motor encoder cable shield installed flat Replace the mo...

Page 715: ... are tight The Uce monitoring circuit in the power section has been activated perform a reset by switching the power supply off and on again Replace the power section or closed loop control module If P1075 3 Re 1 The motor was not properly connected The power connection of the motor must be checked Re 2 Remove disturbing external forces e g axis couplings not released Identification procedure must...

Page 716: ...f and if the error occurs repeatedly then reduce MD1019 MD_CURRENT_ROTORPOS_IDENT rotor position identification current or increase MD1020 MD_MAX_TURN_ROTORPOS_IDENT maximum rotation of the rotor position identification Rotor position identification with inductance stall the motor during the identification Rotor position identification with movement check the factor load mass load moment of inerti...

Page 717: ...ACTION_CHAN_NOREADY channel not ready Reaction Mode group not ready The NC switches to follow up mode Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Channel not ready Remedy Please inform the authorized personnel service department Motor overloaded Check the motor data Possibly the machine current was too high as a result of incorrect mo...

Page 718: ...e authorized personnel service department Motor overloaded Check the motor data Possibly the machine current was too high as a result of incorrect motor data Check the temperature sensor Check the motor encoder cable Check the motor fan Motor encoder defective Check the acceleration If necessary use a higher performance motor Winding fault in motor 611D control module defective Modify MD 1230 MD_T...

Page 719: ...ontrol cycle for actual value acquisition are also modified automatically so that the limits are respected 840C Change the base cycle on the NC in MD 168 Program Continuation Switch control OFF ON 300703 Axis 1 drive 2 current cycle time invalid Parameters 1 NC axis number 2 Drive number Definitions In the drive MD 1000 MD_CURRCTRL_CYCLE_TIME Reaction NC not ready The NC switches to follow up mode...

Page 720: ...rformance 2 axis 125 µs 810D 312 5 µs MCU 125 µs Performance 2 1 axis 31 25 µs Performance 2 2 axis 62 5 µs Program Continuation Switch control OFF ON 300705 Axis 1 drive 2 position controller cycle time invalid Parameters 1 NC axis number 2 Drive number Definitions The monitor in the 611D module has detected a position controller pulse rate which is beyond the permissible limits The conditions fo...

Page 721: ...ut the standard NCK interface This makes it possible for axially different basic drive cycles to be transferred to the 611D modules Reaction NC not ready The NC switches to follow up mode Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Please inform the authorized personnel service department Set the same basic drive cycle for both...

Page 722: ...ntroller cycle for the two axes is not the same This alarm can only occur with OEM users having the 611D drives without the standard NCK interface This would make it possible to transfer axially different position controller cycles to the 611D module Reaction NC not ready The NC switches to follow up mode Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC...

Page 723: ...ns The derivative action time describes the point in time the setpoints are taken over in the drive The derivative action defined by the NC must be smaller than the position controller cycle The derivative action time must be an integer multiple of the speed controller cycle Reaction NC not ready The NC switches to follow up mode Channel not ready NC Start disable in this channel Interface signals...

Page 724: ...ontrol OFF ON 300716 Axis 1 drive 2 torque constant less than or equal to zero Parameters 1 NC axis number 2 Drive number Definitions 1 The value in drive MD 1113 MD_TORQUE_CURRENT_RATIO torque constant is less than or equal to zero 2 The ratio of MD1113 MD_TORQUE_CURRENT_RATIO torque constant MD1112 MD_NUM_POLE_PAIRS motor pole pairs is greater than 70 Reaction NC not ready The NC switches to fol...

Page 725: ...MD 1101 MD_CTRLOUT_DELAY dead time of current control circuit is less than or equal to zero The dead time is calculated internally and automatically initialized according to the type of module 1 2 axis standard performance module 810D Reaction NC not ready The NC switches to follow up mode Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm R...

Page 726: ...OR_MAX_SPEED speed for the maximum useful motor speed or set a smaller speed controller cycle in MD 1001 MD_SPEEDCTRL_CYCLE_TIME speed controller cycle Program Continuation Switch control OFF ON 300721 Axis 1 drive 2 zero load current greater than rated motor current Parameters 1 NC axis number 2 Drive number Definitions The no load current of the motor MD 1136 MD_MOTOR_NOLOAD_CURRENT has been set...

Page 727: ...entical for both axes on 2 axis modules Reaction NC not ready The NC switches to follow up mode Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Please inform the authorized personnel service department Check drive MD 1003 MD_STS_CONFIG STS configuration and set the bits for the two axes of the module so that they are the same Do no...

Page 728: ...r marks of the motor measuring system in drive MD 1005 MD_ENC_RESOL_MOTOR number of encoder marks of the motor measuring system to the encoder in use Default setting for motor measuring system Default setting for motor measuring system 2048 incr rev Program Continuation Switch control OFF ON 300726 Axis 1 drive 2 voltage constant is zero Parameters 1 NC axis number 2 Drive number Definitions The v...

Page 729: ...ata sheet to correct MD 1139 MD_STATOR_LEAKAGE_REACTANCE stator leakage reactance or MD 1140 MD_ROTOR_LEAKAGE_REACTANCE rotor leakage reactance or MD 1141 MD_MAGNETIZING_REACTANCE magnetizing reactance Program Continuation Switch control OFF ON 300728 Axis 1 drive 2 adaption factor torque current too high Parameters 1 NC axis number 2 Drive number Definitions The matching factor from setpoint torq...

Page 730: ... 2 Drive number Definitions The value in drive MD 1138 MD_ROTOR_COLD_RESISTANCE cold rotor resistance is less than or equal to zero or a format overflow has occurred Reaction NC not ready The NC switches to follow up mode Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Please inform the authorized personnel service department For s...

Page 731: ...third party motors Check and if necessary refer to the motor data sheet to correct MD 1130 MD_MOTOR_NOMINAL_POWER rated motor power Program Continuation Switch control OFF ON 300732 Axis 1 drive 2 rated speed less than or equal to zero Parameters 1 NC axis number 2 Drive number Definitions The value in MD 1400 MD_MOTOR_RATED_SPEED rated motor speed is less than or equal to zero Reaction NC not rea...

Page 732: ...t For standard motors Reset the drive delete the bootfile and repeat the startup For third party motors Modify MD 1132 MD_MOTOR_NOMINAL_VOLTAGE motor voltage Modify MD 1135 MD_MOTOR_NOLOAD_VOLTAGE motor no load voltage Modify MD 1400 MD_MOTOR_RATED_SPEED rated motor speed Modify MD 1142 MD_FIELD_WEAKENING_SPEED threshold speed for field weakening Modify MD 1136 MD_MOTOR_NOLOAD_CURRENT motor no loa...

Page 733: ...Program Continuation Switch control OFF ON 300736 Axis 1 drive 2 Lh characteristic invalid Parameters 1 NC axis number 2 Drive number Definitions The value in MD 1143 MD_LH_CURVE_UPPER_SPEED LH curve upper speed is less than or equal to the value in MD 1142 MD_FIELD_WEAKENING_SPEED threshold speed for field weakening or the value in MD 1144 MD_LH_CURVE_GAIN LH curve gain is less than 100 Reaction ...

Page 734: ...C axis number 2 Drive number Definitions The NC has assigned the direct measuring system to an axis which doesn t have a motor measuring system This error can only occur with the 810D Reaction NC not ready The NC switches to follow up mode Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Please inform the authorized personnel servic...

Page 735: ...switches to follow up mode Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Please inform the authorized personnel service department Operation without encoder Reduce the number of encoder lines in MD 1005 MD_ENC_RESOL_MOTOR encoder resolution for motor measuring system since this has an impact on the internal number format Optional...

Page 736: ...tandard 2 control module has been installed Request During boot up of the control Reaction Mode group not ready Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Replace the 611D control module Program Continuation Switch control OFF ON 300744 Axis 1 drive 2 safety monitoring checksum invalid confirmation and acceptance test required...

Page 737: ...NC axis number 2 Drive number Definitions In the machine data 1301 MD_SAFE_FUNCTION_ENABLE safe functions enable the function SBH SG has not been enabled although the function SE SN has been selected in this MD Request During boot up of the control Reaction Mode group not ready Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Please...

Page 738: ...in MD 1300 MD_SAFETY_CYCLE_TIME monitoring cycle for the two axes of a 2 axis module are not identical Request During boot up of the control Reaction Mode group not ready Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Please inform the authorized personnel service department Check and if necessary correct MD 1300 MD_SAFETY_CYCLE_T...

Page 739: ...for linear axis The following applies for rotary motor encoder and linear axis incr_to_µm n MD1321 SAFE_ ENC_ GEAR_ DENOM n MD1322 SAFE_ ENC_ NUMERA n incr_to_µm_rot_lin incr_to_µm_rot_lin 1000 8192 1 MD1318 SAFE_ENC_RESOL MD1320 SAFE_ENC_GEAR_PITCH Explanations MD 1318 SAFE_ENC_RESOL number of encoder lines per revolution MD 1320 SAFE_ENC_GEAR_PITCH spindle pitch MD 1321 SAFE_ENC_GEAR_DENOM n enc...

Page 740: ...PEEDCTRL_ADAPTSPEED_1 lower adaption speed Program Continuation Clear alarm with the RESET key in all channels Restart part program 300751 Axis 1 drive 2 speed control gain too high Parameters 1 NC axis number 2 Drive number Definitions The proportional gain of the speed controller MD 1407 MD_SPEEDCTRL_GAIN_1 P gain of speed controller or MD 1408 MD_SPEEDCTRL_GAIN_2 P gain of upper adaption speed ...

Page 741: ...t controller cycles MD 1000 MD_CURRCTRL_CYCLE_TIME current controller cycle 1 2 MD 1000 31 25 microsec Program Continuation Clear alarm with the RESET key in all channels Restart part program 300753 Axis 1 drive 2 rotor position identification current less than minimal value Parameters 1 NC axis number 2 Drive number Definitions The current set in MD1019 MD_CURRENT_ROTORPOS_IDENT rotor position id...

Page 742: ...ot ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Channel not ready Remedy Stop the motor before activating the voltage frequency mode Program Continuation Clear alarm with the RESET key in all channels Restart part program 300756 Axis 1 drive 2 speed hysteresis of setpoint current smoothing invalid Parameters 1 NC axis number 2 Drive number Definit...

Page 743: ... Program Continuation Clear alarm with the RESET key in all channels Restart part program 300758 Axis 1 drive 2 generator mode response voltage switch off threshold Parameters 1 NC axis number 2 Drive number Definitions The sum of the values in MD1631 MD_LINK_VOLTAGE_GEN_ON response voltage for generator axis MD1632 MD_LINK_VOLTAGE_GEN_HYST voltage range for generator control is greater than MD163...

Page 744: ...rator axis or Modify MD 1630 MD_LINK_VOLTAGE_MON_THRESHOLD response threshold for DC link monitoring Program Continuation Clear alarm with the RESET key in all channels Restart part program 300760 Axis 1 drive 2 generator mode emergency retraction speed max motor speed Parameters 1 NC axis number 2 Drive number Definitions The value entered for the emergency retraction speed in MD1639 MD_RETRACT_S...

Page 745: ...epartment Modify drive machine data Modify MD 1635 MD_GEN_AXIS_MIN_SPEED generator axis or Modify MD 1146 MD_MOTOR_MAX_ALLOWED_SPEED maximum motor speed Program Continuation Clear alarm with the RESET key in all channels Restart part program 300762 Axis 1 drive 2 emergency retraction mode generator mode already active Parameters 1 NC axis number 2 Drive number Definitions Emergency retraction or g...

Page 746: ... key in all channels Restart part program 300764 Axis 1 drive 2 emergency retraction mode generator mode not possible Parameters 1 NC axis number 2 Drive number Definitions Emergency retraction Generator operation is only possible with an active DC link measurement MD 1161 MD_FIXED_LINK_VOLTAGE DC link fixed voltage 0 In an old hardware version no DC link measurement is possible and therefore the ...

Page 747: ...the RESET key in all channels Restart part program 300766 Axis 1 drive 2 blocking frequency Shannon frequency Parameters 1 NC axis number 2 Drive number Definitions The blocking frequency of a speed setpoint filter is greater than the Shannon sampling frequency from the sampling theorem Reaction NC not ready The NC switches to follow up mode Channel not ready NC Start disable in this channel Inter...

Page 748: ...ease inform the authorized personnel service department The natural frequency in Hz of a speed setpoint filter must be less than the reciprocal value of two speed controller cycles Speed setpoint filter 1 MD 1520 0 01 MD 1514 1 2 MD 1001 31 25 microsec Speed setpoint filter 2 MD 1521 0 01 MD 1517 1 2 MD 1001 31 25 microsec Modify MD 1520 MD_SPEED_FILTER_1_BS_FREQ bandstop filter natural frequency ...

Page 749: ...rtment The bandwidth numerator must be less than twice the blocking frequency Current setpoint filter 1 MD 1212 2 MD 1210 Current setpoint filter 2 MD 1215 2 MD 1213 Current setpoint filter 3 MD 1218 2 MD 1216 Current setpoint filter 4 MD 1221 2 MD 1219 Speed setpoint filter 1 MD 1516 2 MD 1514 Speed setpoint filter 2 MD 1519 2 MD 1517 Modify MD 1212 MD_CURRENT_FILTER_1_BW_NUM numerator bandwidth ...

Page 750: ...nostics Manual DA 11 2006 Edition filter 1 Modify MD 1519 MD_SPEED_FILTER_2_BW_NUMERATOR numerator bandwidth speed setpoint filter 2 Modify MD 1517 MD_SPEED_FILTER_2_SUPPR_FREQ suppression frequency speed setpoint filter 2 Program Continuation Clear alarm with the RESET key in all channels Restart part program ...

Page 751: ...ter must be less than twice the natural frequency Speed setpoint filter 1 MD 1515 2 MD 1514 0 01 MD 1520 Speed setpoint filter 2 MD 1518 2 MD 1517 0 01 MD 1521 Current setpoint filter 1 MD 1211 2 MD 1210 Current setpoint filter 2 MD 1214 2 MD 1213 Current setpoint filter 3 MD 1217 2 MD 1216 Current setpoint filter 4 MD 1220 2 MD 1219 Modify MD 1515 MD_SPEED_FILTER_1_BANDWIDTH bandwidth speed setpo...

Page 752: ...nnel service department Change the filter setting The Hotline provides support for accurate troubleshooting Call the SIEMENS AG SIMODRIVE Hotline Program Continuation Clear alarm with the RESET key in all channels Restart part program 300771 Axis 1 drive 2 asynchronous mode converter frequency invalid Parameters 1 NC axis number 2 Drive number Definitions Only a converter frequency of 4 kHz or 8 k...

Page 753: ...eedforward control structure not possible Parameters 1 NC axis number 2 Drive number Definitions In asynchronous mode select by MD 1465 MD 1146 a feedforward control structure MD 1004 bit 0 1 is not possible Modify MD 1465 MD_SWITCH_SPEED_MSD_AM switchover speed MSD AM Modify MD 1146 MD_MOTOR_MAX_ALLOWED_SPEED maximum motor speed Modify MD 1004 MD_CTRL_CONFIG configuration structure The alarm can ...

Page 754: ... MSD AM Modify MD 1466 MD_SWITCH_SPD_OPEN_LOOP_AM switchover speed closed loop open loop control AM Program Continuation Clear alarm with the RESET key in all channels Restart part program 300775 Axis 1 drive 2 fixed link voltage of axes differ Parameters 1 NC axis number 2 Drive number Definitions An unequal fixed voltage MD1161 MD_FIXED_LINK_VOLTAGE DC link fixed voltage has been found for axes ...

Page 755: ...t ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Please inform the authorized personnel service department Activate measuring circuit monitoring of motor incremental Program Continuation Switch control OFF ON 300777 Axis 1 drive 2 rotor position identification current too high Parameters 1 NC axis number 2 Drive number Definitions The current...

Page 756: ...elect rotor position identification MD1011 bit 12 or bit 13 Modify MD 1011 MD_ACTUAL_VALUE_CONFIG actual value sensing configuration IM Modify MD 1100 MD_PWM_FREQUENCY pulse width modulation frequency Program Continuation Clear alarm with the RESET key in all channels Restart part program 300779 Axis 1 drive 2 motor moment of inertia less than or equal to zero Parameters 1 NC axis number 2 Drive n...

Page 757: ...MD 1103 MD_MOTOR_NOMINAL_CURRENT nominal motor current and MD 1136 MD_MOTOR_NOLOAD_CURRENT motor no load current Program Continuation Clear alarm with the RESET key in all channels Restart part program 300781 Axis 1 drive 2 zero load current rated current of power section Parameters 1 NC axis number 2 Drive number Definitions On the basis of its no load current MD 1136 MD_MOTOR_NOLOAD_CURRENT moto...

Page 758: ...the RESET key in all channels Restart part program 300783 Axis 1 drive 2 rotor resistance invalid Parameters 1 NC axis number 2 Drive number Definitions The value in drive MD 1138 MD_ROTOR_COLD_RESISTANCE cold rotor resistance is less than or equal to zero or a format overflow has occurred The alarm can be reprogrammed in the MD ALARM_REACTION_CHAN_NOREADY channel not ready Reaction NC not ready T...

Page 759: ...on Siemens motors Check and if necessary correct the following machine data with reference to the data sheet Modify MD 1132 MD_MOTOR_NOMINAL_VOLTAGE nominal motor voltage Modify MD 1135 MD_MOTOR_NOLOAD_VOLTAGE motor no load voltage Modify MD 1400 MD_MOTOR_RATED_SPEED rated motor speed Modify MD 1142 MD_FIELD_WEAKENING_SPEED threshold speed for field weakening Modify MD 1136 MD_MOTOR_NOLOAD_CURRENT...

Page 760: ...on Clear alarm with the RESET key in all channels Restart part program 300787 Axis 1 drive 2 asynchronous mode feedforward control gain out of range Parameters 1 NC axis number 2 Drive number Definitions If motor inertia and motor nominal torque have been selected unfavorably the asynchronous motor feedforward control gain is beyond the range of the internal number format The alarm can be reprogra...

Page 761: ... with this closed loop control module This alarm appears if a non available acceleration sensor was activated in MD 1560 Reaction NC not ready The NC switches to follow up mode Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Channel not ready Remedy Switch off the non selectable function or use another closed loop control module Program C...

Page 762: ...ion speed is less than the lower adaptation speed MD 1411 MD_SPEEDCTRL_ADAPTSPEED_1 lower adaptation speed Reaction Interface signals are set Alarm display Remedy Please inform the authorized personnel service department Modify MD 1412 MD_SPEEDCTRL_ADAPTSPEED_2 upper adaptation speed and MD 1411 MD_SPEEDCTRL_ADAPTSPEED_1 lower adaptation speed Program Continuation Alarm display showing cause of al...

Page 763: ...hold Parameters 1 NC axis number 2 Drive number Definitions The value in MD 1631 MD_LINK_VOLTAGE_GEN_ON response voltage for generator axis is greater than MD1630 MD_LINK_VOLTAGE_MON_THRESHOLD response threshold for DC link monitoring Reaction Interface signals are set Alarm display Remedy Please inform the authorized personnel service department Modify MD 1631 MD_LINK_VOLTAGE_GEN_ON response volt...

Page 764: ...larm disappears No further operator action necessary 300863 Axis 1 drive 2 emergency retraction mode generator mode invalid Parameters 1 NC axis number 2 Drive number Definitions Value specified by the NC via a G command must be in the range 0 to 7 Reaction Interface signals are set Alarm display Remedy Please inform the authorized personnel service department Check parameterization G command in t...

Page 765: ...age has been found for axes of a drive module Since a fixed voltage 0 replaces the measured DC link voltage value but the DC link voltage value is measured only once for all axes of a drive module the fixed voltage must be identical on all module axes before it is accepted Reaction Interface signals are set Alarm display Remedy Please inform the authorized personnel service department Set the same...

Page 766: ...READY channel not ready Reaction Mode group not ready Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Channel not ready Remedy Please inform the authorized personnel service department The user must find the cause and take appropriate measures Program Continuation Switch control OFF ON 300901 Axis 1 drive 2 stop B triggered Parameters 1 A...

Page 767: ...ce department Check the deceleration behavior and if necessary modify the velocity tolerance in MD 1348 MD_SAFE_VELO_TOL Restart is only possible with POWER ON Program Continuation Switch control OFF ON 300907 Axis 1 drive 2 tolerance for safe operational stop exceeded Parameters 1 Axis number 2 Drive number Definitions The drive is disabled via STOP A or STOP B This blocks the pulses over the rel...

Page 768: ...ice department The user must check the cause and initiate the corresponding measures Program Continuation Clear alarm with the RESET key Restart part program 300909 Axis 1 drive 2 stop D triggered Parameters 1 Axis number 2 Drive number Definitions The drive ws stopped by the NC with STOP D At the end of the stop reaction the drive remains under control the axis is monitored for SBH Request In mon...

Page 769: ...alarm with the RESET key Restart part program 300911 Axis 1 drive 2 error in one monitoring channel Parameters 1 NC axis number 2 Drive number Definitions The mutual comparison of the two monitoring channels has found a difference between input data or results of the monitoring operations One of the monitors no longer functions reliably i e safe operation is no longer possible Reaction Alarm displ...

Page 770: ... of the machine data Check the safe input signals is the correct one of four velocity limits selected Program Continuation Clear alarm with the RESET key Restart part program 300915 Axis 1 drive 2 safe end positions exceeded Parameters 1 Axis number 2 Drive number Definitions The drive is disabled by the reaction configured in MD 1362 MD_SAFE_POS_STOP_MODE At the end of the stop reaction the drive...

Page 771: ... deleted 1 If the positive acknowledgement is not received within the time configured in MD 1357 MD_SAFE_PULSE_DIS_CHECK_TIME time for checking the pulse deletion STOP A is triggered 2 If pulse deletion is acknowledged within the configured time in the drive no stop reaction is triggered This message will be displayed during selection via the SGE Test stop selection until the selection is canceled...

Page 772: ...ns With rotary spindles without EnDat interface operating with enhanced controller modules the track inversion MD_1011 0 1 must not be switched on Otherwise this error is triggered Modify MD 1011 MD_ACTUAL_VALUE_CONFIG actual value sensing configuration IM Reaction Mode group not ready Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remed...

Page 773: ... the encoder marks match x pole pair widths as integer Short traversing paths With short traversing paths only a small error can accumulate and hardly affect the heating and the maximum power that can be reached if the encoder marks do not comply with the 0 001 tolerance Then it is advisable to slightly modify the pole pair width Example Pole pair width 56 8 mm graduations 2 7 µm Pole pair number ...

Page 774: ...ith rotary axes Reaction Mode group not ready Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Please inform the authorized personnel service department Check parameterization of the cam positions in Modify MD 1336 MD_SAFE_CAM_POS_PLUS plus cam position for safe cam and Modify MD 1337 MD_SAFE_CAM_POS_MINUS minus cam position for saf...

Page 775: ... OFF ON 301709 Axis 1 drive 2 submodule with integrated linearization invalid Parameters 1 NC axis number 2 Drive number Definitions If a submodule with integrated linearization is used all submodules on the module must use the integrated linearization A submodule with integrated lineearization was found However not all submodules have this linearization Reaction Mode group not ready Channel not r...

Page 776: ...bits in an SSI protocol including all bits such as alarm bit parity bit MD 1021 MD_ENC_ABS_TURNS_MOTOR multiturn number of resolvable revolutions MD 1022 MD_ENC_ABS_RESOL_MOTOR singleturn number of increments per revolution MD 1027 Bit 12 MD_ENC_CONFIG Bit 12 parity bit MD 1027 Bit 14 MD_ENC_CONFIG Bit 14 alarm bit Example SSI encoder with 25 bits transmission length 12 bits multiturn 12 bits sing...

Page 777: ...ON_BITS_DM SSI transmission length is smaller than the number of all parameterized bits in MD 1031 MD_ENC_ABS_TURNS_DIRECT multiturn MD 1032 MD_ENC_ABS_RESOL_DIRECT singleturn and MD 1037 MD_ENC_CONFIG_DIRECT Bit 14 alarm bit and MD 1037 MD_ENC_CONFIG_DIRECT Bit 12 parity bit Reaction Mode group not ready Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC...

Page 778: ...resent module it is not possible to use SSI encoders without incremental signals Reaction Mode group not ready Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Use newer module Program Continuation Switch control OFF ON 301717 Axis 1 drive 2 SSI transmission timeout Parameters 1 NC axis number 2 Drive number Definitions The SSI tran...

Page 779: ... motor requires MD 1179 MD_INVERTER_DERATING_ASYN derating factor at 8kHz Operation of a power section with a PE MSD motor requires MD 1179 MD_INVERTER_DERATING_ASYN derating factor at 8kHz MD 1175 MD_INVERTER_THERM_CURR_ASYN limit current power section for PE MSD MD 1177 MD_INVERTER_RATED_CURR_ASYN limit current power section for PE MSD Reaction Mode group not ready Channel not ready NC Start dis...

Page 780: ...ected Bit 10 Log cannot be aborted Bit 11 SSI level detected in data cable Bit 12 TIMEOUT while reading measured value Bit 13 CRC error evaluate bit 7 note see below Bit 14 810D Wrong IPU submodule for direct measuring system Bit 15 Encoder defective CRC error CRC error bit 7 and bit 13 meaning Bit 7 0 bit 13 1 CRC error from SIDA ASIC Bit 7 1 bit 13 0 Control check byte error Bit 7 1 bit 13 1 Err...

Page 781: ... for undervoltage in the closed loop control Check the monitoring criteria Voltage range average 26 0 V to 27 0 V Ripple factor 240 mVss No voltage failures Program Continuation Clear alarm with the RESET key in all channels of this mode group Restart part program 310607 Axis 1 drive 2 valve not responding Parameters 1 NC axis number 2 Drive number Definitions The valve is not responding to the va...

Page 782: ...nd on again Replace the control module Modify MD 5605 SPEEDCTRL_LIMIT_TIME and MD 5606 SPEEDCTRL_LIMIT_THRESHOLD in accordance with the mechanical and dynamic features of the axis Program Continuation Clear alarm with the RESET key in all channels of this mode group Restart part program 310609 Axis 1 drive 2 encoder cut off frequency exceeded Parameters 1 NC axis number 2 Drive number Definitions ...

Page 783: ...linder piston travels from A to B v_act MD 5707 0 If not Invert the actual value change MD 5011 bit 0 Check the piston zero alignment and correct if necessary Set MD 5012 bit 14 and bit 15 to zero save bootfile reset NCK perform a reference point approach and then align the position Program Continuation Clear alarm with the RESET key in all channels of this mode group Restart part program 310611 A...

Page 784: ...roller cycle drive MD 5001 SPEEDCTRL_CYCLE_TIME an impermissible value has been entered Reaction NC not ready The NC switches to follow up mode Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Permissible 62 5µs T 500µs Program Continuation Switch control OFF ON 310702 Axis 1 drive 2 position controller cycle time invalid Parameters...

Page 785: ...mber Definitions The speed controller cycle MD 5001 SPEEDCTRL_CYCLE_TIME must be identical for both axes on 2 axis modules Reaction NC not ready The NC switches to follow up mode Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Set an identical speed controller cycle MD 5001 SPEEDCTRL_CYCLE_TIME for both axes Program Continuation Sw...

Page 786: ...les Reaction NC not ready The NC switches to follow up mode Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Check drive MD 5003 STS_CONFIG STS configuration and set the bits for the two axes of the module so that they are the same Do not change the default setting this corresponds to the optimum configuration Program Continuation S...

Page 787: ...IAMETER which is less than the piston diameter in drive MD 5131 CYLINDER_PISTON_DIAMETER Program Continuation Switch control OFF ON 310710 Axis 1 drive 2 distance coded scale incorrectly parameterized Parameters 1 NC axis number 2 Drive number Definitions If a distance coded scale is selected MD 5011 bit 7 1 a length measuring system must also be configured MD 5011 bit 4 1 Reaction Mode group not ...

Page 788: ...nel not ready Remedy Enter a smaller value for the P gain of the speed controller Modify MD 5406 SPEEDCTRL_GAIN_A gain on A side of cylinder edge or MD 5407 SPEEDCTRL_GAIN gain for piston adjustment with lowest natural frequency or MD 5408 SPEEDCTRL_GAIN_B gain on B side of cylinder edge Program Continuation Clear alarm with the RESET key in all channels Restart part program 310752 Axis 1 drive 2 ...

Page 789: ...ogram 310754 Axis 1 drive 2 friction compensation gradient too high Parameters 1 NC axis number 2 Drive number Definitions Reduce the friction compensation gradient component MD 5460 FRICTION_COMP_GRADIENT is too high Reaction NC not ready The NC switches to follow up mode Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Channel not ready ...

Page 790: ...program 310757 Axis 1 drive 2 blocking frequency Shannon frequency Parameters 1 NC axis number 2 Drive number Definitions The blocking frequency of a speed setpoint filter or manipulated variable filter is greater than the Shannon sampling frequency from the sampling theorem Reaction NC not ready The NC switches to follow up mode Channel not ready NC Start disable in this channel Interface signals...

Page 791: ...itches to follow up mode Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Channel not ready Remedy The natural frequency in Hz of a speed setpoint filter must be less than the reciprocal value of two speed controller cycles Speed filter MD 5520 0 01 MD 5514 1 2 MD 5001 31 25 microsec BSP natural frequency drive MD 5520 SPEED_FILTER_1_BS_FR...

Page 792: ...ches to follow up mode Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Channel not ready Remedy The bandwidth numerator must be less than twice the blocking frequency Speed filter 1 BSP bandwidth numerator drive MD 5516 SPEED_FILTER_1_BW_NUMERATOR BSP blocking frequency drive MD 5514 SPEED_FILTER_1_SUPPR_FREQ MD 5516 2 MD 5514 Manipulated...

Page 793: ...anipulated variable setpoint filter must be less than twice the natural frequency Speed filter 1 BSP bandwidth drive MD 5515 SPEED_FILTER_1_BANDWIDTH BSP blocking frequency drive MD 5514 SPEED_FILTER_1_SUPPR_FREQ BSP natural frequency drive MD 5520 SPEED_FILTER_1_BS_FREQ MD5515 2 MD 5514 0 01 MD 5520 Program Continuation Clear alarm with the RESET key in all channels Restart part program 310761 Ax...

Page 794: ...is too high Reaction NC not ready The NC switches to follow up mode Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Channel not ready Remedy Enter a smaller value for the D component of the force controller MD 5246 FORCECTRL_DIFF_TIME Program Continuation Clear alarm with the RESET key in all channels Restart part program 310764 Axis 1 dr...

Page 795: ...rant MD 5467 MD 5483 MD 5468 5484 Enter a valid combination in the above drive MD Program Continuation Clear alarm with the RESET key in all channels Restart part program 310772 Axis 1 drive 2 gain in rough area of valve characteristic is less than or equal to zero Parameters 1 NC axis number 2 Drive number Definitions The gradient in the coarse area of the valve characteristic is less than or equ...

Page 796: ...ea is calculated as follows Positive quadrant 2 1 0 MD 5485 1 0 MD 5486 MD 5485 MD 5464 MD 5486 5465 Negative quadrant 2 1 0 MD 5487 1 0 MD 5488 MD 5487 MD 5467 MD 5488 5468 Enter a valid combination in the above drive MD Program Continuation Clear alarm with the RESET key in all channels Restart part program 310774 Axis 1 drive 2 zero area and knee area of valve characteristic overlap Parameters ...

Page 797: ...nt MD 5465 MD 5466 MD 5486 Negative quadrant MD 5468 MD 5466 MD 5488 Enter a valid combination in the above drive MD Program Continuation Clear alarm with the RESET key in all channels Restart part program 311710 Axis 1 drive 2 resolution SSI motor measuring system invalid Parameters 1 NC axis number 2 Drive number Definitions The configuration of the motor measuring system for an SSI encoder is i...

Page 798: ...n SSI protocol including all bits such as alarm bit parity bit MD 5021 MD_ENC_ABS_TURNS_MOTOR ultiturn number of resolvable revolutions MD 5022 MD_ENC_ABS_RESOL_MOTOR singleturn number of increments per revolution MD 5027 Bit 12 MD_ENC_CONFIG Bit 12 parity bit MD 5027 Bit 14 MD_ENC_CONFIG Bit 14 alarm bit Example SSI encoder with 25 bits message frame length 12 bits multiturn 12 bits singleturn on...

Page 799: ...witch control OFF ON 311717 Axis 1 drive 2 SSI transmission timeout Parameters 1 NC axis number 2 Drive number Definitions SSI transmission must be able to finish within one position control cycle This is not possible with its current parameterization Reaction Mode group not ready Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Eit...

Page 800: ...lization failed error code 26 reserved 27 reserved 28 reserved 29 reserviert Digit position 1000 of the error cause number of the affected bus Clients are the following components of the control system that use the PROFIBUS DP Client ID 1 PLC Client ID 2 NCK The following can be causes Error in contents of SDB Type 2000 Corruption of parts of system program Hardware defect on NC component Reaction...

Page 801: ...e number of the affected bus Alarm class see alarm 380 060 The following can be primary causes For error cause 01 Data transfer error on PROFIBUS DP For error cause 02 03 04 Error in contents of SDB Type 2000 For error cause 02 03 04 05 07 Corruption of parts of system program For error cause 06 The PCI bus cycle does not match the expected rate and synchronization is not possible for this reason ...

Page 802: ...L_CYCLE_DELAY must be larger for type 1 POSCTRL_CYCLE_DELAY must be smaller for type 2 If alarm free operation cannot be achieved with any POSCTRL_CYCLE_DELAY setting SYSCLOCK_CYCLE_TIME must be increased If the error cannot be eliminated by this procedure please make a note of the error text and contact the control system manufacturer Program Continuation Clear alarm with the Delete key or NC STA...

Page 803: ...tains an error and must be created again Program Continuation Clear alarm with the Delete key or NC START 380022 PROFIBUS DP configuration of DP master bus 1 has been changed Parameters 1 Number of the affected bus Definitions The PROFIBUS configuration on the DP master was changed during operation e g by downloading a new hardware configuration via Step7 Since it is possible that the cycle data h...

Page 804: ...s number of slaves 21 SDB missing or contains invalid data error code 22 SDB configuration data erroneous slave address error code 23 reserved 24 reserved 25 reserved 26 reserved 27 reserved 28 reserved 29 reserved Reaction Channel not ready NC Start disable in this channel Interface signals are set Alarm display Remedy Check that the corresponding SDB contains a diagnostic slot for every slave an...

Page 805: ...n detected in the logical address space Logical address Base address of the address area defined several times Reaction Channel not ready NC Start disable in this channel Interface signals are set Alarm display Remedy The address partitioning should be checked as follows Check for multiple assignments in the following machine data MD 13050 1 MD 13050 n n highest axis index on control system MD 129...

Page 806: ...e error cannot be eliminated by this procedure please make a note of the error text and contact the control system manufacturer Program Continuation Switch control OFF ON 380071 Profibus DP no output slot available for base address 1 size 2 Parameters 1 Logical base address of the requested area 2 Size of the area in bytes Definitions An incorrect logical base address was specified for a digital o...

Page 807: ...us 2 slave 1 Parameters 1 Slave address 2 Number of the affected bus Definitions Failure of a PROFIBUS slot used by the NCK for digital or analog I O Reaction Alarm display Remedy Check that the PROFIBUS slave is operating correctly all slaves must be included in the bus green LED Program Continuation Alarm display showing cause of alarm disappears No further operator action necessary 380500 Profi...

Page 808: ...ls are set Alarm display Remedy In order to operate the bus with the new configuration an additional restart will be required Program Continuation Switch control OFF ON 380503 PROFIBUS DP bus 1 configuration changed Parameters 1 Bus number Definitions A new SDB2000 with a modified configuration was provided The new settings will be activated only at the next ramp up of PROFIBUS Reaction Interface ...

Page 809: ...ceeded Program Continuation Internal 400109 Delete DB 9 in the PLC and restart Definitions The DB created by the basic program and the existing DB differ in size Reaction Alarm display Remedy Displayed DB must be deleted via STEP7 Possibly max program size of the user program exceeded Program Continuation Internal 400111 Delete DB 11 in the PLC and restart Definitions The DB created by the basic p...

Page 810: ...Program Continuation Internal 400125 Delete DB 25 in the PLC and restart Definitions The DB created by the basic program and the existing DB differ in size Reaction Alarm display Remedy Displayed DB must be deleted via STEP7 Possibly max program size of the user program exceeded Program Continuation Internal 400126 Delete DB 26 in the PLC and restart Definitions The DB created by the basic program...

Page 811: ...Program Continuation Internal 400132 Delete DB 32 in the PLC and restart Definitions The DB created by the basic program and the existing DB differ in size Reaction Alarm display Remedy Displayed DB must be deleted via STEP7 Possibly max program size of the user program exceeded Program Continuation Internal 400133 Delete DB 33 in the PLC and restart Definitions The DB created by the basic program...

Page 812: ...Program Continuation Internal 400139 Delete DB 39 in the PLC and restart Definitions The DB created by the basic program and the existing DB differ in size Reaction Alarm display Remedy Displayed DB must be deleted via STEP7 Possibly max program size of the user program exceeded Program Continuation Internal 400140 Delete DB 40 in the PLC and restart Definitions The DB created by the basic program...

Page 813: ...Program Continuation Internal 400146 Delete DB 46 in the PLC and restart Definitions The DB created by the basic program and the existing DB differ in size Reaction Alarm display Remedy Displayed DB must be deleted via STEP7 Possibly max program size of the user program exceeded Program Continuation Internal 400147 Delete DB 47 in the PLC and restart Definitions The DB created by the basic program...

Page 814: ...Program Continuation Internal 400153 Delete DB 53 in the PLC and restart Definitions The DB created by the basic program and the existing DB differ in size Reaction Alarm display Remedy Displayed DB must be deleted via STEP7 Possibly max program size of the user program exceeded Program Continuation Internal 400154 Delete DB 54 in the PLC and restart Definitions The DB created by the basic program...

Page 815: ...STEP7 Possibly max program size of the user program exceeded Program Continuation Internal 400160 Delete DB 60 in the PLC and restart Definitions The DB created by the basic program and the existing DB differ in size Reaction Alarm display Remedy Displayed DB must be deleted via STEP7 Possibly max program size of the user program exceeded Program Continuation Internal 400161 Delete DB 61 in the PL...

Page 816: ...rm display Remedy Displayed DB must be deleted via STEP7 Possibly max program size of the user program exceeded Program Continuation Internal 400177 Delete DB 77 in the PLC and restart Definitions The DB created by the basic program and the existing DB differ in size Reaction Alarm display Remedy Displayed DB must be deleted via STEP7 Possibly max program size of the user program exceeded Program ...

Page 817: ...f the communication between the NCK and the PLC with regard to the SPL data cross check the PLC was switched to STOP with a delay of 5 s Reaction Alarm display Remedy Do no longer start SPL Check the system components PLC must be provided with the correct version of FB15 and with DB18 Program Continuation Switch control OFF ON 400255 Sign of life monitoring NCK2 Definitions NCK2 has not contacted ...

Page 818: ...al 400262 Failure of handheld unit Definitions Handheld unit HHU at handheld unit interface has failed Timer of FB1 parameter HHUTimeout has expired Reaction Alarm display Remedy Check the connection to the HHU Increase the value of timer parameter HHUTimeout Set HHUCycl to the default value Program Continuation Internal 400264 Pointer parameter machine control panel 1 incorrect Definitions A poin...

Page 819: ...arm display Remedy Check MCP parameter of FB1 MCP2Stop switch TRUE FALSE Program Continuation Switch control OFF ON 400270 Error in internal communication with handheld unit internal error code Z Definitions Communication error between CP and PLC Reaction Alarm display Remedy Check HHU parameter of FB1 HHUStop switch TRUE FALSE Program Continuation Switch control OFF ON 400271 Direct keys 1 commun...

Page 820: ...ed Reaction Alarm display Remedy Correct the pointer Program Continuation Switch control OFF ON 400551 Fault on MPI DP bus Definitions Error detected on I O bus Reaction Alarm display Remedy Check I Os rectify I O fault Program Continuation Internal 400552 Fault on DP bus Definitions Error detected on I O bus Reaction Alarm display Remedy Check I Os rectify I O fault Program Continuation Internal ...

Page 821: ...at revolver magazines Reaction Alarm display Remedy Set the value in the channel specific machine data TOOL_CHANGE_MODE MD 22550 to 1 Program Continuation Internal 400902 Parameter ChanNo impermissible in FC 9 Definitions The parameterized channel does not exist Reaction Alarm display Remedy Correct the parameter Program Continuation Switch control OFF ON 400903 Parameter IntNo impermissible in FC...

Page 822: ...ontact the Siemens AG A D MC Hotline with the error text Program Continuation Switch control OFF ON 401502 Impermissible axis no parameter in FC 15 Definitions The parameterized axis does not exist Reaction Alarm display Remedy Correct the parameter Program Continuation Switch control OFF ON 401602 Impermissible axis no parameter in FC 16 Definitions The parameterized axis does not exist Reaction ...

Page 823: ...rect the parameter Program Continuation Switch control OFF ON 402402 Parameter ChanNo impermissible in FC24 Definitions The parameterized mode group channel does not exist Reaction Alarm display Remedy Correct the parameter Program Continuation Switch control OFF ON 402501 Parameter BAGNo impermissible in FC25 Definitions The parameterized mode group channel does not exist Reaction Alarm display R...

Page 824: ...evolvers Definitions The PLC configuration in the DB4 has more than 32 revolvers Reaction Alarm display Remedy Correct tool management start up Program Continuation Switch control OFF ON 410150 Area in M group decoder list is too large Definitions Number of M groups in PLC too large Reaction Alarm display Remedy Reduce the number of groups Program Continuation Internal 410151 Magazine data for too...

Page 825: ...action Alarm display Remedy Reactuate channel menu on HMI Program Continuation Internal 410903 M N HMI 2 does not respond to displacement Definitions The HMI that is to be switched over does not respond Reaction Alarm display Remedy Reactuate channel menu on HMI Program Continuation Internal 410904 M N HMI 2 does not go offlin Definitions The HMI that is to be switched over does not respond Reacti...

Page 826: ...isplay Remedy Load the basic program that matches the NCK version Program Continuation Internal 428201 Diagnostic alarm Definitions OB82 or OB86 has been triggered Reaction Alarm display Remedy Rectify the cause of the error displayed Program Continuation Switch control OFF ON 428221 Diagnostic alarm from diagnostics address Z Definitions OB82 or OB86 has been triggered Reaction Alarm display Reme...

Page 827: ...itch control OFF ON 428606 Expansion unit recurrence parameterization error Definitions OB82 or OB86 has been triggered Reaction Alarm display Remedy Rectify the cause of the error displayed Program Continuation Switch control OFF ON 428607 DP slave recurrence parameterization error Definitions OB82 or OB86 has been triggered Reaction Alarm display Remedy Rectify the cause of the error displayed P...

Page 828: ...tion Switch control OFF ON 428625 Fault in a DP slave number Z Definitions OB82 or OB86 has been triggered Reaction Alarm display Remedy Rectify the cause of the error displayed Program Continuation Switch control OFF ON 428626 Expansion unit restoration parameterization error slave number Z Definitions OB82 or OB86 has been triggered Reaction Alarm display Remedy Rectify the cause of the error di...

Page 829: ...rnal 810003 Asynchronous error error analysis via STEP7 required Definitions Reduced PLC error message STEP7 is required for exact analysis Reaction Alarm display Remedy Diagnose with STEP7 Program Continuation Internal 810004 Stop abort event error analysis via STEP7 required Definitions Reduced PLC error message STEP7 is required for exact analysis Reaction Alarm display Remedy Diagnose with STE...

Page 830: ...uired for exact analysis Reaction Alarm display Remedy Alarm display PLC Stop if required Program Continuation Internal 810009 User diagnostics event error analysis via STEP7 required Definitions Reduced PLC error message STEP7 is required for exact analysis Reaction Alarm display Remedy Diagnose with STEP7 Program Continuation Internal 810015 Module diagnositcs event error analysis via STEP 7 req...

Page 831: ...xts under Action according to their numbers No 1 No 2 No 3 No 4 Explanation Run Init phase tasks are initialized after power on Cause Remedy Explanation Perform reset VDI signal Reset mode group reset or after power on Cause Remedy Explanation Activate Reset Init blocks VDI signal Reset Cause Remedy Explanation Perform reset end of program has been detected NC block with M30 Cause Remedy ...

Page 832: ...hange from the internal mode AUTOMATIC MDI to TEACH_IN Cause Remedy Explanation Change the mode to a manual mode VDI signal mode group JOG TEACH_IN REF Cause 1 Nesting depth too great The current processing operation can be interrupted by various events e g inter rupt Depending on the event ASUBs are activated These ASUBs can be interrupted in the same manner as the user program Unlimited nesting ...

Page 833: ...reorganized 3 Digitizing has been selected 4 Reference point approach has not been performed yet 5 The active block after which deceleration takes place cannot be reorganized occurs when deceleration takes place over several blocks Remedy Wait until the block search or loading MD is completed or abort program Reset key Activate a block change until the NC block can be reorganized Deactivate digiti...

Page 834: ... of axis motion Cause 1 Nesting depth too great 2 The active block after which deceleration takes place cannot be reorganized occurs when deceleration takes place over several blocks Remedy Abort program Explanation Abort repetition of subroutine VDI signal Delete number of subroutine repetitions Cause 1 Nesting depth too great 2 The active block after which deceleration takes place cannot be reor...

Page 835: ... and VDI signal Activate single block Cause Remedy Explanation Activate decoding single block OPI variable and VDI signal Activate single block Cause 1 Nesting depth too great 2 The active block after which deceleration takes place cannot be reorganized occurs when deceleration takes place over several blocks Remedy Wait until the preceding ASUB is complete or Abort program Explanation Activate ma...

Page 836: ...ces braking 3 Reference point approach has not been performed yet 4 An incorrect operating mode has been selected only Automatic Remedy Protect Start with WAITE Execute condition for clearing alarm Reference point approach Select program operating mode Explanation Start continuation of program processing VDI signal NC Start Cause 1 Program status active 2 An alarm reaction is pending which prevent...

Page 837: ...arm Reference point approach Explanation Stop all axes VDI signal Stop All or with Reset key Cause Remedy Explanation Perform a program stop NC block M0 Cause Remedy Explanation Stop the JOG motion VDI signal NC Stop Cause Remedy Explanation Stop digitizing processing VDI signal NC Stop Cause Remedy Explanation Start selected processing VDI signal NC Start Cause 1 Process change active operating m...

Page 838: ...dy Explanation Start machine data processing INI file is located externally e g on MMC PI command Cause Remedy Explanation Stop because of mode group single block VDI signal single type A only executable blocks after stop in another channel in this mode group Cause Remedy Explanation Stop because of mode group single block VDI signal single type B any blocks after stop at end of block in another c...

Page 839: ... NC block Stopre Cause Remedy Explanation Stop processing at block end NC block M00 M01 Cause Remedy Explanation Stop processing at block end NC block M00 M01 Cause Remedy Explanation Stop processing at block end alarm VDI signal NC Stop at block limit Cause Remedy Explanation Stop at end of ASUB if start was performed from stopped Cause Remedy Explanation Activate program PI command Cause Remedy ...

Page 840: ...lanation Program selection from another channel channel communication NC block INIT Cause Remedy Explanation Save definition of an ASUB which can be activated PI command Cause Remedy Explanation Sets all machine data with the attribute NEW_CONF to active PI command Cause Remedy Explanation Clear all alarms with the clear condition CANCELCLEAR PI command Acknowledge Alarm key Cause Remedy Explanati...

Page 841: ...No 56 Explanation Start block search PI command Cause Remedy Explanation Continue block search PI command Cause Remedy Explanation Activate digitizing PI command Cause Remedy Explanation Deactivate digitizing PI command Cause Remedy Explanation Switch on function generator PI command Cause Remedy Explanation Switch off function generator PI command Cause Remedy ...

Page 842: ...e Remedy Explanation Program selection from another channel synchronously channel communication NC block INIT SYNC Cause Remedy Explanation Wait until acknowledgement from HMI NC block MMC_CMD Cause Remedy Explanation Activate the skip block function VDI signal Skip block Cause Nesting depth too great Remedy Wait until the preceding ASUB is complete or Abort program Explanation Deactivate the skip...

Page 843: ...B is complete or abort the program Abort program Explanation Deactivate test run VDI signal Rapid traverse override Cause 1 Nesting depth too great 2 The active block after which deceleration takes place cannot be reorganized occurs when deceleration takes place over several blocks Remedy Wait until the preceding ASUB is complete or Abort program Explanation Activate read in disable for main run b...

Page 844: ...tivate program test VDI signal Program test Cause The NCK channel is in a state other than ready Remedy Abort the program or process with the Reset key or wait for end of program Explanation Stop at the end of block preparation alarm Cause Remedy Explanation Stop at the end of block preparation with subsequent reorganization of block processing alarm Cause Nesting depth too great Remedy Wait until...

Page 845: ...ock end Despite the start the interpreter or the preprocessing does not manage to put a block in main run Cause Remedy Explanation Stop preprocessing alarm Cause Remedy Explanation Retraction with G33 and Stop Cause Remedy Explanation Conditional wait for program marker NC block WAITMC Cause Remedy Explanation Set marker NC block SETM Cause Remedy Explanation Clear marker NC_block CLEARM Cause Rem...

Page 846: ... which is currently being processed for editing PI command Cause Remedy Explanation Start a program in the TEACH IN submode VDI signal NC Start Cause See Nos 33 and 5 Remedy Explanation Start a program in the TEACH IN submode VDI signal NC Start Cause See Nos 33 and 5 Remedy Explanation Reorganize block processing Cause Remedy Explanation Activate an ASUB user interrupt in a manual mode VDI signal...

Page 847: ...medy Explanation Perform an ASUB user interrupt VDI signal ASUB interface digital analog interface for further actions see 10 11 12 85 86 Cause Remedy Explanation Start program processing VDI signal Mode group stop Cause Remedy Explanation Activate all machine data with the attribute NEW_CONF NC_block NEW_CONF Cause Remedy Explanation Activate all machine data with the attribute NEW_CONF NC_block ...

Page 848: ...topped state 2 The channel is stopped and the current block cannot be reorganized Remedy Press the Stop Single Block Reset StopAtEnd Automatic key Activate a block change until the NC block can be reorganized Explanation Write the user PLC version to the version file Cause Remedy Explanation Switch measuring systems PI command Cause Remedy Explanation Shut down system VDI signal Cause Remedy Expla...

Page 849: ...vated via the PLC Movement is stopped a Reorg is per formed the interpreter is switched over and then selected using REPOS and continued automatically Cause 1 The channel is not in AUTO or MDA 2 The channel is stopped and the current block cannot be reorganized Remedy Select Auto or MDI Activate a block change until the NC block can be reorganized Explanation Single block type 3 is activated With ...

Page 850: ... all axis types at present Remedy Explanation Interruption of a single axis movement VDI signal Cause The axis is not controlled by the PLC Not for all axis types at present Remedy Explanation Deletion of distance to go of a single axis movement VDI signal Cause The axis is not controlled by the PLC Not for all axis types at present Remedy Explanation Switch on Axis is now controlled by the PLC VD...

Page 851: ...ol management commands Ch VDI signal Cause The NCK channel is in a state other than ready Remedy Abort the program or process with the Reset key or wait for end of program Explanation Deactivate tool management commands Ch VDI signal Cause The NCK channel is in a state other than ready Remedy Abort the program or process with the Reset key or wait for end of program Explanation Selection of desire...

Page 852: ...Explanation Only for testing purposes and only in Assert systems Cause Remedy Explanation PI _N_STRTLK Set global start disable Cause Remedy Explanation PI _N_STRTUL Reset global start disable Cause Remedy Explanation Implicit change of operating mode to Jog at the beginning of a Jog motion in Automatic mode See also MN_JOG_MODE_MASK Cause 1 A channel has exited the mode group due to an interrupt ...

Page 853: ...d Deselect overstore Explanation Simulation block search should be initiated i e the calculation results are only dis played on the HMI and there is NO traversing even after the block search Cause 1 The channel is not in RESET Remedy Press Reset key Explanation Refusal to execute program area Cause 1 The channel is not in RESET 2 The channel is not in Automatic mode Remedy Press Reset key Switch t...

Page 854: ...UMERIK SIMODRIVE Diagnostics Manual DA 11 2006 Edition No 131 No 132 No 133 Explanation Refusal to start PI service syntax check _N_CHKABO Cause Remedy Explanation Refusal of PI service _N_NCKMOD BIT 1 Cause Remedy Explanation Refusal of PI service _N_NCKMOD BIT 1 Cause Remedy ...

Page 855: ... being tested during power up it was detected that the written bitmap could not be read back Cause Hardware error on control module Error only occurs with drive software V1 x EPROM version The error has been replaced by system errors F034 and F035 in subsequent download versions Remedy Replace the control module Error code 0002H Error text Error in X or Y RAM Extension 1 Extension 2 Incorrect addr...

Page 856: ...650 0 Reduce the number of DAC output channels max 1 channel Deactivate variable signaling function MD 1620 0 Deactivate encoder phase error compensation MD 1011 1 Increase the position control cycle time on the NC Increase the time slice during which the system error occurred or Increase lower level time slices Deselect functions which are no longer required Use performance instead of standard co...

Page 857: ...d in the drive Remedy Check cable connections perform remedial measures check shielding or ground connection Replace the control module replace the NC hardware Error code 0006H Error text Background loop exited Extension 1 Extension 2 Explanation The infinite loop for processing communication has been exited The cause is probably a hardware error on the control module Remedy Replace the control mo...

Page 858: ...ion The NC basic cycle which is generated on the NC and transferred to the drive via the drive bus cable has failed Possible causes NCK reset EMC interference NC hardware error cable break on the drive bus hardware error on the control module Remedy Check the drive bus cable and cable connections perform remedial measures check shielding or ground connection Replace the NC hardware replace the con...

Page 859: ... difference has been detected between the setpoint and actual checksums during con tinuous testing of the checksum The cause is probably a hardware error on the control module Remedy Replace the control module Error code 0016H Error text SSI interrupt Extension 1 Extension 2 Explanation An illegal processor interrupt has occurred The cause is probably a hardware error on the control module Remedy ...

Page 860: ...on from current 0 1 Module selection does not match the existing hardware V 2 6 and higher Extension 2 NC drive number Explanation When the actual current measuring is starting up and during cyclical operation with a pulse disable current 0 is expected as the system ensures that no currents can flow Deviation from current 0 The hardware for actual current measurement may be defective Module select...

Page 861: ...orm remedial measures check shielding or ground connection Error code 0022H Error text PCU ASIC for motor measurement systems missing for at least one axis Extension 1 Extension 2 Explanation The motor measuring system is either not fitted or is defective for at least one axis of the drive module As the configuration of the measuring systems is detected by the NC and communicated to the drive comm...

Page 862: ...ected during software processing Possible causes Defective control module EMC interference Remedy Replace the control module Check cable connections perform remedial measures check shielding or ground connection Error code 0026H Error text Servo declared FSD as MSD Extension 1 Extension 2 NC drive number Explanation The NC is attempting to register an FDD module as an MSD Possible communication fa...

Page 863: ...dgement 0x05 Acknowledgement not permitted at this time 0x06 Acknowledgement is not supported 0x07 Illegal PROTID 0x08 Illegal PARLG uneven 0x09 Buffer management defective 0x0A Illegal PI identifier internal 0x0A Illegal PI identifier internal 0x0B Illegal internal state of PI restart 0x0C Sequential circuit in WRITEDATA defective 0x0D Illegal parameter on REFRESH_PIZUST Extension 2 NC drive numb...

Page 864: ...t illegal Extension 2 NC drive number Explanation Either irrecoverable communications errors were detected on the drive bus or the drive software is no longer consistent The cause is either a faulty drive bus interface or a hardware error on the control mod ule Remedy Check the drive bus cable and cable connections perform remedial measures check shielding or ground connection Replace the control ...

Page 865: ...or during RAM check 0x62 Transport checksum does not correspond to that of the SERVO Explanation Errors were detected on loading the drive software The cause is either faults during the transfer via the drive bus or a defective control module Remedy Check the drive bus cable and cable connections perform remedial measures check shielding or ground connection replace control module Error code 0040H...

Page 866: ...Explanation The NC has entered either an encoder with distance coded reference point markers or a BERO proximity switch in register 1D of the motor measuring system of the PCU ASIC This is not allowed during fine synchronization which is activated by power up by zero monitoring errors or by deselection of the parking axis Remedy The NC PLC is not allowed to enter an encoder with distance coded ref...

Page 867: ... configuration Extension 1 Extension 2 Explanation The PCU extension for direct or indirect measurement systems is incomplete Remedy Check module Error code 0049H Error text A CCU3 axis was defined as a single axis model Extension 1 Extension 2 Explanation Remedy Error code 0050H Error text Module not supported by drive software Extension 1 Extension 2 Explanation The drive software cannot be run ...

Page 868: ...Error Codes of Alarm 300500 11 2006 4 868 Siemens AG 2006 All rights reserved SINUMERIK SIMODRIVE Diagnostics Manual DA 11 2006 Edition ...

Page 869: ...odification Correction block with reorganization Names COMPENSATIONBLOCK Effect Block preparation has detected an error which can be rectified by modifying the pro gram Correction block Names FOLLOWUP Effect Follow up of axes NC switches to follow up mode Names INTERPRETER STOP Effect Program execution is aborted after all the prepared blocks interpolator buffer have been processed Interpreter sto...

Page 870: ...ring of servo enable for the NC axes concerned Mode group not ready Names NOREADY Effect Channel ready off Active rapid deceleration i e with maximum braking current of the drives in this channel Clearing of servo enable for the NC axes concerned Channel not ready Names NONCSTART Effect It is not possible to start a program in this channel NC start inhibit in this channel Names NOREFMARK Effect Th...

Page 871: ... mode groups The reaction thus corresponds to an NCK REACTIONVIEW NOREADY the difference being that the NC READY relay is not can celed and the corresponding VDI bit is not set This is desirable in the event of an emergency stop for example Mode group not ready Names DELAY_ALARM_REACTION Effect If this alarm reaction is configured in the alarm handler all alarm reactions for alarms which occur at ...

Page 872: ...K SIMODRIVE Diagnostics Manual DA 11 2006 Edition Names ONE_IPO_CLOCK_DELAY_ALARM_REACTION Effect All alarm reactions are delayed by one cycle when an alarm is output This functionality became necessary as part of ESR development All alarm reactions are delayed by one IPO cycle on alarm ...

Page 873: ...rred The alarm is also cleared by an NC reset Clear the alarm with NC START or the RESET key and continue the program Names POWERONCLEAR Effect The alarm is canceled by turning off turning on the control system POWER ON Switch the control OFF ON Names RESETCLEAR Effect The alarm is cleared by pressing the Reset key in the channel in which the alarm occurred Clear alarm with the RESET key Restart t...

Page 874: ...System Reactions on Alarms 11 2006 Cancel criteria for alarms 5 874 Siemens AG 2006 All rights reserved SINUMERIK SIMODRIVE Diagnostics Manual DA 11 2006 Edition ...

Page 875: ...Analog Converter DB Data Block DIN German standard DIO Data Input Output Data transfer display DRF Differential Resolver Function Handwheel jog DRY DRY run Dry run feedrate DSB Decoding Single Block Decoding single block DSR Data Send Ready Signal from serial data interfaces indicating that they are ready to send DW Data word EIA code Special punched tape code number of holes per character always ...

Page 876: ...always even K1 K4 Channel 1 to channel 4 KUE Transmission ratio Kv Servo gain factor LAD LADder logic LCD Liquid Crystal Display Opto electronic display with liquid crystals LEC Leadscrew error compensation LEDs Light Emitting Diode light emitting diode display LUD Local User Data MB Megabyte MC Measuring Circuit MCP Machine control panel MD Machine data MDA Manual Data Automatic Manual input MG M...

Page 877: ...ssor with small instruction set and ability to process instructions at high speed ROV Rapid Override Rapid override RPA R Parameter Active Memory area on the NCK for R parameter numbers RR Ready to run RTS Request To Send RTS control signal of serial data interfaces SBL Single Block SD Setting Data SEA Setting Data Active Memory area for setting data on the NCK SKP SKiP Skip block SM Signal Module...

Page 878: ...Appendix 11 2006 Abbreviations A 878 Siemens AG 2006 All rights reserved SINUMERIK SIMODRIVE Diagnostics Manual DA 11 2006 Edition ...

Page 879: ...trol siemens com http www siemens com automation service support Suggestions Corrections For publication manual SINUMERIK SIMODRIVE User documentation From Name Address of your Company Dept Address Zip code City Phone Fax email Diagnostics Manual Order no 6FC5298 7AA20 0BP3 Edition 11 2006 Should you come across any print ing errors when reading this publi cation please notify us on this sheet Sug...

Page 880: ...Turn HT6 Programming Guide Cycles Measuring Cycles SINUMERIK Operator s Guide HMI Advanced Programming compact These documents are a minimum requirement Programming Guide Fundamentals Advanced Programming Compact Lists System Variables ISO Turning Milling SINUMERIK SINUMERIK SINUMERIK Description of Functions ShopMill ShopTurn Commissioning Manual 840D 810D HMI SINUMERIK SINUMERIK SINUMERIK SINUME...

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