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Siemens SINUMERIK 808D, Diagnostic Manual

The Siemens SINUMERIK 808D is an advanced CNC control system that offers precision and efficiency in machining. With its comprehensive Programming and Operating Manual, users can easily navigate and maximize the system's functionalities. Download the manual for free at manualshive.com and unlock the full potential of this groundbreaking product.

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61041

[Channel %1: ] Block %2: Line range too large: %4

Parameters:

%1 = Channel number
%2 = Block number, label

Explanation:

 

Reaction:

Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.

Remedy:

 

Programm 

continuation:

Clear alarm with the RESET key. Restart part program

61042

[Channel %1: ] Block %2: Program name %4 illegal 

Parameters:

%1 = Channel number
%2 = Block number, label

Explanation:

 

Reaction:

Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.

Remedy:

In the case of multi-channel systems, the main program name must not end with _Cxx (xx stands for figures).
Rename main program.

Programm 

continuation:

Clear alarm with the RESET key. Restart part program

61043

[Channel %1: ] Block %2: Error affecting coordinate conversion (%4)

Parameters:

%1 = Channel number
%2 = Block number, label

Explanation:

 

Reaction:

Interpreter stop
NC Start disable in this channel.
Interface signals are set.
Alarm display.

Remedy:

1: Type not specified
2: Error during tool identification
3: Meas. point 1 not available
4: Meas. point 2 not available
5: Meas. point 3 not available
4: Meas. point 4 not available
7: No reference point available
8: No direction of approach
9: Meas. points are identical
10: Alpha is incorrect
11: Phi is incorrect
12: Incorrect direction of approach
13: Lines do not intersect
14: Planes not available
15: No frame or incorrect frame selected
16: Not enough memory available
17: Internal error

SINUMERIK 808D ADVANCED alarms

5.3 Cycle alarms

Diagnostics Manual

Diagnostics Manual, 06/2015, 6FC5398-6DP10-0BA2

373

Summary of Contents for SINUMERIK 808D

Page 1: ...10 0BA2 Preface Fundamental safety instructions 1 Introduction 2 Operating in the system data management operating area 3 Operating in the alarm operating area 4 SINUMERIK 808D ADVANCED alarms 5 System responses 6 SINAMICS V70 faults and alarms 7 Data backup 8 Updating software 9 Appendix A A ...

Page 2: ... are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are use...

Page 3: ...ce per sonnel My Documentation Manager MDM Under the following link you will find information to individually compile your documentation based on the Siemens content www siemens com mdm Standard scope This manual only describes the functionality of the standard version Extensions or changes made by the machine tool manufacturer are documented by the machine tool manufacturer Technical support Coun...

Page 4: ...for the EMC Directive can be found on the Internet at http www siemens com automation service support Here enter the number 67385845 as the search term or contact your local Siemens office Preface Diagnostics Manual 4 Diagnostics Manual 06 2015 6FC5398 6DP10 0BA2 ...

Page 5: ...yout 23 3 4 2 Operating options 23 3 4 3 Displaying information on the program blocks 26 3 4 4 Displaying cross references 27 3 5 Setting the HMI display 28 3 5 1 Setting the date and time 28 3 5 2 Adjusting the screen brightness 29 3 6 Managing the system data 30 3 7 Creating commissioning archives 32 3 8 Viewing the service info 33 3 8 1 Action log 34 3 8 2 Service MSG 35 3 8 3 Servo trace 37 3 ...

Page 6: ... 1 Overview 535 7 2 Common faults and alarms 537 8 Data backup 551 8 1 Internal data backup 551 8 2 External data backup 552 8 2 1 External data backup in a data archive 553 8 2 2 External data backup of system data 555 8 2 3 External data backup through the Ethernet interface 557 9 Updating software 561 A Appendix A 563 Table of contents Diagnostics Manual 6 Diagnostics Manual 06 2015 6FC5398 6DP...

Page 7: ...l security Note Industrial security Siemens provides products and solutions with industrial security functions that support the secure operation of plants solutions machines equipment and or networks They are important components in a holistic industrial security concept With this in mind Siemens products and solutions undergo continuous development Siemens recommends strongly that you regularly c...

Page 8: ...evant information and newsletters at this address http support automation siemens com Incorporate the automation and drive components into a holistic state of the art industrial security concept for the installation or machine You will find further information at this address http www siemens com industrialsecurity Make sure that you include all installed products into the holistic industrial secu...

Page 9: ...he sequence Structure of the NCK cycle drive PLC alarm descriptions The descriptions of the alarms have the following layout ODUP 1R SODQDWLRQ 5HDFWLRQ 5HPHG 3URJUDP FRQWLQXDWLRQ ODUP WH W Each alarm is uniquely identified using the Alarm number and the Alarm text The description of the alarms is classified according to the following categories Explanation Reaction See Chapter System reactions to ...

Page 10: ...nowledge in the manner indicated Failure to observe this warning will place your machine workpiece stored settings and possibly even your own safety at risk 2 2 Alarm number ranges The following tables show an overview of all of the reserved number ranges for alarms messages Note In the alarm lists of this manual only those number ranges are represented which are valid for the specified product NC...

Page 11: ...ructure on the HMI while the manual shows them by the DB structure See the following table for the relationship between the two representations V Structure DB Structure Access Example Example Access Bit V38000002 1 DB3800 DBX2 1 Bit Byte VB38000002 DB3800 DBB2 Byte Word VW38000002 DB3800 DBW2 Word Double Word VD38000004 DB3800 DBD4 Double word Introduction 2 3 Notes on the PLC interface signal add...

Page 12: ...Introduction 2 3 Notes on the PLC interface signal address representation Diagnostics Manual 12 Diagnostics Manual 06 2015 6FC5398 6DP10 0BA2 ...

Page 13: ...reenshot below uses the turning variant as an example Sets the NC PLC and HMI start up modes Sets the system machine data Configures the connected drives and motors Provides PLC commissioning and diagnostics Sets the system date and time and adjusts the brightness of the screen Backs up and restores system data Creates and restores startup archives data archive Performs the axis optimization Enter...

Page 14: ... Functionality This softkey allows you to choose the NC PLC and drive startup modes You can set up the startup modes by pressing the respective softkeys Selecting an NC startup mode Proceed through the following steps to select an NC startup mode 1 Select the desired operating area 2 Press this softkey 3 Press this softkey to open the window for selecting the NC startup mode 4 Select a desired mod...

Page 15: ...select deselect the PLC debugging 6 Press this softkey to confirm your selection The system then restarts in the mode selected Selecting a drive startup mode Proceed through the following steps to select an drive startup mode 1 Select the desired operating area 2 Press this softkey 3 Press this softkey to open the window for selecting the drive startup mode 4 Select a desired mode with the cursor ...

Page 16: ...Machine data structure Any changes in the machine data have a substantial influence on the machine The following describes the machine data structure in detail No Meaning 1 MD number 2 Name 3 Value 4 Unit 5 Effective im immediately cf with confirmation re after reset po after power on CAUTION Machine damage Incorrect parameterization may result in destruction of the machine Operating in the system...

Page 17: ...t match 4 Enter the desired value in the blank and press this key to confirm 5 Press this softkey to activate the modified value s after you finish setting the machine data Further softkey operations are available for setting the basic NC data Switches to the next axis Switches to the previous axis Resets the value of the selected MD to default Undoes the modified values and recalls the lastly use...

Page 18: ... to the previous drive Resets the value of the selected parameter to default Undoes the modified values and recalls the lastly used values Setting both machine data and setting data in expert list Five groups of machine data and three groups of setting data are included in the expert list Setting the machine data 1 Select the desired operating area 2 Open the expert data list through the following...

Page 19: ...ess this key to confirm 5 Press this softkey to activate the modified value s after you finish set ting the machine data Further softkey operations are available for setting the machine data Resets the value of the selected MD to default Undoes the modified values and recalls the lastly used values Provides various display filters for the active machine data group For the axis specific machine dat...

Page 20: ...lso search for an SD using the following softkeys Searches for the desired number or the name or a part of the name of the setting data Continues searching for the next match 5 Enter the desired value in the blank and press this key to confirm 6 Press this softkey to activate the modified value s after you finish set ting the data Further softkey operations are available for the data set ting Rese...

Page 21: ...nctionality A PLC user program consists to a large degree of logical operations to realize safety functions and to support process sequences These logical operations include the linking of various contacts and relays As a rule the failure of a single contact or relay results in a failure of the whole system installation To locate causes of faults failures or of a program error various diagnostic f...

Page 22: ... and graphic information of the selected program block Activates or deactivates the program status display Switches between the absolute and symbolic representation of the operands The softkey labelling changes accordingly Zooms in the application area Zooms out the application area Searches for operands Displays all symbolic identifiers used in the selected network Operating in the system data ma...

Page 23: ...presentation Absolute representation Display of the active keys e g Focus Performs the tasks of the cursor Tip line contains notes for searching 3 4 2 Operating options In addition to the softkeys and the navigation keys this area provides still further key combinations Operating in the system data management operating area 3 4 PLC diagnostics OEM or Siemens access level Diagnostics Manual Diagnos...

Page 24: ...wn a screen One field to the left One field to the right Up a field Down a field or To the first field of the subroutine or To the last field of the subroutine Opens the previous program block in the same window Opens the next program block in the same window Operating in the system data management operating area 3 4 PLC diagnostics OEM or Siemens access level Diagnostics Manual 24 Diagnostics Man...

Page 25: ...s this softkey on the PLC program start screen to view the following PLC properties Operating status Project name and change info PLC version and system info Cycle time Processing time of the PLC user program The processing time data is reset by pressing this softkey Searching for operands In big programs you can use the search function to quickly reach the desired positions Operating in the syste...

Page 26: ...llowing softkey to exit 3 4 3 Displaying information on the program blocks Functionality You can display any logical and graphical information of a program block in the program windows The program block is one of the components of the PLC user program Logic information The logics in the ladder diagram LAD display the following Networks with program parts and current paths Electrical current flow t...

Page 27: ... open it 4 After the selected program block is opened you can press the follow ing softkeys to switch the display information Further softkeys are available in the program block window as follows Displays additional information of the selected program block Displays the table of local variables of the selected program block 3 4 4 Displaying cross references Use this softkey to display the list of ...

Page 28: ...ou can open the appropriate program segment directly in the window using the following softkeys 4 You can also search for an operand in the cross reference list using this softkey 3 5 Setting the HMI display 3 5 1 Setting the date and time At delivery the system date and time remain at the factory settings and thus you must manually modify the date and time in the window as follows Operating in th...

Page 29: ... time in the specified format 4 Press this softkey to confirm your settings 3 5 2 Adjusting the screen brightness You can open the window for adjusting the brightness of the HMI screen through the following operations Operating in the system data management operating area 3 5 Setting the HMI display Diagnostics Manual Diagnostics Manual 06 2015 6FC5398 6DP10 0BA2 29 ...

Page 30: ...password only You can import export the subfolders or single files for backup or other customized purposes Managing the start up archives Select this folder and press this key to enter This folder is used to store the startup archives for the prototype machine or for the series commissioning For more information about creating a start up archive refer to Section Creating commissioning archives Pag...

Page 31: ...re information refer to the SINUMERIK 808D SINUMERIK 808D ADVANCED Function Manual and Commissioning Manual Managing the NCK PLC data Select this folder and press this key to enter There are eight files available in this folder as follows You can copy and paste these files for backup purpose Operating in the system data management operating area 3 6 Managing the system data Diagnostics Manual Diag...

Page 32: ...e manufacturer password only For more information see section External data backup in a data archive Page 553 Operating sequence 1 Select the desired operating area on the PPU 2 Press this horizontal softkey to open the start up archive window 3 Use the cursor keys to select an option to create a start up archive 4 Press this softkey to confirm and the file saving dialog appears Operating in the s...

Page 33: ... the properties of the archive and press this softkey to start creating the archive file in the selected folder 3 8 Viewing the service info You can view the service information through the following operations Operating in the system data management operating area 3 8 Viewing the service info Diagnostics Manual Diagnostics Manual 06 2015 6FC5398 6DP10 0BA2 33 ...

Page 34: ...date of creation of the individual CNC components Refer to Section Version HMI details Page 39 for more information 3 8 1 Action log Overview The action log function is provided for recording the service events on the PPU You can view or save the action log as desired Viewing the action log 1 Select the desired operating area 2 Press this key to view the extended softkeys 3 Open the action log win...

Page 35: ...ing CTRL S when you are in any operating area saves the action log to the connected USB stick In addition it automatically creates a startup archive on the USB stick 3 8 2 Service MSG Overview The service message function provides the possibility of sending message texts messages to a file to be saved internally on the control system or externally on an USB stick Message texts messages include Pro...

Page 36: ...d error information where an error occurred when processing them are saved in the error log To view the error log proceed through the following steps 1 Select the desired operating area 2 Press this key to view the extended softkeys 3 Open the service message window through the following softkey op erations 4 Press this softkey to open the error log window The error log can be deleted using the fo...

Page 37: ...ervo trace main screen through the following operations Parameterizes the measuring channel Starts or stops a servo trace Hides shows the vertical gridlines Zooms in out the time basis Hides shows the time gridlines Increases reduces the resolution ampli tude Determines the differences in the vertical direction Shows the vertical or time grindlines auto matically Operating in the system data manag...

Page 38: ...ling of the abscissa and the difference value of the markers 1 Time Base 2 Marker position time 3 Difference in time between marker 1 and current marker position Selecting signal To parameterize the measuring channel follow these steps 1 Press this softkey on the servo trace main screen to open the window for signal selection 2 Use this key to choose the axis signal type and enable tracing in the ...

Page 39: ...n the horizontal or vertical direction Saving trace data To save the trace data follow these steps 1 Press this softkey on the servo trace main screen to open the data saving dialog 2 Type the desired file name without extension in the input field 3 Use this softkey to save the data with the specified name in the part program directory The file then can be exported and the data can be processed in...

Page 40: ...ith the manu facturer or higher level password only Activates the licensed optional functions This softkey is accessible with the manufacturer or higher level password only Saves the version data as a file HMI details Pressing this softkey allows you to open the following window Operating in the system data management operating area 3 8 Viewing the service info Diagnostics Manual 40 Diagnostics Ma...

Page 41: ...ork connection integrating the control system into an existing Ethernet network Establishing a direct connection Proceed as follows to establish a direct connection between the control system and a PC 1 Connect the control system with the PC using an Ethernet cable 2 Select the desired operating area on the PPU 3 Press this key to view the extended softkeys 4 Enter the main screen of the service c...

Page 42: ... operating area on the PPU 3 Press this key to view the extended softkeys 4 Enter the main screen of the service control options through the fol lowing softkey operations 5 Press this softkey to enter the window for the network configuration Note make sure this vertical softkey is not selected 6 Configure the network as required in the following window Operating in the system data management opera...

Page 43: ...ure maximum possible safety all ports not needed should be disabled The Ethernet connection requires the ports 80 and 1597 for communication To change the port status select the relevant port using the cursor and press this key to enable or disable the port Enabled ports are shown in the check box with a check mark 3 10 Defining the maintenance planner Overview This part introduces how to define t...

Page 44: ...enance info Completes the selected task Deletes the selected task Creates a new task Resets the remaining time for all tasks Changes the selected task Note that softkeys and are accessible with the manufacturer or higher level password Operating in the system data management operating area 3 10 Defining the maintenance planner Diagnostics Manual 44 Diagnostics Manual 06 2015 6FC5398 6DP10 0BA2 ...

Page 45: ...r occurrence The most recent alarm stands at the beginning of the list Displays the alarms sorted by the time of their occurrence The oldest alarm stands at the beginning of the list Displays the alarms on the drives Stops starts updating of pending alarms Views and manages the alarm log Configures the access right for the remote control through the Ethernet connection For more information about t...

Page 46: ...ed alarm log You can also sort the alarms by the time of their occurrence using the corresponding softkeys 3 Press this softkey to save the log file to other storage media Pressing this softkey deletes all alarm logs Operating in the alarm operating area Diagnostics Manual 46 Diagnostics Manual 06 2015 6FC5398 6DP10 0BA2 ...

Page 47: ... alarm 3 Press this key to open the online help for the selected alarm 2000 PLC sign of life monitoring Explanation The PLC must give a sign of life within a defined period of time MD10100 MN_PLC_CYCLIC_TIMEOUT If this does not occur the alarm is triggered The sign of life is a counter reading on the internal NC PLC interface which the PLC causes to count up with the 10 ms time alarm The NCK also ...

Page 48: ...in MD10120 MN_PLC_RUNNINGUP_TIMEOUT must be checked and adapted to the first OB1 cycle Determine the cause of error in the PLC loop or stop in the user program and eliminate it Place a support request with the error text under http www siemens com automation support request Programm continuation Switch control OFF ON 2110 NCK temperature alarm Explanation The temperature sensor has reached the res...

Page 49: ...control OFF ON 3000 Emergency stop Explanation The EMERGENCY STOP request is applied to the NCK PLC interface DB2600 DBX0 1 Emergency stop Reaction NC not ready Mode group not ready also effective for single axes NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Alarm reaction delay is canceled Remedy Please inform the authorized personnel service department...

Page 50: ...ientation axes in MD20050 MC_AXCONF_GEOAX_ASSIGN_TAB gx k This also applies to MD22420 MC_FGROUP_DEFAULT_AXES gx Geometry axis index kx Channel axis index k Channel axis no m Machine axis no Assignment of geometry axes to channel axes MD20050 MC_AXCONF_GEOAX_ASSIGN_TAB includes channel axis no k Geometry axis index 0 1st channel 1 2nd channel 1 Geometry axis index 1 1st channel 2 2nd channel 0 Geo...

Page 51: ...may only be defined once as a geometry axis Reaction Mode group not ready Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Correct MD20050 MC_AXCONF_GEOAX_ASSIGN_TAB Programm continuation Switch control OFF ON 4005 Channel 1 Maximum number of axes is exceeded Limit 2 Parameters 1 Channel number 2 Upper limit for the number of axes i...

Page 52: ...partment The sum of the two option data ON_NUM_AXES_IN_SYSTEM and ON_NUM_ADD_AXES_IN_SYSTEM must not exceed the maximum number of axes dependent on configuration Programm continuation Switch control OFF ON 4009 Machine data 1 2 contains an illegal value Parameters 1 String MD identifier 2 String possibly further specification Explanation A value has been entered which lies above or below the value...

Page 53: ..._NORMAL_VECTOR_NAME_TAB Direction vectors MD10640 MN_DIR_VECTOR_NAME_TAB Interpolation parameters MD10650 MN_IPO_PARAM_NAME_TAB Intermediate point coordinates MD10660 MN_INTERMEDIATE_POINT_NAME_TAB Please inform the authorized personnel service department Enter the identifier for user defined names with correct syntax in the displayed MD Machine axes MD10000 MN_AXCONF_MACHAX_NAME_TAB Programm cont...

Page 54: ...he control Reaction NC not ready Mode group not ready also effective for single axes NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Please inform the authorized personnel service department Select for the identifier to be entered a character string that is not yet used in the system max 32 characters Programm continuation Restart part program Clear...

Page 55: ...el number 2 String MD identifier Explanation According to the axis configuration in MD20150 MC_GCODE_RESET_VALUES or MD20100 MC_DIAMETER_AX_DEF a facing axis identifier is expected at the specified location Reaction Mode group not ready Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Please inform the authorized personnel service d...

Page 56: ...Old identifier 2 String New identifier Explanation Renaming of an NC code was not possible for one of the following reasons The old identifier does not exist The new identifier lies in another type range NC codes keywords can be reconfigured via machine data as long as the type range is not abandoned Type 1 real G codes G02 G17 G33 G64 Type 2 named G codes ASPLINE BRISK TRANS Type 3 settable addre...

Page 57: ...d to the SRAM Reaction Alarm display Remedy Load specific machine data again Programm continuation Clear alarm with the RESET key Restart part program 4065 Buffered memory was restored from backup medium potential loss of data Explanation The user data of the NC and the retentive data of the PLC are stored in a buffered memory area SRAM A possible inconsistency was detected in this buffered memory...

Page 58: ...heck the encoder adjustment Other encoders The reference point of the axis position has been changed check the referencing procedure A machine data was changed that influences the position value of an absolute encoder Please check the position values Reaction Alarm display Remedy Please inform the authorized personnel service department Programm continuation Clear alarm with the Delete key or NC S...

Page 59: ...d The fourth parameter specifies the type of memory whose limit was exceeded D stands for dynamic or non buffered user memory this is where for example the LUD variables are stored and the interpolation buffer size is entered The capacity of this memory type is defined by the current memory configuration and the value in MD18210 MN_MM_USER_MEM_DYNAMIC S stands for static or buffered user memory th...

Page 60: ...ers 1 Channel number 2 String MD identifier 3 String MD field index Explanation A value has been entered which exceeds the value range or a limit value for a variable a machine data or a function Reaction NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Enter correct values Programm continuation Clear alarm with the RESET key Restart part program 409...

Page 61: ...ation For PROFIBUS PROFINET only MD10050 SYSCLOCK_CYCLE_TIME has been modified because of the modified DP cycle in the SDB Reaction Alarm display Remedy MD10050 MN_SYSCLOCK_CYCLE_TIME has been modified Programm continuation Clear alarm with the RESET key Restart part program 4114 Error in DP cycle of the SDB Parameters 1 String new PLC cycle time Explanation For PROFIBUS PROFINET only The DP cycle...

Page 62: ...l not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Configure an M function in MD10715 MN_M_NO_FCT_CYCLE n that is not occupied by the system or configure a permissible array index in MD10718 MN_M_NO_FCT_CYCLE_PAR Configure an M function in MD10715 MN_M_NO_FCT_CYCLE that is not occupied by the system M0 to M5 M17 M19 M30 M40 to M45 M70 Progr...

Page 63: ...tion Mode group not ready Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Check MD10804 MN_EXTERN_M_NO_SET_INT and MD10806 MN_EXTERN_M_NO_DISABLE_INT Programm continuation Switch control OFF ON 4181 Channel 1 Invalid assignment of an M auxiliary function number Parameters 1 Channel number Explanation In MD22254 MC_AUXFU_ASSOC_M0_VA...

Page 64: ...on of an M function Reaction Mode group not ready Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Check the specified machine data and create a unique assignment of M auxiliary function numbers Programm continuation Switch control OFF ON 4184 Channel 1 Illegally predefined auxiliary function in 2 3 MD reset Parameters 1 Channel num...

Page 65: ...rized personnel service department Remove rotary axis declaration for this machine axis For this purpose the geometry axis index for the displayed geometry axis must be determined by means of MD20060 MC_AXCONF_GEOAX_NAME_TAB The channel axis number is stored with the same index in MD20050 MC_AXCONF_GEOAX_ASSIGN_TAB The channel axis number minus 1 provides the channel axis index under which the mac...

Page 66: ...pecific MD35000 MA_SPIND_ASSIGN_TO_MACHAX The channel to which this machine axis spindle is assigned is listed in the machine axis index The machine axis number is given in the channel specific MD20070 MC_AXCONF_MACHAX_USED Programm continuation Switch control OFF ON 4225 Channel 1 Axis 2 declaration as rotary axis missing Parameters 1 Channel number 2 Axis name axis number Explanation The modulo ...

Page 67: ... To be on the safe side a margin of 15 to 25 should be added to the times determined in this way Programm continuation Switch control OFF ON 4270 Machine data 1 assigns not activated NCK input output byte 2 Parameters 1 String MD identifier 2 Index Explanation The specified machine data assigns a digital input output byte or an analog input output signal the processing of which has not been activa...

Page 68: ... MD if necessary Note monitoring of the hardware configuration is performed independently of the number of activated inputs outputs MD10300 MN_FASTIO_ANA_NUM_INPUTS MD10310 MN_FASTIO_ANA_NUM_OUTPUTS MD10350 MN_FASTIO_DIG_NUM_INPUTS MD10360 MN_FASTIO_DIG_NUM_OUTPUTS Programm continuation Switch control OFF ON 4282 Hardware of external NCK outputs assigned repeatedly Explanation Several outputs have...

Page 69: ...MD identifier Explanation The functions declared by the specified machine data cannot simultaneously be active for one axis Reaction Mode group not ready Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Deactivate one of the functions Programm continuation Switch control OFF ON 4340 Channel 1 Block 2 invalid transformation type in t...

Page 70: ...are 0 2 The second axis MD2 MC_TRAFO5_AXIS2_ is not defined all three entries of the vector are 0 3 The basic orientation MD2 MC_TRAFO5_BASE_ORIENT_ is not defined all three entries of the vector are 0 4 The first and second axis are virtually parallel 5 On MD2 MC_TRAFO_TYPE_ 56 rotatable tool and workpiece there is no 4 axis transformation i e 2 rotary axes must always be available See MD2 MC_TRA...

Page 71: ...ta 2 3 Parameters 1 Channel number 2 Name of machine data 3 Transformation number Explanation MD2 MC_TRAFO_GEOAX_ASSIGN_TAB_ contains an invalid entry The following causes for the error are possible The entry references a channel axis which does not exist The entry is zero no axis but the transformation needs the relevant axis as a geometry axis Reaction Correction block is reorganized Interface s...

Page 72: ...Clear alarm with the RESET key Restart part program 4348 Channel 1 Block 2 Configuration error 6 in transformation NT_NAME 5 3 Parameters 1 Channel number 2 Block number label 3 Name of the transformation data record 4 Index of the transformation data record error number SINUMERIK 808D ADVANCED alarms 5 2 NCK alarms Diagnostics Manual 72 Diagnostics Manual 06 2015 6FC5398 6DP10 0BA2 ...

Page 73: ...ormation are parallel 41 The second and the third orientation axes of an orientation transformation are parallel 42 No orientation axis has been defined an orientation transformation requires at least one orientation axis 43 Invalid 3 axis orientation transformation The orientation axis is not perpendicular to the plane created by the two geometry axes 47 The chain element specified in NT_CLOSE_CH...

Page 74: ...EM_P n 0 refers was not found 301 The chain element to which NT_CORR_ELEM_P n 1 refers was not found 302 The chain element to which NT_CORR_ELEM_P n 2 refers was not found 303 The chain element to which NT_CORR_ELEM_P n 3 refers was not found 310 The chain element to which NT_CORR_ELEM_T n 0 refers was not found 311 The chain element to which NT_CORR_ELEM_T n 1 refers was not found 312 The chain e...

Page 75: ...med before the next NC power up By manually resetting the altered MD to the value it had before the last power up reorganization of the memory can be avoided Programm continuation Alarm display showing cause of alarm disappears No further operator action necessary 4402 1 causes a machine data reset Parameters 1 Machine data Explanation If this machine data is set the current machine data values ar...

Page 76: ...MD10890 MN_EXTERN_TOOLPROG_MODE bit 3 remains set and is not included in data management Reaction Alarm display Remedy H numbers must be assigned only once in a TO unit Then MD10890 MN_EXTERN_TOOLPROG_MODE bit 3 can be set 0 and a restart can be performed Programm continuation Clear alarm with the Delete key or NC START 4600 Invalid handwheel type for handwheel 1 Parameters 1 Handwheel number Expl...

Page 77: ...ntrol OFF ON 4621 Invalid handwheel input for handwheel 1 Parameters 1 Handwheel input Explanation The handwheel input for handwheel 1 requested through MD11352 MN_HANDWHEEL_INPUT is not available for 802D sl 828D sl 808D systems A maximum of 2 handwheels can be directly linked to 802D sl 828D sl 808D systems Reaction Interface signals are set Alarm display Remedy Configure MD11352 MN_HANDWHEEL_IN...

Page 78: ...Explanation For ETHERNET only The handwheel module for handwheel 1 requested through MD11351 MN_HANDWHEEL_MODULE is not available for ETHERNET handwheels MD11351 MN_HANDWHEEL_MODULE 1 must always be set when configuring ETHERNET handwheels Reaction Interface signals are set Alarm display Remedy Set machine date MD11351 MN_HANDWHEEL_MODULE 1 for the corresponding handwheel Programm continuation Swi...

Page 79: ...ion NC not ready Mode group not ready also effective for single axes NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Redefine the NC memory structure A specific MD for NC user memory allocation cannot be stated to be the cause of the alarm The MD initiating the alarm therefore has to be determined on the basis of the default values in the machine da...

Page 80: ...by _N_GUD6_DEF NCK global _N_NC_GD7 User 7th GUD block defined by _N_GUD7_DEF NCK global _N_NC_GD8 User 8th GUD block defined by _N_GUD8_DEF NCK global _N_NC_GD9 User 9th GUD block defined by _N_GUD9_DEF NCK global _N_NC_MAC User macro definitions _N_NC_FUN System internal predefined functions and procedures NCK global _N_CHc_OPT System internal option data channel specific _N_CHc_SEA System inter...

Page 81: ...les MD18118 MN_MM_NUM_GUD_MODULES max number of GUD data blocks per area NCK channel if GD1 GD2 GD3 GD9 are to be defined then the value must be 9 and not e g 4 MD18120 MN_MM_NUM_GUD_NAMES_NCK max number of all NCK global GUD variables error number 2 shows that this value is too small MD18130 MN_MM_NUM_GUD_NAMES_CHAN max number of all channel specific GUD variables in the channel error number 2 sh...

Page 82: ...e required memory The NCK runs on hardware that is not intended for this NCK release i e that has not enough memory capacity If the application runs properly with the remaining free user memory i e can be setup without any errors the message can simply be ignored If the actual application cannot be configured because there is not enough memory capacity available either the existing compile cycle m...

Page 83: ...ber label 3 Programmed command 4 Function identifier Explanation The command cannot be programmed as the specified function is active Function code 4th parameter 1 Flat D numbers 2 Tool monitoring 3 Magazine management 4 Multitools 5 T Magazine location number Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Correct the NC program Programm continuation Clear ...

Page 84: ...uring first commissioning this can affect files from the NC file system e g drive data MMC files FIFO files NC programs cycle programs Reaction Alarm display Remedy Please inform the authorized personnel service department Delete or unload files e g part programs or Increase MD18320 MN_MM_NUM_FILES_IN_FILESYSTEM or MD18321 MD_MAXNUM_SYSTEM_FILES_IN_FILESYSTEM With the Siemens cycle storage increas...

Page 85: ...es see MD10700 MN_PREPROCESSING_LEVEL if the NC block is very long In this case subdivide the NC block Reaction Alarm display Remedy Specify that the file concerned is a binary file e g extension BIN Programm continuation Clear alarm with the Delete key or NC START 6568 EES memory limit on the CF card reached Explanation The memory space assigned to EED on the CF card is exhausted Reaction NC Star...

Page 86: ...dy Increase MD18354 MN_MM_S_FILE_MEM_SIZE or with Siemens cycles increase the partition size in the cycle ressource file Programm continuation Clear alarm with the Delete key or NC START 6584 NC memory limit TMP reached Explanation The DRAM file system of the TMP temporary area is full The job cannot be executed Reaction Alarm display Remedy Increase MD18351 MN_MM_DRAM_FILE_MEM_SIZE or MD18355 MN_...

Page 87: ... 4 Programmed protection level of the command Explanation On assigning a protection level for a parts program command via REDEF command an impermissible parts program command has been programmed a protection level has been programmed that is logically smaller larger in value than the protection level currently applicable for this command the relevant definition file has not been protected sufficen...

Page 88: ...also observe the information relating to the definition of auxiliary axes spindles Programm continuation Switch control OFF ON 8012 The Activation of more than 1 SI axes option is not set Parameters 1 Number of licensed axes 2 Number of axes with active dbSi Explanation The drive based safety functions were activated for more axes than permitted in the system Reaction NC not ready Mode group not r...

Page 89: ...scope Cylinder error compensation Programm continuation Switch control OFF ON 8030 Channel 1 Block 2 option interpolation of more than 3 axes not set Parameters 1 Channel number 2 Block number label 3 Number of permissible axes Explanation The number of axes programmed in the interpolating group exceeds the permissible number of interpolating axes Reaction Interpreter stop NC Start disable in this...

Page 90: ...that is locked by an option Reaction Alarm display Remedy Please inform the authorized personnel service department For retrofitting the option please refer to your machine manufacturer or to a sales representative of SIEMENS AG A D MC Programm continuation Clear alarm with the Delete key or NC START 8041 Axis 1 MD 2 corresponding option not sufficient Parameters 1 Axis number 2 String MD identifi...

Page 91: ...nals are set Alarm display NC Stop on alarm Remedy Purchase option Deactivate Extended stop and retract ESR function in the drive Programm continuation Switch control OFF ON 8051 Option Handwheel on PROFIBUS not set Explanation The option to operate handwheels on PROFIBUS is not set Reaction NC Start disable in this channel Interface signals are set Alarm display Remedy Activate option Handwheel o...

Page 92: ...n Switch control OFF ON 8061 CNC lock function The current request has been influenced cause 1 Parameters 1 Cause Explanation The function requirements of the CNC lock function are no longer met The following current cause was detected 1 The option bit has been deactivated 2 The modified function parameters are not accepted Reaction NC Start disable in this channel Interface signals are set Alarm ...

Page 93: ...e Programm continuation Switch control OFF ON 8080 1 option s is are activated without setting the license key Parameters 1 Number of non licensed options Explanation One or more options were activated but no license key was set to prove the purchase of the option s Reaction Alarm display Remedy Generate a license key on the internet at http www siemens com automation license and enter it in the o...

Page 94: ...alid license key in the operating area Startup function HSK Licenses Programm continuation Clear alarm with the Delete key or NC START 8085 1 Test license period has expired Explanation A test period has expired A maximum of 6 test periods are possible a test period can be a maximum of 150h operating time of the control system Reaction Alarm display Remedy Generate a new license key via the Intern...

Page 95: ...ear alarm with the RESET key Restart part program 8102 Channel 1 Block 2 motion synchronous action 3 function not possible Parameters 1 Channel number 2 Block number line number 3 Synact ID Explanation Impossible due to embargo regulations 1 Synchronous actions Writing of feed override and axial offsets AA_VC AC_VC AA_OVR AA_VC and AA_OFF from synchronous actions as well as Continuous Dressing can...

Page 96: ...eference point Reaction Interface signals are set Alarm display Remedy Please reference the axis that needs to be referenced If the user action as an internal action leads to an NC start whether or not the axis has to be referenced before NC start can be decided via the channel specific MD20700 MC_REFP_NC_START_LOCK NC start without reference point If the user action as internal actions leads to a...

Page 97: ...d of the search ASUB or the loading of the last action block in the main run Reaction Interpreter stop NC Stop on alarm Remedy NC Start Programm continuation Clear alarm with NC START or RESET key and continue the program 10225 Channel 1 command denied Parameters 1 Channel number Explanation The channel has received a command that cannot be executed Reaction Alarm display Remedy Press RESET Progra...

Page 98: ...ck follows The reasons for this can be for instance G9 Auxiliary function after motion Auxiliary function output before the motion of the following block Positioning axis in the block Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Modify the NC part program by removing any programmed Stop at end of block G09 Modify general MD11110 MN_AUXFU...

Page 99: ...ble in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Check and correct the part program analyze whether motion beyond block boundaries is appropriate here Prevent block change by means of the keyword WAITP for axes or WAITS for spindles until the positioning axes or positioning spindles have also reached their target position Example for axes N100 POSA U 100 N125 WAI...

Page 100: ... the software limit switches Shut down in JOG mode from the software limit switch Please inform the authorized personnel service department Machine data Check whether the 2nd software limit switch has been selected in the axis specific interface signals DB380x DBX1000 3 2nd software limit switch plus and DB380x DBX1000 2 2nd software limit switch minus Programm continuation Alarm display showing c...

Page 101: ... or 4 The axis of the coordinate system specific working area limitation is only output if different from the traversing axis Explanation The specified axis reaches the coordinate system specific working area limitation in JOG mode Reaction Alarm display Remedy Check the system parameter P_WORKAREA_CS_xx for the coordinate system specific working area limitation Programm continuation Alarm display...

Page 102: ...ing area limitations in JOG mode cannot be taken into account if transfomation is active Programm continuation Clear alarm with the Delete key or NC START 10637 Channel 1 Axis 2 tool radius compensation is inactive for type 3 working area limitation reason Tool not active Parameters 1 Channel number 2 Axis spindle 3 0 BCS 1 WCS SZS Explanation The tool radius compensation of the working area limit...

Page 103: ...550 MA_AXCONF_ASSIGN_MASTER_CHAN slave axis and master axis 2 40XX different channel or NCU assignment of the gantry axes 2 50XX no slave axis declared in this channel 2 60XX different channel assignment of the master axis 2 10000 error slave axis is geometry axis 2 11000 error competing positioning axis as slave axis 2 12000 error compile cycle axis as slave axis 2 13000 error gantry axis is spin...

Page 104: ...NTRY_POS_TOL_REF is the trigger condition for the error message Programm continuation Clear alarm with the RESET key Restart part program 10654 Channel 1 Waiting for synchronization start of gantry group 2 Parameters 1 Channel number 2 Gantry unit Explanation The alarm message appears when the axes are ready for synchronization The gantry grouping can now be synchronized The actual value differenc...

Page 105: ...the authorized personnel service department 1 Remove a mechanical misalignment 2 Check axis uneven mechanical movement 3 Delete MD37135 MA_GANTRY_ACT_POS_TOL_ERROR or deactivate the extended monitoring 4 MD37120 MA_GANTRY_POS_TOL_ERROR is set incorrectly If the MD is changed a Power ON will be required Programm continuation Clear alarm with the RESET key Restart part program 10658 Channel 1 Axis 2...

Page 106: ...protection zone 3 violated during automatic or MDI mode Parameters 1 Channel number 2 Block number 3 Protection zone number Explanation The workpiece related channel specific protection zone has been violated Note that another tool related protection zone is still active The workpiece related protected area can be traversed after a new NC Start Reaction Local alarm reaction Interface signals are s...

Page 107: ...appears No further operator action necessary 10706 Channel 1 NCK protection zone 2 reached with axis 3 during manual mode Parameters 1 Channel number 2 Protection zone number 3 Axis name Explanation The workpiece related NCK protection zone has been reached with the specified axis Note that another tool related protection zone is still active The workpiece related protection zone can be traversed ...

Page 108: ...lso be checked Programm continuation Clear alarm with NC START or RESET key and continue the program 10721 Channel 1 Block 3 axis 2 software limit switch 4 Parameters 1 Channel number 2 Axis name spindle number 3 Block number label 4 String or Explanation The motion planned for the axis violates the currently valid software limit switch The alarm is activated during the preprocessing of approach o...

Page 109: ...ontinue the program 10723 Channel 1 Block 5 axis 2 software limit switch 6 violated residual distance 7 3 ALUN Parameters 1 Channel number 2 Axis name spindle number 3 Unit of distance 4 Block number label number string residual distance Explanation The motion planned for the axis violates the currently active software limit switch The alarm is activated during the preprocessing of approach or res...

Page 110: ...ontinuation Clear alarm with NC START or RESET key and continue the program 10731 Channel 1 Block 3 axis 2 working area limitation 4 Parameters 1 Channel number 2 Axis name spindle number 3 Block number label 4 String or Explanation The motion planned for the axis violates the currently active working area limit The alarm is activated during the preparation of approach or rest blocks for REPOS Thi...

Page 111: ...paration of approach or rest blocks for REPOS This alarm is issued instead of alarm 10731 if bit11 1 in MD11411 MN_ENABLE_ALARM_MASK Alarm 10733 offers an expanded diagnostics option for the working area limitation violation The condition for activation is the presence of the ALUN alarm file in the HMI Reaction Local alarm reaction Interface signals are set Alarm display Remedy Determine the cause...

Page 112: ...rmine the cause of the offset from the initial or target position The REPOS command is executed at the end of an ASUB or system ASUB See also cross reference from ASUBs Check the currently active work offset via the current frame Also check the external work offsets overlaid movements AA_OFF DRF and transformation components Cancel NC program with NC reset Programm continuation Clear alarm with th...

Page 113: ...block end Remedy Modify part program Programm continuation Clear alarm with NC START or RESET key and continue the program 10743 Channel 1 Block 2 WAB programmed several times Parameters 1 Channel number 2 Block number label Explanation An attempt has been made to activate a WAB motion before a previously activated WAB motion was terminated Reaction Correction block is reorganized Local alarm reac...

Page 114: ...he program 10746 Channel 1 Block 2 block search stop for WAB Parameters 1 Channel number 2 Block number label Explanation A preprocessing stop has been inserted between an SAR approach block and the following block defining the tangent direction or between an SAR retraction block and the following block defining the end position Reaction Correction block is reorganized Local alarm reaction Interfa...

Page 115: ... correction data block D1 containing the correction values parameter P1 P25 is automatically assigned to each tool T number Up to 9 correction data blocks can be assigned to a tool by specifying the required data block with the D number D1 D9 The cutter radius compensation CRC is allowed for if function G41 or G42 is programmed The correction values are contained in parameter P6 geometry value and...

Page 116: ...he authorized personnel service department Reduce the size of the buffer that has been assigned by modifying the NC program By avoiding Blocks without traversing information in the compensation plane Blocks with contour elements having a variable curvature e g ellipses and with curvature radii that are smaller than the compensation radius Such blocks are divided up into several subblocks Reduce th...

Page 117: ...within the compensation circle around the target point no tangent passes through this point Reaction Correction block is reorganized Local alarm reaction Interface signals are set Alarm display NC Stop on alarm at block end Remedy Place selection of the CRC such that the starting point of the approach movements comes to rest outside of the correction circle around the target point programmed trave...

Page 118: ...onstant tool orientation If a plane change is necessary first deactivate the tool radius compensation and reactivate after the plane change Programm continuation Clear alarm with NC START or RESET key and continue the program 10758 Channel 1 Block 2 curvature radius with variable compensation value too small Parameters 1 Channel number 2 Block number label Explanation The current cutter radius com...

Page 119: ...arallel to the tool i e the circle plane and the compensation plane must be identical Reaction Correction block is reorganized Local alarm reaction Interface signals are set Alarm display NC Stop on alarm at block end Remedy Orient helix axis perpendicular to the machining plane Programm continuation Clear alarm with NC START or RESET key and continue the program 10761 Channel 1 Block 2 tool radiu...

Page 120: ...ng with active tool radius compensation the path component of the block in the compensation plane becomes zero If the original block contains no motion information perpendicular to the compensation plane it means that this block is skipped Reaction Alarm display Remedy The behavior is correct at narrow locations that cannot be machined with the active tool Modify the part program if necessary Use ...

Page 121: ...ype of corner at the end of the first traversing block being different from that at the start point of the second block the above error message is issued Reaction Correction block is reorganized Local alarm reaction Interface signals are set Alarm display NC Stop on alarm at block end Remedy Modify part program Programm continuation Clear alarm with NC START or RESET key and continue the program 1...

Page 122: ...ernally and the SD42480 SC_STOP_CUTCOM_STOPRE is set then this warning is issued because in this situation machine movements which were not intended by the user can occur termination of radius compensation and new approach Reaction Alarm display NC Stop on alarm at block end Remedy Continue machining with CANCEL and Start Modify part program Set SD42480 SC_STOP_CUTCOM_STOPRE to FALSE Continue mach...

Page 123: ...block is reorganized Local alarm reaction Interface signals are set Alarm display NC Stop on alarm at block end Remedy Modify part program Programm continuation Clear alarm with NC START or RESET key and continue the program 10784 Channel 1 Block 2 illegal tool for tool radius compensation with constraint surface Parameters 1 Channel number 2 Block number label Explanation When activating the tool...

Page 124: ... with angles Parameters 1 Channel number 2 Block number label Explanation Only spline or linear interpolation is permitted for programming two straight lines with angle specification Circular or polynomial interpolation is not allowed Reaction Correction block is reorganized Local alarm reaction Interface signals are set Alarm display NC Stop on alarm at block end Remedy Modify part program Progra...

Page 125: ...cify the two axis positions of the plane and an angle in the second block The error can also occur if due to a programming error the preceding block cannot be interpreted as the first subblock of such a contour A block is interpreted as the first block of a two block contour if an angle but not an axis of the active plane was programmed and if the block is not already the second block of a contour...

Page 126: ...in the part program thus allowing each spindle of the channel to be redefined as master spindle Reaction Correction block is reorganized Local alarm reaction Interface signals are set Alarm display Remedy Preset the master spindle with MD20090 MC_SPIND_DEF_MASTER_SPIND n m n channel index m spindel no or define it with an identifier in an NC part program before a G function that requires a master ...

Page 127: ...procal value under address F in rev min G94 and G97 The feedrate is programmed under address F in mm min or m min G95 The feedrate is programmed as revolutional feedrate under address F in mm revolution or under the address FZ in mm tooth G96 The feedrate is programmed as cutting rate under address S in m min It is derived from the current spindle speed Programm continuation Clear alarm with NC ST...

Page 128: ...ation of the effective feedrate one tooth per revolution is assumed Programm continuation Clear alarm with NC START or RESET key and continue the program 10866 Channel 1 Block 2 FZ is active but the number of teeth of the active D number 4 of tool 3 is zero Parameters 1 Channel number 2 Block number label 3 Identifier 4 D number Explanation Tooth feedrate is active for the displayed traversing blo...

Page 129: ...er or a radius CHF RND more blocks without contour information have been programmed than provided for in the MD20200 MC_CHFRND_MAXNUM_DUMMY_BLOCKS Reaction Correction block is reorganized Local alarm reaction Interface signals are set Alarm display Remedy Please inform the authorized personnel service department Modify the part program in order that the permissible number of dummy blocks is not ex...

Page 130: ...output if at least one of the relevant blocks when inserting chamfers or radii is so short that the contour element to be inserted must be reduced against its originally programmed value The alarm occurs only if bit 4 is set in the MD11411 MN_ENABLE_ALARM_MASK Otherwise the chamfer or radius is adapted without an alarm being output Reaction Local alarm reaction Interface signals are set Alarm disp...

Page 131: ...he program 10910 Channel 1 Block 2 irregular velocity waveform of one path axis Parameters 1 Channel number 2 Block number label Explanation When the path axis waveforms were analyzed during block preparation a large local deviation relative to the path velocity was detected in the velocity waveform of one or more path axes Such a situation can have the following causes The path runs close to sing...

Page 132: ...cessary The velocity control operates more effectively however if the part program is modified If a transformation pole is circumnavigated several times by the curve it helps to split up the block into smaller parts If a positioning axis is the cause you should check whether the axis can be traversed as a path axis The Look Ahead function remains deactivated until preprocessing can be based on def...

Page 133: ...ances the parameterized memory is not sufficient which is why LookAhead can no longer be operated in the expansion mode Reaction Interpreter stop Local alarm reaction NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Change parameterization increase LookAhead memory and or IPO buffer change tolerances Use standard LookAhead Contact Siemens if necessar...

Page 134: ...th the RESET key Restart part program 10931 Channel 1 Block 2 incorrect stock removal contour Parameters 1 Channel number 2 Block number label Explanation The following errors occurred in the subroutine for the contour during stock removal Full circle Overlapping contour elements Wrong start position Reaction Local alarm reaction NC Start disable in this channel Interface signals are set Alarm dis...

Page 135: ...n divides some NC blocks into as many as 3 machining cuts Example N100 DEF TABNAME_1 30 11 Field variables for the contour table provide for 30 machining cuts The number of columns 11 is a fixed quantity Programm continuation Clear alarm with the RESET key Restart part program 10950 Channel 1 Calculation of arc length function too inaccurate Parameters 1 Channel number Explanation The calculation ...

Page 136: ...Block number label 3 Funktionsname Explanation With this software release the specified function can not yet be used together with tool radius compensation Please modifiy the part program or obtain a higher software version Reaction Correction block is reorganized Local alarm reaction Interface signals are set Alarm display NC Stop on alarm at block end Remedy Modify part program Programm continua...

Page 137: ...Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Press the NC Stop key and select the function Correction block with the softkey PROGRAM CORRECTION The correction pointer positions on the incorrect block The program information must be split up over several blocks but make sure that the functions are of the non modal type Programm continuation Clear alarm wit...

Page 138: ...ible AX FA FD FL IP OVRA PO POS POSA Example N5 DEF INT ZUSTELL Z1 incorrect this does not specify an axis identifier but the number 26 161 N5 DEF AXIS ZUSTELL Z1 correct N10 POLY PO X 0 1 0 2 0 3 PO Y 22 33 44 PO INFEED 1 2 3 Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Press the NC Stop key and select the function Correction block with the softkey PROGR...

Page 139: ...arameters 1 Channel number 2 Block number label Explanation Syntax defining G functions determine the structure of the part program block and the addresses contained in it Only one syntax defining G function may be programmed in each NC block The G functions in the 1st to 4th G group are syntax defining Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Press t...

Page 140: ...ram 12100 Channel 1 Block 2 number of passes 3 not permissible Parameters 1 Channel number 2 Block number label 3 Number of passes Explanation The subroutines called with MCALL are modal i e after each block with positional information a routine run is automatically performed once For this reason programming of the number of passes under address P is not allowed The modal call is effective until a...

Page 141: ... reorganized Interface signals are set Alarm display Remedy Program G function by itself in the block Programm continuation Clear alarm with NC START or RESET key and continue the program 12140 Channel 1 Block 2 functionality 3 not implemented Parameters 1 Channel number 2 Block number label 3 Software construct in the source text Explanation In the full configuration of the control functions are ...

Page 142: ...ogrammed or already exist in the DEF instruction Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Press the NC Stop key and select the function Correction block with the softkey PROGRAM CORRECT The correction pointer positions on the incorrect block Correct value of the constant or adapt data type If the value for an integer constant is too great it can be sp...

Page 143: ...alues afterwards or completely remove the limit programming in the case of an incorrect data type If the alarm occurs on compiling a GUD or ACCESS file correct the GUD or ACCESS definition file DEF file Programm continuation Clear alarm with NC START or RESET key and continue the program 12162 Channel 1 Block 2 Physical unit not allowed Parameters 1 Channel number 2 Block number label SINUMERIK 80...

Page 144: ...6 Unit for temperature compensation values dependent upon axis type 18 Force N 19 Weight kg 20 Moment of inertia kgm 21 Per cent 22 Frequency Hz 23 Voltage V 24 Current A 25 Temperature degrees Celsius 26 Angle degrees 27 KV 1000 min 28 Linear or angluar position mm deg or inch deg 29 Cutting velocity m min feet min 30 Peripheral velocity m s feet s 31 Resistance ohms 32 Inductance mH 33 Torque Nm...

Page 145: ...ram and the OPI APWP and APRP define access protection from the part program APWB and APRB define access protection via the OPI Programming APW in the same block together with APWP or APWB or programming APR in the same block together with APRP or APRB will lead to a conflict as the protection level assignment is no longer unique Reaction Correction block is reorganized Interface signals are set A...

Page 146: ... to this address Bit combinations are permitted only for coupling adresses CPMBRAKE CPMVDI and CPMAL Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Change the part rogram If the data type of the address permits a bit combination write the value of the address in a variable make a bit combination with the variable and assign the variable to the address Progr...

Page 147: ...set Alarm display Remedy Complete the area specification for the GUD variable definition in the GUD definition file The definition of a GUD variable must conform to the following syntax DEF Area Data type Variable name e g DEF NCK INT intVar1 DEF CHAN REAL realVar1 Programm continuation Clear alarm with NC START or RESET key and continue the program 12210 Channel 1 Block 2 string 3 too long Parame...

Page 148: ... are set Alarm display Remedy Press the NC Stop key and select the function Correction block with the softkey PROGRAM CORRECT The correction pointer positions on the incorrect block In the window for the alarm message the first characters of the hexadecimal constant are always displayed although the surplus bit might not be located until further on Therefore the complete hexadecimal constant must ...

Page 149: ...n pointer positions on the incorrect block Check the NC program to establish whether 1 During array definition the number of array elements n m was indicated correctly DEF INT FIELDNAME n m e g an array with 2 lines and 3 columns n 2 m 3 2 During initialization the value assignments have been made correctly values of the individual field elements separated by comma decimal point for variables of t...

Page 150: ... Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Press the NC Stop key and select the function Correction block with the softkey PROGRAM CORRECT The correction pointer positions on the incorrect block Divide the functions defined under the macro into 2 macros Programm continuation Clear alarm with NC START or RESET key and continue the program 12290 Channel ...

Page 151: ... when calling No variable must be assigned to normal formal parameters call by value parameters as these are defaulted with 0 Programm continuation Clear alarm with NC START or RESET key and continue the program 12310 Channel 1 Block 2 axis parameter missing on procedure call 3 Parameters 1 Channel number 2 Block number label 3 Source string Explanation When calling the subroutine an AXIS paramete...

Page 152: ...mber label 3 Source string Explanation When calling a procedure a subroutine it is found that the type of the actual parameter cannot be converted into the type of the formal parameter There are two possible cases Call by reference parameter Actual parameter and formal parameter must be of precisely the same type e g STRING STRING Call by value parameter Actual parameter and formal parameter can i...

Page 153: ...s parameters located before them have not been assigned For procedure or function calls the assignment of parameters that are no longer required can be omitted if no more parameters are to be transferred subsequently Example N10 FGROUP X Y Z A B a max of 8 axes possible The following call by value parameters would then be initialized with zero because the space dependent assignment has been lost o...

Page 154: ...ximum memory capacity reached Parameters 1 Channel number 2 Block number label Explanation The data definitions in this block cannot be processed because the maximum available memory for creating the data has been filled or because the data block cannot accommodate any further data The alarm can also occur if several subroutine calls are executed in sequence and no block with an effect on the mach...

Page 155: ...lement does not exist Parameters 1 Channel number 2 Block number label 3 Source string Explanation The following causes are possible Impermissible index list an axis index is missing Array index does not match the definition of the variables An attempt was made to access a variable at array initialization via SET or REP this attempt did not correspond to the standard access Single character access...

Page 156: ...tion pointer positions on the incorrect block The symbol to be created or the target of program jumps label must conform to the system specifications that means the name must begin with 2 letters but the 1st sign must not be and may be up to a maximum of 32 characters Programm continuation Clear alarm with NC START or RESET key and continue the program 12430 Channel 1 Block 2 specified index is in...

Page 157: ...d Interface signals are set Alarm display Remedy Press the NC Stop key and select the function Correction block with the softkey PROGRAM CORRECT The correction pointer is positioned on the block where the displayed label occurs for the 2nd time Use the editor to search the part program where this label occurs for the 1st time and change one of the names Programm continuation Clear alarm with NC ST...

Page 158: ...With indirectly programmed G functions an invalid or non allowed group number has been programmed Allowed group number 1 and 5 max number of G groups In the displayed block a non defined G function has been programmed Only real G functions are checked which begin with the address G e g G555 Named G functions such as CSPLINE BRISK etc are interpreted as subroutine names Reaction Correction block is...

Page 159: ...hnology cycle Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Press button NC STOP and select the function Compensation block using softkey PROGAM CORRECT The cursor jumps to the incorrect block Then delete the invalid program attribute Programm continuation Clear alarm with NC START or RESET key and continue the program 12490 Channel 1 Block 2 access permis...

Page 160: ...splay Remedy Program the data class of the area permissible for this GUD or ACCESS file Programm continuation Clear alarm with NC START or RESET key and continue the program 12500 Channel 1 Block 2 in this module 3 is not possible Parameters 1 Channel number 2 Block number label 3 Source string Explanation The displayed keyword may not be used in this type of block and at this location all files i...

Page 161: ...no more than 5 tool offset parameters may be used per block Example N N 100 TC_DP1 5 1 130 TC_DP3 5 1 150 123 TC_DP4 5 1 223 4 TC_DP5 5 1 200 12 TC_DP6 5 1 55 02 N Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Press the NC Stop key and select the function Correction block with the softkey PROGRAM CORRECT The correction pointer positions on the incorrect bl...

Page 162: ...th NC START or RESET key and continue the program 12550 Channel 1 Block 2 name 3 is not known or not defined Parameters 1 Channel number 2 Block number label 3 Source symbol Explanation The identifier displayed is not known or was not defined before use A definable identifier can be A macro GUD LUD program name or a program parameter Reaction Correction block is reorganized Interface signals are s...

Page 163: ..._PARAM MD18206 MN_MM_NUM_CCS_TOA_PARAM Check the option machine data are only effective when the option is enabled Programm continuation Clear alarm with NC START or RESET key and continue the program 12553 Channel 1 Block 2 name 3 option function is not active Parameters 1 Channel number 2 Block number label 3 Source symbol Explanation The option if MD10711 MN_NC_LANGUAGE_CONFIGURATION 1 or the N...

Page 164: ... key and select the Compensation block function by pressing the Program correct softkey The correction indicator will position in the incorrect block Correct the name used write error Use a better software system in case of malfunction Check the definition of variables subroutines and macros Declare a subroutine with EXTERNAL load the subroutine to SPF Dir Check the interface definition of the sub...

Page 165: ...n the variable value range 0 255 AXIS Property Axis addresses value range Channel identifier FRAME Property Geometric information value range Programm continuation Clear alarm with NC START or RESET key and continue the program 12570 Channel 1 Block 2 too many motion synchronous actions in 3 Parameters 1 Channel number 2 Block number label 3 Source symbol Explanation No more than 16 actions are al...

Page 166: ...t PROC instruction of technology cycle Programm continuation Clear alarm with NC START or RESET key and continue the program 12580 Channel 1 Block 2 3 not permissible for assignment in motion synchronous action Parameters 1 Channel number 2 Block number label 3 Source symbol Explanation The variable displayed must not be written in a motion synchronous action Only selected variables are permitted ...

Page 167: ...n with a real time variable Example DEF INT INPUT 3 WHEN A_IN 1 INPUT A_INA 1 DO The locally defined variable INPUT must not be indexed with a real time variable Program editing WHEN A_IN 1 AC_MARKER A_INA 1 DO Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Modify program Use real time variables Programm continuation Clear alarm with NC START or RESET key a...

Page 168: ...ble AC_TIME time from beginning of block cannot be written Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Modify part program Only certain variables are allowed for the function SYNFCT where real time synchronous access is possible Programm continuation Clear alarm with NC START or RESET key and continue the program 12586 Channel 1 Block 2 motion synchronou...

Page 169: ...s actions Example ID 1 WHENEVER A_IN 1 1 DO D3 The cutting edge cannot be changed out of a motion synchronous action Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Modify part program Programm continuation Clear alarm with NC START or RESET key and continue the program 12589 Channel 1 Block 2 motion synchronous action variable 3 not allowed with modal ID Pa...

Page 170: ... number Explanation On processing an INI file or when executing a TEA file an invalid line checksum has been detected Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Correct INI file or correct MD and create new INI file via upload Programm continuation Switch control OFF ON 12610 Channel 1 Block 2 accessing single character with call by re...

Page 171: ...mber Explanation Error in program run Opened control structures IF ELSE ENDIF LOOP ENDLOOP etc are not terminated or there is no beginning of loop for the programmed end of loop Example LOOP ENDIF ENDLOOP Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Correct part program in such a way that all opened control structures are also terminated...

Page 172: ...rogramming not allowed as modal sub programis active Parameters 1 Channel number 2 Block number label Explanation In the external language mode a block is programmed with contour definition and a modal cycle is active at the same time Because of unclear address assignment e g R radius for contour definition or return plane for drilling cycle contour definition programming must not be used when a m...

Page 173: ... part program Configure external language mode Programm continuation Clear alarm with NC START or RESET key and continue the program 12720 Channel 1 Block 2 program number for macro call G65 G66 missing Parameters 1 Channel number 2 Block number label Explanation During macro call with G65 G66 no program number was defined The program number must be programmed with address P Reaction Correction bl...

Page 174: ...th G17 G18 G19 either program the basic axis of the coordinate system or the assigned parallel axis Programm continuation Clear alarm with NC START or RESET key and continue the program 12728 Channel 1 Block 2 distance for double turret not set Parameters 1 Channel number 2 Block number label Explanation The tool clearance for the double turret head in the SD42162 SC_EXTERN_DOUBLE_TURRET_DIST is 0...

Page 175: ...0 Reaction Interpreter stop Interface signals are set Alarm display Remedy Machine data Adjust 10888 EXTERN_DIGITS_TOOL_NO or 10889 EXTERN_DIGITS_OFFSET_NO At least one function must be active but both functions must not be active either Programm continuation Clear alarm with NC START or RESET key and continue the program 12755 channel 1 block 2 formatting 3 not possible Parameters 1 Channel numbe...

Page 176: ... this channel Interface signals are set Alarm display Remedy End parts program with M30 M02 or M17 and start parts program Executing from external If the download for the selected program was canceled the default program _N_MPF0 is automatically selected with RESET The selection of the user program must be repeated after that Programm continuation Clear alarm with the RESET key Restart part progra...

Page 177: ...LE_ALARM_MASK bit 6 Alarm 14005 is also output if the part program processing encounters a subroutine for which the file attribute start disable is set After the test step has been completed the program processing can continue by pressing NC start Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Repeat NC start Programm continuation Clear alarm with NC START ...

Page 178: ... or NC START 14009 Channel 1 Block 2 illegal program path 3 Parameters 1 Channel number 2 Block number label 3 Program path Explanation The part program command CALLPATH was called with a parameter program path referring to a directory which does not exist in the file system of the NCK Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Modify the CALLPATH instr...

Page 179: ...d as subroutine calls Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Ensure that the subroutine alarm parameter 3 is available in the parts program memory has been released and is not being edited is available in the search path if not being called via an absolute path name Programm continuation Clear alarm with NC START or RESET key and continue the progra...

Page 180: ...er than the specified definition file has been selected for the GUD or macro definition Reaction Alarm display Remedy Reload the program in the NCK memory or check and correct the name of the directory workpiece overview and the program program overview and reselect Programm continuation Clear alarm with the Delete key or NC START 14015 Channel 1 Block 2 program 3 is not enabled Parameters 1 Chann...

Page 181: ...on Parameters 1 Channel number 2 Block number label Explanation When calling M code subroutine with parameter transfer an illegal syntax was detected Address extension not programmed as a constant M function value not programmed as a constant Note If a parameter transfer has been programmed via MD10718 MN_M_NO_FCT_CYCLE_PAR for an M function replacement the following restriction applies to this M ...

Page 182: ...tion or procedure call An illegal number of actual parameters was programmed in a function or procedure call Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Modify part program Programm continuation Clear alarm with NC START or RESET key and continue the program 14021 Channel 1 Block 2 wrong value or wrong number of parameters on function or procedure call P...

Page 183: ...rite led to the alarm is not equal to its initial setting value Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Increase access authorization Programm continuation Clear alarm with NC START or RESET key and continue the program 14025 Channel 1 Block 2 motion synchronous action illegal modal ID Parameters 1 Channel number 2 Block number label Explanation In m...

Page 184: ...nue the program 14030 Channel 1 Block 2 combine OSCILL and POSP during oscillation with infeedmotion Parameters 1 Channel number 2 Block number label Explanation When oscillating controlled by synchronized actions the assignment of oscillating and infeed axis OSCILL as well as the definition of the infeed POSP must be carried out in one NC block Reaction Correction block is reorganized Interface s...

Page 185: ...ordingly Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Modify part program Programm continuation Clear alarm with NC START or RESET key and continue the program 14036 Channel 1 Block 2 involute end point invalid Parameters 1 Channel number 2 Block number label Explanation With involute interpolation the end point of the involute must be outside the basic c...

Page 186: ...amming the starting and end points are identical thus the circle position is not determined by starting and end points 2 Radii The NCK calculates from the present start point and the other programmed circle parameters the radii for the start and the end point An alarm message is issued if the difference between the circle radii is either greater than the value in the MD21000 MC_CIRCLE_ERROR_CONST ...

Page 187: ...ber of revolutions in circle programming Parameters 1 Channel number 2 Block number label Explanation In the circle programming an inadmissible number of full revolutions has been specified The number of revolutions must not be negative and must not be greater than 1000000 Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Modify part program ...

Page 188: ...on 3 The system variables P_SUB_SPOSIT and P_SUB_SPOSMODE were called outside a replacement cycle Reaction Correction block is reorganized Interpreter stop Interface signals are set Alarm display Remedy Modify the NC program Programm continuation Clear alarm with NC START or RESET key and continue the program 14060 Channel 1 Block 2 invalid skip level with differential block skip Parameters 1 Chan...

Page 189: ...3 error code 4 Parameters 1 Channel number 2 Block number label 3 Part program command 4 Error code Explanation When processing the commands ISOOPEN ISOPRINT ISOCLOSE or EXTOPEN WRITE EXTCLOSE an error was detected which is described in detail by the error code List of error codes 1 external device cannot be opened 2 external device is not configured 3 external device configured with invalid path ...

Page 190: ...ot found Parameters 1 Channel number 2 Block number label 3 Jump destination Explanation In conditional and unconditional jumps the jump destination within the program must be a block with a label symbolic name instead of block number If no jump destination has been found with the given label when searching in the programmed direction an alarm is output For parameterizable returns with RET to bloc...

Page 191: ...re set Alarm display NC Stop on alarm at block end Remedy Modify part program Programm continuation Clear alarm with NC START or RESET key and continue the program 14088 Channel 1 Block 2 axis 3 doubtful position Parameters 1 Channel number 2 Block number label 3 Axis name spindle number Explanation An axis position larger than 3 40e 38 increments has been programmed This alarm can be suppressed w...

Page 192: ...function is not implemented for this variable Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Index 1 Substitute RET command with M17 M30 Index 2 Insert an auxiliary block e g M99 after the subroutine call to which the Cancel level Clear number of passes refers Index 3 Overstore an auxiliary block e g M99 then start ASUB up to P3 Index 4 Wi...

Page 193: ...on block is reorganized Interface signals are set Alarm display Remedy Correct the part program according to which of the above errors is involved Program SPOS Set the correct master spindle with SETMS Programm continuation Clear alarm with NC START or RESET key and continue the program 14093 Channel 1 Block 2 path interval 0 with polynominal interpolation Parameters 1 Channel number 2 Block numbe...

Page 194: ...ional number with dec pt value range 2 2 10e 308 1 8 10e308 INT Property Integers with signs value range 2147483648 2147483647 BOOL Property Truth value FALSE TRUE value range 0 or 1 CHAR Property 1 ASCII character value range 0 255 STRING Property Character string max length depends on the variable value range 0 255 AXIS Property Axis addresses value range Channel identifier FRAME Property Geomet...

Page 195: ...R ON Programm continuation Clear alarm with NC START or RESET key and continue the program 14098 Channel 1 Block 2 conversion error no valid number found Parameters 1 Channel number 2 Block number label Explanation The string is not a valid INT or REAL number Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Modify part program If it is an en...

Page 196: ...ermissible reference to part or tool chain This error number also occurs if the partial chain to which _CORR_INDEX refers does not exist 15 In the section referred to with the parameter _CORR_INDEX no correction element is defined NT_CORR_ELEM_P or NT_CORR_ELEM_T 20 Invalid correction mode 1st position of _CORR_MODE Only the values 0 1 8 and 9 are permissible 21 Invalid correction mode 10th and or...

Page 197: ...have been specified in the program run Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Reduce the number of initialization values Programm continuation Clear alarm with the RESET key Restart part program 14140 Channel 1 Block 2 position programming without transformation not allowed Parameters 1 Channel number 2 Block number label Explanati...

Page 198: ...he program 14159 Channel 1 Block 2 more than two angles programmed with ROTS or AROTS Parameters 1 Channel number 2 Block number label Explanation Frame rotations are described using space angles with the language commands ROTS or AROTS A maximum of two angles can be programmed Reaction Correction block is reorganized Interpreter stop Interface signals are set Alarm display Remedy Modify program P...

Page 199: ... code number Error code 1 At least one tool length offset component has been programmed twice in one block with TOFF 2 At least one tool length offset component has been programmed twice in one block with TOFFL 3 Tool length offset components have been programmed in one block with both TOFF and TOFFL 4 An index must be declared when a tool length offset is programmed with TOFF the form TOFF is not...

Page 200: ...on alarm at block end Remedy Modify part program Programm continuation Clear alarm with NC START or RESET key and continue the program 14197 Channel 1 Block 2 D number and H number programmed simultaneously Parameters 1 Channel number 2 Block number label Explanation A D word and H word have been programmed simultaneously Reaction Correction block is reorganized Local alarm reaction Interface sign...

Page 201: ...nnel 1 Block 2 negative polar radius Parameters 1 Channel number 2 Block number label Explanation In the endpoint specification of a traversing block with G00 G01 G02 or G03 in polar coordinates the polar radius entered for the keyword RP is negative Definition of terms Specification of end of block point with polar angle and polar radius referring to the current pole preparatory functions G00 G01...

Page 202: ... angle and pole radius referring to the reference point selected with the G function G110 last programmed point in the plane G111 zero point of the current work G112 last pole Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Correct the NC part program Permissible inputs for the pole radius are only positive absolute values that specify the distance between t...

Page 203: ...ay Remedy Correct the NC part program the axis motion may be specified in one coordinate system only Programm continuation Clear alarm with NC START or RESET key and continue the program 14290 Channel 1 Block 2 polynominal degree greater than 5 programmed for polynominal interpolation Parameters 1 Channel number 2 Block number label Explanation A polynominal degree greater than five was programmed...

Page 204: ...he handwheel 7 The DRF movement for this axis cannot be executed as a velocity override of the path with the handwheel is active and the axis belongs to the path 8 The DRF movement for this axis cannot be executed as the contour handwheel is active with this handwheel and the axis belongs to the path 9 The DRF movement for this axis cannot be executed as the axis is a PLC axis with handwheel overr...

Page 205: ...me active until after a NEWCONF or RESET Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Error codes 1 to 6 indicate that the control does not contain the requisite software The transformation cannot even be activated by setting machine or option data For the remaining error codes Modify part program program defined transformations only Che...

Page 206: ...tart TRACYL The programmed parameter is not allowed when transformation is selected TRAANG The programmed parameter is not allowed when transformation is selected Parameterization via machine data has an error Parameter is faulty e g TRAANG unfavorable angle value modify machine data restart Persistent transformation Machine data for persistent transformation are wrong consider dependencies change...

Page 207: ...EOAX function incorrect call Parameters 1 Channel number 2 Block number label Explanation The parameters for calling the GEOAX are incorrect Possible causes Uneven number of parameters More than 6 parameters were specified A geometry axis number was programmed which was less than 0 or greater than 3 A geometry axis number was programmed more than once An axis identifier was programmed more than on...

Page 208: ...gram Programm continuation Clear alarm with NC START or RESET key and continue the program 14510 Channel 1 Block 2 PROC instruction missing on subroutine call Parameters 1 Channel number 2 Block number label Explanation In subroutine calls with parameter transfer call by value or call by reference the called subroutine must begin with a PROC statement Reaction Correction block is reorganized Inter...

Page 209: ...hannel Interface signals are set Alarm display Remedy Check the variable types in the EXTERN and the PROC statements for correspondence and correctness Programm continuation Clear alarm with the RESET key Restart part program 14600 Channel 1 Block 2 reload buffer 3 cannot be established Parameters 1 Channel number 2 Block number label 3 File name Explanation The download buffer for execute from ex...

Page 210: ...fer within 60s after part program start Otherwise part program processing will be canceled with alarm 14603 due to the assumption that the connection to the HMI or the external device is faulted Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Check the connection to the HMI and repeat selection of the program that is to be executed from ext...

Page 211: ...m name Explanation Program 3 cannot be executed because it has been locked by another application e g HMI Editor Background Program 3 is stored on an external data medium CF Card network drive USB device and should be executed from there in EES mode execution from external storage However program 3 cannot be edited because it is locked by another application e g HMI Editor is open for writing and ...

Page 212: ...The EES library is incompatible Explanation The EES library is incompatible no part programs can be executed with EES Reaction Channel not ready Alarm display Remedy Replace EES library Programm continuation Switch control OFF ON 14625 Channel 1 Block 2 Problems in EES mode accessing file 3 Parameters 1 Channel number 2 Block number label 3 File which could not be accessed Explanation The program ...

Page 213: ... The number of the NCK input must be 1 or 2 Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Program the priority of the NCK input with a value of not less than 1 or greater than 128 Programm continuation Clear alarm with NC START or RESET key and continue the program 14700 Channel 1 Block 2 timeout during command to interpreter Parameters 1 Channel number 2 ...

Page 214: ...or relates to the initialization sequence Parameter 3 specifies which function triggers the alarm Control power up and program RESET Value 0 Error during synchronization preprocessing main run 1 Error on selection of tool length compensation 2 Error on selection of transformation 3 Error on selection of work offset The macro definitions and cycle interfaces are also read in during the power up pro...

Page 215: ...ins the number of the incorrectly defined protection zone and an identifier of what is incorrect about the protection zone The system variables must be appropriately corrected If Parameter 3 200 bis 203 Increase MD28070 MC_MM_NUM_BLOCKS_IN_PREP Programm continuation Clear alarm with the RESET key Restart part program 14711 Channel 1 Transformation selection not possible as axis 2 not available Par...

Page 216: ... PLC signal DB3300 DBX4005 5 Retract data available or OPI variable retractState bit 1 is set JOG mode is active The channel in which JOG Retract is to be selected is in Reset state The function Taper turning must not be active when JOG Retract is selected Synchronized or restored axis positions must be present for the axes involved in the transformation If necessary activate position restoration ...

Page 217: ...otion block both DELDTG delete distance to go and STOPREOF preprocessing stop have been programmed Reaction Correction block is reorganized Interface signals are set Alarm display Remedy The functions DELDTG and STOPREOF exclude each other in a block Programm continuation Clear alarm with NC START or RESET key and continue the program 14753 Channel 1 Block 2 motion synchronous action 3 illegal int...

Page 218: ...synchronized action is not allowed RET allowed in technology cycle only Function Several feeds not allowed in technology cycle H and M function outputs not allowed with WHENEVER FROM and DO MEASA MEAWA MEAC not allowed with WHENEVER FROM and DO DELDTG and STOPREOF allowed only in non modal synchronized action with WHEN and EVERY PRESETON PRESETONS may only be used together with WHEN or EVERY React...

Page 219: ... any variation Auxiliary functions are thus put into groups that mutually preclude several individual functions of one group Within one group only one auxiliary function is advisable and permissible Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Please inform the authorized personnel service department Only program one help function per help function group ...

Page 220: ...rm display Remedy Distribute the M auxiliary functions and spindle functions that implicitely generate M19 and M70 to several blocks Deactivate any implicit auxiliary functions that are not required in MD35035 MA_SPIND_FUNCTION_MASK bit 19 and or bit 20 Programm continuation Clear alarm with NC START or RESET key and continue the program 14770 Channel 1 Block 2 auxiliary function programmed incorr...

Page 221: ... line number 3 Synact ID 4 Brief description of option Explanation Motion synchronized action a non enabled option was used The specified or an equivalent option is required to execute the action Reaction NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Change motion synchronized action retrofit option In this context please compare the available opt...

Page 222: ...nals are set Alarm display NC Stop on alarm Remedy Modify part program Programm continuation Clear alarm with the RESET key Restart part program 14790 Channel 1 Block 2 axis 3 programmed by PLC Parameters 1 Channel number 2 Block number label 3 Axis Explanation In the NC block an axis has been programmed that is already being traversed by the PLC Reaction Correction block is reorganized Interface ...

Page 223: ... Axis spindle 4 Error no Explanation A value outside the permissible input range of a programmable dynamic value was used The following causes of error are possible 1 The value programmed for the axis velocity with VELOLIM or VELOLIMA lies outside the permissible range The permissible range for VELOLIM is from 1 to 100 percent and for VELOLIMA from 1 to 200 percent 2 The value programmed for the a...

Page 224: ...t cutting speed within the limits given above The keyword LIMS is modal and can either be placed in front of or within the block that selects the constant cutting speed Programm continuation Clear alarm with NC START or RESET key and continue the program 14824 Channel 1 Block 2 conflict with GWPS Parameters 1 Channel number 2 Block number label Explanation The functions of constant grinding wheel ...

Page 225: ...ing rate SVC is not permissible in the current state Causes of the problem the following function is active 1 Constant cutting rate G96 G961 or G962 active 2 SPOS SPOSA M19 spindle positioning mode active 3 M70 axis mode active 4 SUG active Reaction Correction block is reorganized Local alarm reaction Interface signals are set Alarm display Remedy Activate the speed control mode for the spindle pr...

Page 226: ...enter point and end point programmed simultaneously Parameters 1 Channel number 2 Block number label Explanation When programming a circle by means of the opening angle the circle center point was programmed together with the circle end point This is too much information for the circle Only one of the two points is allowed Reaction Correction block is reorganized Interface signals are set Alarm di...

Page 227: ...ad from the control In order to prevent the incorrect interpretation of data intended for a particular system of measurement a data block is only accepted if the above instruction matches the active system of measurement Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Change the system of measurement or load a data block which matches the s...

Page 228: ... on the current machining One of the system internal data buffers in which the last changed buffered data are stored has overflowed because the current data change rate is too high The alarm warns that a spontaneous power failure in this situation mains fault disconnect the system from the power supply would cause a loss of the immediately previously changed buffered data tool data parts programs ...

Page 229: ...rt program 15150 Channel 1 Block 2 reload from external canceled Parameters 1 Channel number 2 Block number label Explanation Execution from external was canceled because the reload buffer does not have enough machine function blocks traversing blocks auxiliary function dwell time etc Background When already executed machine function blocks are released memory becomes available in the reload buffe...

Page 230: ... be activated at that time are processed PLC ASUBs With MD20108 MC_PROG_EVENT_MASK configured event controlled program calls ASUB after block search MD11450 MN_SEARCH_RUN_MODE bit 1 1 Editable system ASUB MN_ASUP_EDITABLE If an error occurs converter or interpreter alarm 15165 will be output first and then a converter or interpreter alarm that describes more details of the error Alarm 15165 will c...

Page 231: ...crease the values of MD18170 MN_MM_NUM_MAX_FUNC_NAMES and MD18180 MN_MM_NUM_MAX_FUNC_PARAM See also the explanations for alarm 6010 Programm continuation Clear alarm with the Delete key or NC START 15176 Channel 1 Block 2 Program 3 may only be executed after Power ON Parameters 1 Channel number 2 Block number label 3 File name Explanation If an encrypted program is loaded to the NCK an NCK reset r...

Page 232: ...eafs inm via HMI to _N_SYF_DIR _N_RESTOREAFS_INM before the next restart and then delete or rename the file on the CF card to prevent the restore file being executed at every restart Programm continuation Switch control OFF ON 15180 Channel 1 Block 2 Error on editing program 3 as INI DEF file Parameters 1 Channel number 2 Block number label 3 String Explanation Errors were found when processing an...

Page 233: ...Explanation 2 errors were found when processing GUD macro definition files DEF files or initialization files INI files Alarm 15180 has already informed about the corresponding file Prior to that the errors shown were reported by error specific alarms e g 12080 syntax error Reaction NC Start disable in this channel Interface signals are set Alarm display Remedy Modify definition file or initializat...

Page 234: ... memory for subroutine call Parameters 1 Channel number 2 Block number label Explanation The following deadlock has been found in the interpreter Memory is needed for calling a subroutine The module memory is however empty and there is no prospect of module memory becoming free again by executing the preprocessing main run queue because this queue is empty Reaction Correction block is reorganized ...

Page 235: ...Modify the block search command Programm continuation Clear alarm with the Delete key or NC START 15330 Channel 1 Block 2 invalid block number as search target Parameters 1 Channel number 2 Block number label Explanation Syntax error Positive integers are allowed as block numbers Block numbers must be preceded by and subblocks by an N Reaction Alarm display Remedy Repeat the input with corrected b...

Page 236: ...ART 15380 Channel 1 Block 2 illegal incremental programming in axis 3 Parameters 1 Channel number 2 Block number label 3 Axis Explanation The first axis programming after search to block end point is performed incrementally This is not allowed in the following situations After searching the target a transformation change has taken place A frame with rotation component is active The programmed axis...

Page 237: ... following situations The interpreter has detected an illegal instruction e g a motion command while processing an INI file or a definition file macro or GUD In a GUD file the access security for a machine data item is to be changed with REDEF although an ACCESS file _N_SACCESS_DEF _N_MACCESS_DEF _N_UACCESS_DEF is available Access rights for machine data can then only be changed via one of the ACC...

Page 238: ...Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Program alarm number in the SETAL instruction in the correct range Programm continuation Clear alarm with the RESET key Restart part program 15701 Channel 1 Block 2 motion synchronous action 3 illegal cycle alarm number 4 Parameters 1 Channel number 2 Block number line number 3 Synact ID 4 Cycle alarm ...

Page 239: ...t Alarm display Remedy Modify part program Programm continuation Clear alarm with the RESET key Restart part program 15900 Channel 1 Block 2 touch probe not allowed Parameters 1 Channel number 2 Block number label Explanation Measure with deletion of distance to go In the part program an illegal probe has been programmed with the command MEAS measure with deletion of distance to go The probe numbe...

Page 240: ... path of zero has been programmed with the command MEAS measure with deletion of distance to go Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Correct the part program and add the axis address or the traversing path to the measurements block Programm continuation Clear alarm with NC START or RESET key and continue the program 15960 Channel 1 Block 2 no trav...

Page 241: ...rm with NC START or RESET key and continue the program 16010 Channel 1 Block 2 machining stop after lift fast Parameters 1 Channel number 2 Block number label Explanation LIFTFAST without interrupt routine ASUB has been programmed The channel is stopped after the lift motion has been carried out Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Reme...

Page 242: ...MASK_2 bit 11 Identifiier parameter 3 is bit coded and displays some possible causes for the alarm 0x01 Axis is in another channel 0x02 Axis is in spindle mode e g SPOS 0x04 Axis is PLC axis 0x08 Axis is oscillating axis 0x10 Axis is neutral axis 0x20 Axis is coupled slave axis 0x40 Axis is in static synchronized action Overview of reactions of common programming to LIFTFAST Axis Synact Reaction t...

Page 243: ...epositioning with WAITP An axis to be repositioned was an infeed axis for a oscillating axis in the interrupted block now it can no longer be traversed as one Remedy Change the axis back to POS axis state before repositioning Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Modify the part program if necessary Programm continuation Clear ala...

Page 244: ...2800 SC_SPIND_ASSIGN_TAB Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Correct setting data or modify part program Programm continuation Clear alarm with the RESET key Restart part program 16111 Channel 1 Block 2 spindle 3 No speed programmed Parameters 1 Channel number 2 Block number label 3 Spindle Explanation Programming of a speed is ...

Page 245: ...nals are set Alarm display Remedy Do not assign the positioning axis to the spline grouping Programm continuation Clear alarm with NC START or RESET key and continue the program 16410 Channel 1 Block 2 axis 3 is not a geometry axis Parameters 1 Channel number 2 Block number label 3 Axis name spindle number Explanation A geometry axis has been programmed that cannot be imaged on any machine axis in...

Page 246: ...ample N100 ROT Programm continuation Clear alarm with NC START or RESET key and continue the program 16440 Channel 1 Block 2 rotation programmed for non existent geometry axis Parameters 1 Channel number 2 Block number label Explanation A rotation of a geometry axis which does not exist was programmed Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Modify pa...

Page 247: ... control operation The alarm will no longer be output after having set bit 30 0x40000000 in MD11410 MN_SUPPRESS_ALARM_MASK However the function will not be affected by this Reaction Correction block is reorganized Interface signals are set Alarm display Remedy The changeover to speed control operation is performed by programming M3 M4 or M5 The M functions can be written together with the S word i...

Page 248: ...upling Reaction NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Modify part program Programm continuation Clear alarm with NC START or RESET key and continue the program 16700 Channel 1 Block 2 axis 3 invalid feed type Parameters 1 Channel number 2 Block number label 3 Axis name spindle number Explanation In a thread cutting function the feed has be...

Page 249: ... Programm continuation Clear alarm with NC START or RESET key and continue the program 16730 Channel 1 Block 2 axis 3 wrong parameter Parameters 1 Channel number 2 Block number label 3 Axis name spindle number Explanation In G33 tapping with constant pitch the pitch parameter was not assigned to the axis that determines the velocity For longitudinal and face threads the thread pitch for the specif...

Page 250: ...e in axis mode N201 G90 G331 Z 50 K 2 tapping to Z 50 counterclockwise N202 G332 Z5 retraction direction reversal automatic N203 S500 M03 spindle again in spindle mode Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Specify geometry axis and corresponding interpolation parameters Programm continuation Clear alarm with NC START or RESET key and continue the p...

Page 251: ...e second gear stage data block for tapping The programmed speed S of the master spindle lies outside the speed range of the active gear stage in the current traversing block The gear stage cannot be changed in the traversing block The gear stage appropriate for the speed must be loaded prior to the traversing block Reaction Correction block is reorganized Interface signals are set Alarm display Re...

Page 252: ...ntinue the program 16760 Channel 1 Block 2 axis 3 S value missing Parameters 1 Channel number 2 Block number label 3 Axis name spindle number Explanation No spindle speed has been given for rigid tapping G331 or G332 Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Program the spindle speed under address S in rpm in spite of axis mode the direction of rotatio...

Page 253: ...nact ID Explanation The following spindle axis has not been written in the part program Reaction NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Modify part program Programm continuation Clear alarm with NC START or RESET key and continue the program 16766 Channel 1 Block 2 motion synchronous action 3 string cannot be interpreted Parameters 1 Channe...

Page 254: ...alarm with the RESET key Restart part program 16775 Channel 1 Block 2 motion synchronous action 3 axis 4 no measuring system available Parameters 1 Channel number 2 Block number line number 3 Synact ID 4 Axis name spindle number Explanation One of the following spindle functions has been programmed the position control requires SPCON SPOS SPOSA COUPON G331 G332 The position control requires at lea...

Page 255: ...A_IS_ROT_AX Corresponding machine data Modify MD30310 MA_ROT_IS_MODULO Modify MD30320 MA_DISPLAY_IS_MODULO Programm continuation Clear alarm with NC START or RESET key and continue the program 16810 Channel 1 Block 2 traverse instruction ACP for axis 3 not allowed Parameters 1 Channel number 2 Block number label 3 Axis name spindle number Explanation The keyword ACP Absolute Coordinate Positive is...

Page 256: ... START or RESET key and continue the program 16903 Channel 1 Program control action 2 ALNX not allowed in the current state Parameters 1 Channel number 2 Action number action name Explanation The relevant action cannot be processed now This can occur for instance during read in of machine data Reaction Alarm display Remedy Wait until the procedure is terminated or canceled with Reset and repeat th...

Page 257: ...n Reset state or at end of block In JOG mode no axis that is traversed as geometry axis in the switched coordinate system must be active as PLC or command axis started through static synchronized action on mode change This means that axes like that must be in the state neutral axis again Reaction Alarm display Remedy Check the program status and channel status Check in JOG mode whether the axes ar...

Page 258: ...e in which the program was being processed previously Programm continuation Clear alarm with the Delete key or NC START 16914 Mode group 1 Channel 2 Mode change action 3 ALNX not allowed Parameters 1 Channel number 2 Mode group number 3 Action number action name Explanation Incorrect mode change e g Auto MDIREF Reaction Alarm display Remedy Check operation or selected mode Programm continuation Cl...

Page 259: ...er action name Explanation Various actions can cause the current procedure to be interrupted Depending on the action asynchronous subroutines are activated These asynchronous subroutines can be interrupted in the same manner as user programs Unlimited nesting depth is not possible for asynchronous subroutines due to memory limitations Example An interrupt interrupts the current program processing ...

Page 260: ...me Explanation The action has been refused since a mode or sub mode change change to automatic mode MDI JOG overstoring digitizing etc is taking place Example This alarm message is output if the Start key is pressed during a mode or sub mode change from for example automatic to MDI before the NCK has confirmed selection of the mode Reaction Alarm display Remedy Repeat action Programm continuation ...

Page 261: ...MSG must be programmed in separate NC blocks To avoid velocity drops these blocks are attached to the next NC block internally in the NCK for WAITMC to the previous NC block For this reason there must always be an executable block not a calculation block between the NC blocks An executable NC block always includes e g travel movements a help function STOPRE dwell time etc Note This does not apply ...

Page 262: ...X not allowed in the current state Parameters 1 Channel number 2 Action number action name Explanation If a temporary standstill has occurred because of a Reorg event across block boundaries it is possible that a block without Reorg capability has been loaded In this situation it is unfortunately necessary to cancel the Reorg event handling Reorg events are e g cancelation subprogram delete distan...

Page 263: ...N_FINDBL with mode parameter 5 when dry run feedrate is active Reaction Alarm display Remedy Cancel program with the RESET key Programm continuation Clear alarm with the Delete key or NC START 16937 Channel 1 Action 2 ALNX not possible due to program test Parameters 1 Channel number 2 Action number action name Explanation This action is not allowed as program test is currently active Example It is...

Page 264: ...o further operator action necessary 16941 Channel 1 Action 2 ALNX rejected because no program event has been executed yet Parameters 1 Channel number 2 Action number action name Explanation The setting of the MD20108 MC_PROG_EVENT_MASK forces an asynchronous subprogram to be triggered automatically on RESET or PowerOn The implicitly triggered asynchronous subprograms are normally called Event trig...

Page 265: ...tate In other words Parts of a program have already been executed and a following program part is skipped with search run in order to continue the program afterwards The event is not possible if the program is stopped within an asynchronous subprogram or if an asynchronous subprogram had been selected before the event An asynchronous subprogram is selected when the triggering asynchronous subprogr...

Page 266: ...ve with Group Serupro only Group Serupro is activated by means of MD10708 MN_SERUPRO_MASK Bit 2 and enables the retrace support of entire channel groups during block search The MD22622 MC_DISABLE_PLC_START specifies which channel is generally started from the PLC and which channel is only allowed to be started from another channel via the START part program command This alarm occurs if the channel...

Page 267: ...ART 16951 Channel 1 Search run in a protected program section Parameters 1 Channel number Explanation A part programmer can define protected part program sections with the language commands IPTRLOCK and IPTRUNLOCK Every search run in these program sections will then be acknowledged with alarm 16951 In other words When the alarm appears the user has started a search run Serupro type and the search ...

Page 268: ...ction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy MD11550 MN_STOP_MODE_MASK and language command DELAYFSTON DELAYFSTOF Programm continuation Clear alarm with the RESET key Restart part program 16955 Channel 1 Stop in stop delay area is delayed Parameters 1 Channel ID Explanation In a program area stop delay area that is brackete...

Page 269: ...or action necessary 16959 Channel 1 Action 2 ALNX prohibited during simulation block search Parameters 1 Channel number 2 Action number action name Explanation The function 2nd parameter must not be activated during simulation search Reaction Alarm display Remedy Wait for search end Programm continuation Clear alarm with the Delete key or NC START 16960 Channel 1 Action 2 ALNX prohibited during EX...

Page 270: ...not fully completed Parameters 1 Channel number Explanation Init blocks are processed during ramp up they ensure that the control is initialized correctly The alarm is set if processing could not be completed correctly usually due to alarms which were already pending Reaction Alarm display Remedy Eliminate pending alarms Programm continuation Switch control OFF ON 16966 Channel 1 Action 2 ALNX pro...

Page 271: ... spacing data blocks P2 permits 32 such spacing data blocks Definition Grinding data blocks Grinding data can be defined for a tool of type 400 to 499 A data block of this type occupies as much additional memory as that provided for a cutting edge Monitoring data blocks Each cutting edge of a tool can be supplemented with monitoring data If the alarm occurs while writing one of the parameters TC_M...

Page 272: ...larm display Remedy Assign another value Programm continuation Clear alarm with the RESET key Restart part program 17020 Channel 1 Block 2 illegal array index 1 Parameters 1 Channel number 2 Block number label Explanation General Read or write access has been programmed to an array variable with an illegal 1st array index The valid array indices must lie within the defined array size and the absol...

Page 273: ...signals are set Alarm display Remedy Correct the specification of array elements in the access instruction to match the defined size Programm continuation Clear alarm with NC START or RESET key and continue the program 17035 Channel 1 Block 2 illegal array index 1 Parameters 1 Channel number 2 Block number label Explanation General A read or write access has been programmed to an array variable wi...

Page 274: ... assigned a negative scale factor A multitool number has been programmed that collides with a previously defined T number or a previously defined magazine number When programming DELMLOWNER The command cannot be programmed with the T number of a tool that is part of a multitool Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Address frame c...

Page 275: ...am 17071 Channel 1 Block 2 data read protected Parameters 1 Channel number 2 Block number label Explanation An attempt has been made to read a read protected variable e g a system variable Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Please set the corresponding access right or modify the part program Programm continuation Clear alarm with NC START or RES...

Page 276: ...t n via the system variable A_IN n and this input has not been activated via NCK MD10350 MN_FASTIO_DIG_NUM_INPUTS or to read a comparator input via system variable A_INCO n and this input belongs to a comparator which has not been activated Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Please inform the authorized personnel service department Modify part p...

Page 277: ...nt Modify part program or machine data accordingly Programm continuation Clear alarm with NC START or RESET key and continue the program 17140 Channel 1 Block 2 NCK output 3 is assigned to a function via machine data Parameters 1 Channel number 2 Block number label 3 No of output Explanation The programmed digital analog output is assigned to an NC function e g software cams Reaction Correction bl...

Page 278: ...MC_TOOL_CHANGE_MODE New tool offset for M function Modify MD22560 MC_TOOL_CHANGE_M_CODE M function with tool change It is established whether a tool offset is activated in the block with the T word or whether the new offset values are allowed for only when the M word for tool change occurs Programm continuation Clear alarm with the RESET key Restart part program 17170 Channel 1 Block 2 number of s...

Page 279: ...d continue the program If the data block is missing download a data block for the specified T D values onto the NCK via HMI with overstore and continue the program Programm continuation Clear alarm with NC START or RESET key and continue the program 17183 Channel 1 Block 2 H number already available in T no 3 D no 4 Parameters 1 Channel number 2 Block number label 3 T number 4 D number Explanation...

Page 280: ... or that there is no tool at the multitool location programmed with MTL Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Check tool call in the NC part program Is the correct tool number T programmed T magazine location programming Is the correct magazine location number programmed MTL programming Is there a multitool at the programmed magazine location or is...

Page 281: ...r 2 Block number label Explanation An attempt was made to access a tool which has not been defined The specified tool does not permit access A tool with the desired properties is not available MTL MT location T magazine location number was programmed There is no multitool at the programmed location Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Check access...

Page 282: ...number 2 Block number label 3 Incorrect T no D no 4 Incorrect tool type Explanation On this system it is not possible to select tool offsets of the indicated tool types The variety of tool types can both be limited by the machine OEM and be reduced on individual control models Only use tools of the tool types permitted for this system Check whether an error has occurred on defining the tool Reacti...

Page 283: ...Modify MD10910 MN_INDEX_AX_POS_TAB_1 n Modify MD10930 MN_INDEX_AX_POS_TAB_2 n Positions of the 1st indexing axis The absolute axis positions are entered The list length is defined via MD10900 MN_INDEX_AX_LENGTH_POS_TAB_1 Programm continuation Clear alarm with NC START or RESET key and continue the program 17501 Channel 1 Block 2 indexing axis 3 with Hirth tool system is active Parameters 1 Channel...

Page 284: ...mber 2 Block number line number 3 Synact ID 4 Axis name Explanation The Hirth tooth system function is activated for the indexing axis This axis can therefore approach only indexing positions another travel movement of the axis is not possible Reaction NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Please inform the authorized personnel service dep...

Page 285: ...y Avoid preset actual value memory for axes which are participating in a transformation or deselect the transformation with the keyword TRAFOOF Programm continuation Clear alarm with NC START or RESET key and continue the program 17601 Channel 1 Block 2 motion synchronous action 3 preset not possible on axis 4 Parameters 1 Channel number 2 Block number line number 3 Synact ID 4 Axis name spindle n...

Page 286: ... on stationary axes Reaction NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Avoid setting an actual value while the axis is in motion wait until the axis is stationary Programm continuation Clear alarm with NC START or RESET key and continue the program 17604 Channel 1 Block 2 motion synchronized action 3 preset not possible on active oscillating a...

Page 287: ...nel 1 Block 2 referencing for transformed axis 3 not possible Parameters 1 Channel number 2 Block number label 3 Axis name spindle number Explanation In the displayed block an axis is programmed for reference point approach G74 that is involved in the active transformation Reference point approach is not performed with this axis Reaction Correction block is reorganized Interface signals are set Al...

Page 288: ...OS must be set accordingly Reaction Correction block is reorganized Interface signals are set Alarm display Remedy Program keyword FP with machine fixed points 1 or 2 Example Approach fixed point 2 with machine axes X1 and Z2 N100 G75 FP 2 X1 0 Z2 0 Or modify MD30610 MA_NUM_FIX_POINT_POS and if necessary MD30600 MA_FIX_POINT_POS Programm continuation Clear alarm with NC START or RESET key and cont...

Page 289: ...aversing motion The target point then becomes fixed point position change in offset value The end point will be reached if the traversing motion is restarted after the offset value has been changed For example incremental traversing in which the traversing motion stops intermittently Reason Restarting the motion takes the current offset value into account Reaction Interface signals are set Alarm d...

Page 290: ...s 2 JOG to position and override motion active Parameters 1 Channel number 2 Axis name spindle number Explanation JOG to position is active for the axis but an offset motion for example a synchronization offset AA_OFF has been interpolated simultaneously The position of the SD43320 SA_JOG_POSITION is not reached if offset values are changed during the traversing motion The target point then become...

Page 291: ...s been activated but the axis required for this has not been defined as a geometry axis Reaction Interface signals are set Alarm display Remedy Define axis as geometry axis Programm continuation Clear alarm with the Delete key or NC START 17831 Channel 1 JOG a circle is not possible reason 2 Parameters 1 Channel number 2 Cause Explanation The JOG in circles function was activated but this is not p...

Page 292: ...line number 3 Synact ID 4 Axis name Explanation At this point the block context calls for a machine axis This is the case with G74 reference point approach G75 fixed point approach PRESETON PRESETONS on GANTRY synchronous axis If a geometry or special axis identifier is used then it must also be permitted as machine axis identifier MD10000 MN_AXCONF_MACHAX_NAME_TAB Reaction NC Start disable in thi...

Page 293: ...3 incorrect Error code 4 Parameters 1 Channel number 2 Block number label 3 Number of the channel specific protection zone 4 Error specification Explanation There is an error in the definition of the protection zone The error number gives the specific reason for the alarm No Meaning 1 Incomplete or conflicting contour definition 2 Contour encompasses more than one surface area 3 Tool related prote...

Page 294: ...up 2nd parameter INIT instead of block number Channel not ready to operate will be set Remedy Please inform the authorized personnel service department 1 Reduce the number of simultaneously active protection zones MD 2 Modify part program Delete other protection zones Preprocessing stop When the alarm occurs during control ramp up the system variables SN_PA_ have to be corrected for the specified ...

Page 295: ...variables SC_PA_ must be corrected for the specified protection zone Afterwards perform a restart If the erroneous data cannot be recognized the protection zone s immediate activation can be removed and the system variables of the protection zone can be written again by means of CPROTDEF Programm continuation Clear alarm with NC START or RESET key and continue the program The current block can be ...

Page 296: ...d implicitly such as with G74 M30 M17 Reaction Correction block is reorganized Local alarm reaction Interface signals are set Alarm display Remedy Modify part program Programm continuation Clear alarm with NC START or RESET key and continue the program 18205 Channel 1 Block 2 motion synchronous action 3 curve table 4 does not exist Parameters 1 Channel number 2 Block number line number 3 Synact ID...

Page 297: ... read or write a frame which does not exist Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Modify part program Programm continuation Clear alarm with the RESET key Restart part program 18312 Channel 1 Block 2 frame fine shift not configured Parameters 1 Channel number 2 Block number label Explanation Fine shift must be con...

Page 298: ...18400 Channel 1 Block 2 language change not possible 3 Parameters 1 Channel number 2 Block number label 3 Cause Explanation The selection of an external NC language is not possible due to the reason specified The following reasons are possible see parameter 3 1 Invalid machine data settings 2 Active transformation Reaction Interpreter stop NC Start disable in this channel Interface signals are set...

Page 299: ...nger cam or reduce the approach velocity in MD34020 MA_REFP_VELO_SEARCH_CAM When the axis has stopped at the cam it must be checked whether the signal DB380x DBX1000 7 Deceleration reference point approach is still available at the interface to the NCK Hardware Wire break Short circuit Software User program Programm continuation Clear alarm with the RESET key Restart part program 20002 Channel 1 A...

Page 300: ... for distance coded scales but an existing cam will be evaluated The conventional direction key determines the direction of search The searching distance MD34060 MA_REFP_MAX_MARKER_DIST within which the two reference marks are expected is counted commencing at the start point Reaction NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Please inform the...

Page 301: ...end of the cam at the beginning of reference point approach Phase 1 is therefore considered as being already concluded and will not be started Phase 2 has been interrupted this time before the cam and the reference point approach will be started once again automatically with phase 1 If the approach velocity is not reached at the 2nd attempt either referencing will be stopped and the alarm displaye...

Page 302: ...eady traveling via the traversing keys so handwheel mode is no longer possible Reaction Alarm display Remedy Decide whether the axis is to be traversed by means of the jog keys or via the handwheel Programm continuation Alarm display showing cause of alarm disappears No further operator action necessary 20052 Channel 1 Axis 2 already active Parameters 1 Channel number 2 Axis name spindle number Ex...

Page 303: ... Delete key or NC START 20055 Channel 1 Master spindle not present in JOG mode Parameters 1 Channel number Explanation The displayed axis is to be traversed as machine axis in JOG mode with revolutional feed but no master spindle has been defined from which the actual speed could have been derived Reaction Local alarm reaction Interface signals are set Alarm display Remedy Please inform the author...

Page 304: ...tself The coupling caused cannot be executed Reaction Alarm display Remedy The reference axis spindle must be modified accordingly in SD 43300 Programm continuation Alarm display showing cause of alarm disappears No further operator action necessary 20059 Channel 1 Axis 2 already active due to 3 Parameters 1 Channel number 2 Axis name spindle number 3 Cause Explanation The axis machine axis geomet...

Page 305: ... axis specific interface DB380x DBX4 7 4 6 Traversing keys plus minus With the standard machine control panel it is not possible to operate an axis as a machine axis and as a geometry axis at the same time Reaction Alarm display Remedy Do not start the geometry axis until the traversing motion as machine axis has been concluded Programm continuation Clear alarm with the Delete key or NC START 2006...

Page 306: ...is Reaction Alarm display Remedy Please inform the authorized personnel service department Specify smaller target position Modify MD for SW limit switch Possibly activate another SW limit switch Retract axis via JOG Programm continuation Alarm display showing cause of alarm disappears No further operator action necessary 20071 Channel 1 Axis 2 working area limit 3 end position 4 Parameters 1 Chann...

Page 307: ...at is not available in the table Reaction Alarm display Remedy Please inform the authorized personnel service department Check the indexing axis number given by the PLC and correct this if necessary If the indexing axis number is correct and the alarm results from an indexing position table that has been set too short check the machine data for indexing axis declaration Modify MD30500 MA_INDEX_AX_...

Page 308: ...T key Restart part program 20078 Channel 1 Axis 2 programmed position 4 is behind working area limit 3 Parameters 1 Channel number 2 Axis number 3 or 4 Target position Explanation The axis is traversed as an oscillating axis and the target position reversal position or end position is located behind the corresponding effective working area limitation The axis is not traversed Reaction Local alarm ...

Page 309: ...e braking position cannot be accepted as a new reversing position since changing the reversal point via handwheel or JOG key is active Reaction Alarm display Remedy Deselect VDI signal Change reversal point and reselect it either with Reciprocation reversal from external sources or by changing the reversal point by means of handwheel or by changing the reversal point via JOG key Programm continuat...

Page 310: ... further operator action necessary 20120 Axis 1 too many compensation relations Parameters 1 Axis name spindle number Explanation Interpolatory compensation with tables For each axis the maximum number of compensation relationships defined may be no more than the number of axes in the system In this alarm the interpolatory compensation in the axis is switched off automatically Reaction Interface s...

Page 311: ..._BY_TABLE If the error cannot be found the alarm can be suppressed by switching off the compensation in the axis MA_CEC_ENABLE or the tables SN_CEC_TABLE_ENABLE Programm continuation Clear alarm with the RESET key Restart part program 20124 Axis 1 sum of compensation values too large Parameters 1 Axis name spindle number Explanation The sum of the compensation values from all tables assigned to th...

Page 312: ...tting or deleting of a marker in the motion synchronous action is not possible Possible causes SETM Maximum number of markers exceeded marker has already been set CLEARM Specified marker is not within permissible value range Reaction NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy SETM use marker in valid value range do not set the marker again CLEA...

Page 313: ...s controlled by the PLC Reaction Alarm display Remedy End control of the axis by the PLC and therefore return it to the channel or start the command axis with a static synchronous action Programm continuation Clear alarm with the Delete key or NC START 20144 Channel 1 Block 2 motion synchronous action 3 system variable cannot be accessed Parameters 1 Channel number 2 Block number line number 3 Syn...

Page 314: ...ression Programm continuation Clear alarm with the RESET key Restart part program 20147 Channel 1 Block 2 motion synchronous action 3 command 4 not executable Parameters 1 Channel number 2 Block number line number 3 Synact ID 4 Program command Explanation One of the commands for the synchronous action block cannot be executed e g it is not possible to perform a Reset to the synchronous action Meas...

Page 315: ... area index max number of available slots I O areas 2 Slot I O area index references a slot I O area that has not been configured 3 Slot I O area index references a slot I O area that has not been released for system variables Reaction NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Use a valid index Programm continuation Clear alarm with the RESET ...

Page 316: ...tion The displayed axis cannot be traversed as a geometry axis The geometry axis is part of a retraction motion in JOG Retract mode The requested motion of the geometry axis would lead to a violation of the permitted retraction direction Reaction Alarm display Remedy Deselect JOG Retract with RESET Programm continuation Clear alarm with the Delete key or NC START 20306 Channel 1 Cartesian manual t...

Page 317: ...tion not permitted for the active coupling 4 Reserved 5 Retraction not permitted for the active transformation Reaction NC Start disable in this channel Alarm display Remedy Remedy for error cause 1 Define another travel direction 2 Deactivate the coupling and travel the axis axes separately 3 Deactivate the coupling and travel the axis axes separately 4 Reserved 5 Deactivate the transformation an...

Page 318: ...isable in this channel Interface signals are set Alarm display NC Stop on alarm All channel specific alarm reactions are delayed with this alarm alarm display Remedy Reset Programm continuation Clear alarm with the RESET key Restart part program 21612 Channel 1 Axis 2 enable reset cause 3 Parameters 1 Channel number 2 Axis name spindle number 3 Cause of the alarm Explanation Causes of alarm 0 The ...

Page 319: ...me spindle number 3 String or Explanation The signal DB380x DBX1000 1 und 0 Hardware limit switch plus minus has been set at the NC PLC interface Reaction NC Start disable in this channel Alarm display Remedy Please inform the authorized personnel service department 1 With axes that have already been referenced the software limit switch 1 or 2 should respond before the hardware limit switch is rea...

Page 320: ...in AUTO mode To escape from the alarm position transformation must be deselected it is not enough to try a RESET if the transformation remains active when RESET is applied Programm continuation Clear alarm with the RESET key Restart part program 21618 Channel 1 As from block 2 transformation active overlaid motion too great Parameters 1 Channel number 2 Block number label Explanation The share of ...

Page 321: ...ossible for the activation of the emergency braking ramp Alarm 26052 Path velocity for auxiliary function output too high Alarm 1012 System error with ID 550006 550006 Alarm 1016 System error with ID 550003 550005 and 550010 With master slave coupling MD30132 MA_IS_VIRTUAL_AX axis is virtual axis has been set Braking request with priority 13 may have been requested by the OEM application Reaction ...

Page 322: ...larm display NC Stop on alarm at block end Remedy Modify the RESET setting in AA_TOFF_MODE Programm continuation Clear alarm with NC START or RESET key and continue the program 21670 Channel 1 Block 2 illegal change of tool direction with AA_TOFF active Parameters 1 Channel number 2 Block number label Explanation If an offset has been activated in tool direction by means of AA_TOFF i no block is a...

Page 323: ...annel number 2 Axis name spindle number 3 Block number Explanation Measurement level 2 MEASA MEAWA MEAC There is an error in the programmed measurement task Possible causes Invalid measurement mode Invalid probe Invalid encoder Invalid number of measurement signal edges Identical measurement signal edges are only programmable in mode 2 Invalid FIFO number Mismatch between the number of FIFOs progr...

Page 324: ...with the Delete key or NC START 21703 Channel 1 Block 3 axis 2 touch probe not deflected illegal edge polarity Parameters 1 Channel number 2 Axis name spindle number 3 Block number Explanation The selected probe is not deflected and therefore cannot record any measured value from the deflected to the non deflected state Measurement level 2 MEAWA MEASA MEAC The degree of deflection of the probe at ...

Page 325: ...ive value all workpiece counts activated through MD27880 MC_PART_COUNTER are frozen at the values they have reached and the nominal actual comparison is discontinued Reaction NC not ready Interface signals are set Alarm display Remedy No program interrupt Delete alarm display Programm continuation Clear alarm with the Delete key or NC START 22000 Channel 1 Block 2 Spindle 3 Gear stage change in 4 ...

Page 326: ... number Explanation A gear stage change for the spindle will not be possible if thread cutting G33 G34 G35 is active the spindle is active as master or slave spindle in a coupling the spindle is being positioned Reaction NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy The gear stage is to be set prior to the corresponding machining step If it is nec...

Page 327: ...change The required gear step change position has not been reached Reaction Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Correct sequence in the PLC Programm continuation Clear alarm with the RESET key Restart part program 22022 Channel 1 Block 2 spindle 3 gear stage 4 is expected for axis mode Parameters 1 Channel number 2 Bloc...

Page 328: ...the zero mark synchronization by positioning by rotation at least 1 revolution in speed control mode or G74 before switching on the alarm generating function If this has been intentionally programmed the alarm can be suppressed in the cyclic check with position control already enabled with following and leading spindle s by means of MD11410 MN_SUPPRESS_ALARM_MASK bit21 1 or by CP programming with ...

Page 329: ...a positioning operation is still running from the previous block with SPOSA spindle positioning beyond block limits Example N100 SPOSA 2 100 N125 S2 1000 M2 04 Error if spindle S2 from block N100 is still running Reaction NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Before programming the spindle axis again using the SPOSA instruction a WAITS com...

Page 330: ...mber Explanation The configured zero marker search velocity is not reached Reaction NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Please inform the authorized personnel service department Check active spindle speed limitations Configure a lower zero marker search velocity MD34040 MA_REFP_VELO_SEARCH_MARKER Check the tolerance range for the actual ...

Page 331: ...gram 22200 Channel 1 Block 3 Spindle 2 axis stopped during tapping Parameters 1 Channel number 2 Axis name spindle number 3 Block number label Explanation When tapping with compensating chuck G63 the drilling axis was stopped via the NC PLC interface and the spindle continues to rotate The thread and possibly also the tap were damaged as a result Reaction NC Start disable in this channel Interface...

Page 332: ...e 4 Velocity Explanation Thread cutting with G33 G34 G35 The thread axis pitch axis velocity calculated exceeds the maximum permissible axis velocity MD32000 MA_MAX_AX_VELO The calculated axis velocity is displayed The velocity of the thread axis is dependent upon The current spindle speed The programmed thread pitch The programmed thread pitch change and thread length G34 G35 The spindle override...

Page 333: ...ors Programm continuation Clear alarm with the Delete key or NC START 22280 Channel 1 In block 2 Prog acceleration path too short 3 4 required Parameters 1 Channel number 2 Block number label 3 Prog acceleration path 4 Required acceleration path Explanation In order to stay within the programmed acceleration path the acceleration caused an overload on the thread axis In order to accelerate the axi...

Page 334: ...ge over the operating mode of the axis spindle Cause 1 The required axis spindle is not known in the channel 2 The required axis spindle is not available in the channel 3 The required axis spindle is defined as virtual axis 4 The required axis is not defined as spindle Therefore it is not possible to change over the operating mode of the axis 5 The required axis spindle is a permanently assigned P...

Page 335: ... 1 Spindle 2 Error on gear stage change cause error code 3 Parameters 1 Channel number 2 Axis name spindle number 3 Error code Explanation An error occurred during gear stage change The cause is specified by the error code Error codes Error code 1 internal use Error code 2 internal use Error code 3 internal use Error code 4 internal use Error code 5 Switchover to command axis not possible Error co...

Page 336: ...splay Remedy Remedy conflict Programm continuation Clear alarm with the Delete key or NC START 22321 Channel 1 Axis 2 PRESET not allowed during traverse motion Parameters 1 Channel number 2 Block number label Explanation A preset command was sent from the HMI or PLC while an axis was traveling in JOG mode Reaction Interface signals are set Alarm display Remedy Wait until the axis is stationary Pro...

Page 337: ...ion The function contour handwheel was activated without the neccesary option If the alarm occurs on selection of the contour handwheel via the PLC then the contour handwheel has to be deselected in order to continue with the program on account of programming FD 0 then the program can be corrected and continued with the compensation block and NCSTART Reaction Alarm display Remedy Please inform the...

Page 338: ...gnal DB380x DBX1 5 1 6 0 position measuring system 1 2 The fault cause remains until the next power on Monitoring can be switched off by setting MD36310 MA_ENC_ZERO_MONITORING n to 100 n encoder number 1 2 Programm continuation Switch control OFF ON 25010 Axis 1 pollution of measuring system Parameters 1 Axis name spindle number Explanation The encoder used for position control sends a contaminati...

Page 339: ...xes of this channel must be re referenced Interface signals are set Alarm display NC Stop on alarm Channel not ready Remedy Please inform the authorized personnel service department The differences can result from transmission errors disturbances encoder hardware faults or from the evaluation electronics in the encoder used for position control The actual value branch must therefore be checked 1 T...

Page 340: ...olute position of the absolute encoder could not be read without error Breakdown of fine error codes Bit 0 not used Bit 1 Parity error Bit 2 Alarm bit of the encoder Bit 3 CRC error Bit 4 Timeout start bit for EnDat transfer is missing This alarm is only displayed as the absolute position itself is not required at this time for control contour A frequent occurrance of this alarm indicates that the...

Page 341: ...on has ended A constant check is made to determine whether the axis remains within the tolerance range given in MD36030 MA_STANDSTILL_POS_TOL The following cases are possible 1 The NC PLC interface signal DB380x DBX2 1 Servo enable is zero because the axis has jammed mechanically Due to mechanical influences e g high machining pressure the axis is pushed outside the permissible position tolerance ...

Page 342: ...imitation Parameters 1 Axis name spindle number Explanation The speed setpoint has exceeded its upper limit for a longer period than allowed The maximum speed setpoint is limited to a certain percentage by the axis specific MD36210 MA_CTRLOUT_LIMIT The input value of 100 corresponds to the rated speed of the motor and hence the rapid traverse velocity exemplary default value 840D 110 For SINAMICS ...

Page 343: ...EADY channel not ready Reaction Mode group not ready The NC switches to follow up mode Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Channel not ready Remedy Please inform the authorized personnel service department Check whether the exact stop limits coarse and fine correspond to the dynamic possibilities of the axis otherwise increase...

Page 344: ...erenced The alarm can be reprogrammed in the MD11412 MN_ALARM_REACTION_CHAN_NOREADY channel not ready Reaction Mode group not ready The NC switches to follow up mode Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Channel not ready Remedy Please inform the authorized personnel service department Check machine data for the active selected ...

Page 345: ...larm can be reprogrammed in the MD11412 MN_ALARM_REACTION_CHAN_NOREADY channel not ready Reaction Mode group not ready The NC switches to follow up mode Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Channel not ready Remedy Evaluation of the drive alarms listed above Programm continuation Restart part program Clear alarm with the RESET ...

Page 346: ...c MD36050 MA_CLAMP_POS_TOL Clamping an axis is activated with the axis specific interface signal DB380x DBX2 3 Clamping process active The alarm can be reprogrammed in the MD11412 MN_ALARM_REACTION_CHAN_NOREADY channel not ready Reaction Mode group not ready The NC switches to follow up mode Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm...

Page 347: ...ESOL PROFIdrive interface standardization high resolution in p979 not permitted permitted pushing factor 0 30 bits With absolute encoders Interface formats in p979 for absolute and incremental information does not fit together i e the absolute position in XIST2 is supplied in too coarse resolution for a complete position reconstruction In the case of rotary absolue encoders behind the gears and ac...

Page 348: ...not ready The NC switches to follow up mode Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Channel not ready Remedy Please inform the authorized personnel service department Enter the encoder grid point distance according to the data given by the machine or measuring device manufacturer in the MD31010 MA_ENC_GRID_POINT_DIST Programm cont...

Page 349: ...t Permissible settings MD30240 MA_ENC_TYPE 0 Simulation 1 Raw signal incremental encoder PROFIdrive 4 Absolute encoder all drive side absolute encoders supported by PROFIdrive MD30130 MA_CTRLOUT_TYPE 0 Simulation 1 Standard PROFIdrive drives The alarm can be reprogrammed in the MD11412 MN_ALARM_REACTION_CHAN_NOREADY channel not ready Reaction Mode group not ready The NC switches to follow up mode ...

Page 350: ...rect value and then Power On Programm continuation Switch control OFF ON 26016 Axis 1 machine data 2 invalid value Parameters 1 Axis name spindle number 2 String MD identifier Explanation Machine data includes a value that is not valid Reaction NC not ready The NC switches to follow up mode Mode group not ready also effective for single axes NC Start disable in this channel Interface signals are s...

Page 351: ...the selected bus type MD30100 MA_CTRLOUT_SEGMENT_NR Programm continuation Switch control OFF ON 26019 Axis 1 encoder 2 measurement not possible with this controller module Parameters 1 NC axis number 2 Encoder number Explanation If the MD MD13100 MN_DRIVE_DIAGNOSIS 8 contains a value not equal to zero then the control has found at least one control module which does not support measuring Measuring...

Page 352: ... again However it is then no longer possible to query a measured value for this axis Ensure that measurement is not taking place with simulated encoders MD30240 MA_ENC_TYPE Programm continuation Clear alarm with the RESET key Restart part program 26024 Axis 1 machine data 2 value changed Parameters 1 Axis name spindle number 2 String MD identifier Explanation The machine data contains an invalid v...

Page 353: ...er 2 Fine ID Explanation The Stiffness mode Splines is not available Fine coding Bit 0 SINAMICS function block is not present see P0108 Bit 1 MN_DRIVE_TELEGRAMM_TYPE set telegram that supports splines functionality e g telegram 136 Bit 2 Set MA_VELO_FFW_WEIGHT 100 Bit 3 Set MA_FIPO_TYPE 2 Bit 4 Set MA_FFW_MODE 3 or 4 Bit 5 Set MN_POSCTRL_SYSCLOCK_TIME_RATIO 1 Reaction NC not ready The NC switches ...

Page 354: ...equired This alarm only occurs when the NC MD is set unequal to the drive parameter Programm continuation Switch control OFF ON 26050 Axis 1 parameter set change from 2 to 3 not possible Parameters 1 Axis name spindle number 2 Index current parameter block 3 Index new parameter block Explanation The parameter block change cannot be performed without jumps This is due to the content of the paramete...

Page 355: ...iary function output during a movement In this case the wait for acknowledgement of the auxiliary function was longer than planned The alarm also occurs if internal control inconsistencies cause continuous path mode G64 G641 to be blocked unexpectedly The path interpolation stops abruptly at the end of the block indicated in the message regenerative stop Alarm 21620 is often triggered as a follow ...

Page 356: ... continuation Clear alarm with the Delete key or NC START 26072 Channel 1 Axis 2 cannot be controlled by the PLC Parameters 1 Channel number 2 Axis name spindle number Explanation Axis cannot be made a PLC controlled axis For the time being the axis cannot be controlled at any state from the PLC Reaction Interface signals are set Alarm display Remedy Use Release or Waitp to make the axis a neutral...

Page 357: ... MD30460 MA_BASE_FUNCTION_MASK bit5 Programm continuation Clear alarm with the RESET key Restart part program 26077 Channel 1 Axis 2 not available for the NC program as exclusively controlled by the PLC Parameters 1 Channel 2 Axis spindle Explanation The axis is exclusively controlled by the PLC Therefore the axis is not available for the NC program Reaction NC Start disable in this channel Interf...

Page 358: ... Explanation An axial ESR has been triggered for an individual axis PLC controlled axis The display can be suppressed by MD11410 MN_SUPPRESS_ALARM_MASK bit28 1 Reaction Alarm display Remedy The individual axis is in axial stop after the ESR movement If an axial reset is performed for the individual axis the alarm will be deleted and the individual axis can be traversed again Programm continuation ...

Page 359: ...ROFIdrive only The sign of life cell is no longer being updated by the drive Reaction Mode group not ready The NC switches to follow up mode Channel not ready NC Start disable in this channel Axes of this channel must be re referenced Interface signals are set Alarm display NC Stop on alarm Remedy Check the cycle settings recommendation e g MD10062 MN_POSCTRL_CYCLE_DELAY 0 0 Increase the cycle tim...

Page 360: ...not ready The NC switches to follow up mode Channel not ready NC Start disable in this channel Interface signals are set Alarm display NC Stop on alarm Remedy Possible causes MD 30240 MA_ENC_TYPE not equal to 0 as a result of an oversight the encoder should actually be simulated 0 MD 30220 MA_ENC_MODULE_NR entered incorrectly i e the logical drive numbers were transposed and an invalid value is st...

Page 361: ... spindle Explanation AA_ESR_ENABLE Achse 1 should not be set to neutral axes apart from single axes Neutral axes apart from single axes cannot execute an ESR Reaction Alarm display Remedy Do not apply AA_ESR_ENABLE Achse 1 to neutral axes apart from single axes Alarm can be suppressed via MD11415 MN_SUPPRESS_ALARM_MASK_2 bit 6 1 Programm continuation Clear alarm with the Delete key or NC START 261...

Page 362: ...e ESR parameters in SINAMICS are not available Check the assignment of the NC axes to the drives Programming of ESRR or ESRS is possible only for SINAMICS as from V4 4 The function module drive autonomous stop and retract in SINAMICS not active 3 Writing one or more ESR parameters in SINAMICS was prevented Activate the output of additional information alarms through MD11411 MN_ENABLE_ALARM_MASK bi...

Page 363: ...Block 2 Thread pitch incorrectly defined Parameters 1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Check parameter for the thread size or setting for the pitch contradict each other Programm continuation Clear alarm with the RESET key Restart part program 61002 Channel 1 Block 2 Type of mac...

Page 364: ... axis in the G18 plane Remedy Check parameter on cycle call 61006 Channel 1 Block 2 Tool radius too large Parameters 1 Channel number 2 Block number label Explanation The tool radius is too large for machining Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Select a smaller tool Programm continuation Clear alarm with the RESET key Restart p...

Page 365: ...ction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Reduce finishing allowance Programm continuation Clear alarm with the RESET key Restart part program 61011 Channel 1 Block 2 Scaling not permissible Parameters 1 Channel number 2 Block number label Explanation A scale factor is active which is illegal for this cycle Reaction Interpreter stop NC S...

Page 366: ...y Check parameter RTP 61015 Channel 1 Block 2 Contour is not defined Parameters 1 Channel number 2 Block number label channel number Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Programm continuation Clear alarm with the RESET key Restart part program 61016 Channel 1 Block 2 System frame for cycles missing Parameters 1 Channe...

Page 367: ...lue of the parameter If error message 61019 comes from CYCLE832 then 61019 parameter S_TOLM xx is incorrectly defined 1 Parameter S_TOLM lies outside the value range S_TOLM UNITS digit 0 to 3 TENS digit 0 or 1 2 Parameter S_TOLM 3 and parameter S_OTOL not programmed and setting data SD55220 SCS_FUNCTION_MASK_MILL_TOL_SET bit0 0 Remedy Set parameter S_TOLM in valid range 0 13 or up to SW 2 6 when C...

Page 368: ... the RESET key Restart part program 61023 Channel 1 Block 2 Parameter 4 value must be unequal to zero Parameters 1 Channel number 2 Block number label channel number Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Programm continuation Clear alarm with the RESET key Restart part program 61024 Channel 1 Block 2 Parameter 4 check ...

Page 369: ...am 61027 Channel 1 Block 2 Subroutine 4 does not exist Parameters 1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Check CYCLE62 call Check whether the subroutines specified on CYCLE62 call exist in the program storage Programm continuation Clear alarm with the RESET key Restart part program ...

Page 370: ...inuation Clear alarm with the RESET key Restart part program 61031 Channel 1 Block 2 Path not found 4 Parameters 1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Programm continuation Clear alarm with the RESET key Restart part program 61032 Channel 1 Block 2 File not found 4 Parameters 1 Cha...

Page 371: ... with the RESET key Restart part program 61035 Channel 1 Block 2 File in use 4 Parameters 1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Programm continuation Clear alarm with the RESET key Restart part program 61036 Channel 1 Block 2 NC storage limit reached 4 Parameters 1 Channel number 2...

Page 372: ...th the RESET key Restart part program 61039 Channel 1 Block 2 Line not available 4 Parameters 1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Programm continuation Clear alarm with the RESET key Restart part program 61040 Channel 1 Block 2 Line longer than result variable 4 Parameters 1 Chan...

Page 373: ...with the RESET key Restart part program 61043 Channel 1 Block 2 Error affecting coordinate conversion 4 Parameters 1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy 1 Type not specified 2 Error during tool identification 3 Meas point 1 not available 4 Meas point 2 not available 5 Meas point 3 ...

Page 374: ... Alarm display Remedy The specified job list could not be found Check name and contents of job list The job list must be in the same workpiece as the part program Programm continuation Clear alarm with the RESET key Restart part program 61046 Channel 1 Block 2 Part program not found in job list 4 Parameters 1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Start disabl...

Page 375: ... Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Program 1st spindle in the mask Programm continuation Clear alarm with the RESET key Restart part program 61050 Channel 1 Block 2 Spindle programmed twice Parameters 1 Channel number 2 Block number label Explanation The same spindle was programmed twice Reaction Interpreter stop N...

Page 376: ...mum spindle speed not entered for counterspindle Parameters 1 Channel number 2 Block number label Explanation Maximum speed of counterspindle was not entered Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Enter speed limit in program header or under settings Programm continuation Clear alarm with the RESET key Restart part program 61054 Ch...

Page 377: ...el number 2 Block number label Explanation The magazine location number must be an integer Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Programm continuation Clear alarm with the RESET key Restart part program 61058 channel 1 block 2 Function 4 not released Parameters 1 Channel number 2 Block number label Explanation Reaction Interpreter...

Page 378: ...le in this channel Interface signals are set Alarm display Remedy Programm continuation Clear alarm with the RESET key Restart part program 61062 Channel 1 Block 2 Axis position 4incorrectly programmed Parameters 1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Check the last programmed axis ...

Page 379: ... label Explanation A non existent channel was specified in the job list Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Correct job list Programm continuation Clear alarm with the RESET key Restart part program 61066 Channel 1 Block 2 Cycle 4 requires G code G70 or G71 Parameters 1 Channel number 2 Block number label Explanation Cycle requi...

Page 380: ...ced 4 Parameters 1 Channel number 2 Block number label Explanation A referenced axis is required in the cycle but an unreferenced axis was detected If possible the axis identifier is stated in the alarm text Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Reference axis before calling the cycle Programm continuation Clear alarm with the RES...

Page 381: ... are set Alarm display Remedy With an incremental specification of the depth either different values have to be selected for the reference point reference plane and the retraction plane or an absolute value must be specified for the depth When machining in the manual machine area the following setting data must be checked and adapted to the machining SD 55260 SCS_MAJOG_SAFETY_CLEARANCE value great...

Page 382: ...sed is too large for the form to be machined Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Either a tool with a smaller radius has to be used or the contour must be modified Programm continuation Clear alarm with the RESET key Restart part program 61106 Channel 1 Block 2 Number of or distance between circular elements Parameters 1 Channel...

Page 383: ...ng direction During pocket machining CYCLE63 the selected milling direction must match the milling direction of centering rough drilling Programm continuation Clear alarm with the RESET key Restart part program 61110 Channel 1 Block 2 Finishing allowance at the base is greater than the depth infeed Parameters 1 Channel number 2 Block number label Explanation The finishing allowance at the base has...

Page 384: ...el 1 Block 2 Machining direction G41 G42 incorrectly defined Parameters 1 Channel number 2 Block number label Explanation The machining direction of the cutter radius compensation G41 G42 has been incorrectly selected Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Change machining direction Programm continuation Clear alarm with the RESET ...

Page 385: ...arm with the RESET key Restart part program 61118 Channel 1 Block 2 Length or width 0 Parameters 1 Channel number 2 Block number label Explanation The length or width of the milling area is illegal Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Check parameters _LENG and _WID Programm continuation Clear alarm with the RESET key Restart par...

Page 386: ...ting edges for the active tool into the tool list Programm continuation Clear alarm with the RESET key Restart part program 61122 Channel 1 Block 2 Safety distance incorrectly defined in plane Parameters 1 Channel number 2 Block number label Explanation The safety clearance is negative or zero This is not allowed Reaction Interpreter stop NC Start disable in this channel Interface signals are set ...

Page 387: ... RESET key Restart part program 61126 Channel 1 Block 2 Thread length too short Parameters 1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Program lower spindle speed or raise reference point reference plane Programm continuation Clear alarm with the RESET key Restart part program 61127 Chan...

Page 388: ...m continuation Clear alarm with the RESET key Restart part program 61130 Channel 1 Block 2 positions of parallel axes cannot be compensated No workpiece reference agreed Parameters 1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Programm continuation Clear alarm with the RESET key Restart pa...

Page 389: ... alarm with the RESET key Restart part program 61134 Channel 1 Block 2 Rotary axis parameters incorrect check values for rotary axis parameters ABS INK Parameters 1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Programm continuation Clear alarm with the RESET key Restart part program 61135 C...

Page 390: ...nuation Clear alarm with the RESET key Restart part program 61138 Channel 1 Block 2 parameter 4 incorrectly defined for tool monitoring in cycles Parameters 1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Programm continuation Clear alarm with the RESET key Restart part program 61139 Channel...

Page 391: ...B Programm continuation Clear alarm with the RESET key Restart part program 61142 Channel 1 Block 2 Counterspindle is not set up correctly Parameters 1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Check the set up of the counterspindle Check machine data 20070 MC_AXCONF_MACHAX_USED and 2008...

Page 392: ...ck the set up of the linear axis of the counterspindle Check machine data 20070 MC_AXCONF_MACHAX_USED and 20080 MC_AXCONF_CHANAX_NAME_TAB Programm continuation Clear alarm with the RESET key Restart part program 61146 Channel 1 Block 2 B axis is not set up correctly Parameters 1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface sig...

Page 393: ...y Remedy Load a milling tool before you call positioning Programm continuation Clear alarm with the RESET key Restart part program 61150 Channel 1 Block 2 Tool cannot be aligned error code 4 Parameters 1 Channel number 2 Block number label Explanation Remedy Error code A Only new swivel plane permitted see parameter _ST B Angular range 360 angular range of the B axis 360 degrees C Rotary axis vect...

Page 394: ...rect programmed in automatic but swivel not set up TC_CARR37 UNITS digit 2 F ROT G5 rotation in settable WO G54 active not permitted ROT SETFRAME rotation in basic reference active not permitted ROT CHBFRAME rotation in basic active not permitted G WPFRAME swivel mode additive and translations in workpiece reference WPFRAME not permitted H X0 Y0 Z0 not equal to 0 swivel mode additive and translati...

Page 395: ...el number 2 Block number label channel number Explanation Remedy Adjust the machining plane on cycle call to the machining plane in the position pattern 61160 Channel 1 Block 2 Residual material remains stationary reduce plane infeed Parameters 1 Channel number 2 Block number label channel number Explanation Remedy Reduce plane infeed or slot width or use milling cutter with larger diameter 61161 ...

Page 396: ... Explanation Remedy The machine data must be checked Adapt the setting of the machine data 61167 Channel 1 Block 2 Transformation not set up 4 Parameters 1 Channel number 2 Block number label Explanation Remedy The specified transformation is not set up Set up the transformation 61168 Channel 1 Block 2 Incorrect machining plane 4 Parameters 1 Channel number 2 Block number label Explanation Remedy ...

Page 397: ...e turning tool Parameters 1 Channel number 2 Block number label Explanation It is not possible to align milling tools with an active turning tool Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Load a milling tool before you call alignment Programm continuation Clear alarm with the RESET key Restart part program 61175 Channel 1 Block 2 angl...

Page 398: ...umber 2 Block number label Explanation The specified code page is not supported by the cycle Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Use code page 1252 Programm continuation Clear alarm with the RESET key Restart part program 61179 Channel 1 Block 2 character does not exist no 4 Parameters 1 Channel number 2 Block number label 4 Cha...

Page 399: ...s Parameters 1 Channel number 2 Block number label Explanation The surface defined via the input angle cannot be processed with the machine Remedy Check the angles entered for swiveling the machining plane 4 Parameter _MODE coding incorrect e g rotation axis wise YXY 61185 Channel 1 Block 2 Invalid angular ranges of rotary axes in swivel data record 4 Parameters 1 Channel number 2 Block number lab...

Page 400: ...n number of swivel data record 61189 Channel 1 Block 2 Swivel direct Invalid rotary axis positions 4 Parameters 1 Channel number 2 Block number label Explanation Swivel direct Check input values of rotary axes Remedy Swivel mode direct check the input values of the rotary axes or commissioning for swivel CYCLE800 Check angular range of rotary axes in swivel data record n Rotary axis 1 TC_CARR30 n ...

Page 401: ...ONST_M 0 Transformation on basic kinematic chain is active M Retraction in tool direction and align tool are only permitted if SD42956 SC_TOOL_ORI_CONST_T 0 Transformation on basic kinematic chain is active N Retraction in tool direction and swivel plane toward counterspindle are not possible Turning machine with active tool carrier and initial setting X see setup swivel O Retraction in tool direc...

Page 402: ...ce signals are set Alarm display Remedy Programm continuation Clear alarm with the RESET key Restart part program 61195 Channel 1 Block 2 Aligning a turning tool is only possible with active turning tool Parameters 1 Channel number 2 Block number label Explanation Aligning turning tools is only possible with one active turning tool Reaction Interpreter stop NC Start disable in this channel Interfa...

Page 403: ...ol not allowed Error code 4 Parameters 1 Channel number 2 Block number label Explanation Error is also output if no swivel data record is active and only tool approach is programmed Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy A CYCLE800 must be called with a valid swivel data record before orientation Error code A Orientation of tool an...

Page 404: ...nation No positioning cycle was programmed in the machining block Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Program positioning block Programm continuation Clear alarm with the RESET key Restart part program 61204 Channel 1 Block 2 Technology cycle unknown Parameters 1 Channel number 2 Block number label Explanation The specified tech...

Page 405: ...s channel could synchronize Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Control program Delete step for synchronizing if it is not required Programm continuation Clear alarm with the RESET key Restart part program 61208 Channel 1 Block 2 Assign parameters for main spindle chuck in the spindle chuck data Parameters 1 Channel number 2 Blo...

Page 406: ...as made but the absolute reference is unknown Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Program an absolute position prior to using incremental indications Programm continuation Clear alarm with the RESET key Restart part program 61212 Channel 1 Block 2 Wrong tool type Parameters 1 Channel number 2 Block number label Explanation The t...

Page 407: ...tart disable in this channel Interface signals are set Alarm display Remedy As alternative set a different feed type Programm continuation Clear alarm with the RESET key Restart part program 61217 Channel 1 Block 2 Cutting speed programmed for tool radius 0 Parameters 1 Channel number 2 Block number label Explanation To be able to work with cutting speed the tool radius has to be specified Reactio...

Page 408: ...his channel Interface signals are set Alarm display Remedy Select a suitable tool Programm continuation Clear alarm with the RESET key Restart part program 61221 Channel 1 Block 2 No tool active Parameters 1 Channel number 2 Block number label Explanation No tool active Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Select a suitable tool ...

Page 409: ...l 1 Block 2 Swivel data record unknown Parameters 1 Channel number 2 Block number label Explanation An attempt was made to access a swivel data block which has not been defined Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Select another swivel data block or define a new swivel data block Programm continuation Clear alarm with the RESET k...

Page 410: ...emedy Correct retraction plane Programm continuation Clear alarm with the RESET key Restart part program 61229 Channel 1 Block 2 The external retraction plane must be greater than the internal retraction plane Parameters 1 Channel number 2 Block number label Explanation The external retraction plane must be greater than the internal retraction plane Reaction Interpreter stop NC Start disable in th...

Page 411: ...reen form Rotary axes to Automatic Programm continuation Clear alarm with the RESET key Restart part program 61233 Channel 1 Block 2 Thread angle wrongly defined Parameters 1 Channel number 2 Block number label Explanation The thread angles were specified too large or too small Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Check thread ge...

Page 412: ... operating mode Machine auto Programm continuation Clear alarm with the RESET key Restart part program 61237 Channel 1 Block 2 Retraction direction unknown Withdraw tool manually Parameters 1 Channel number 2 Block number label Explanation The tool is in the retraction area and it is unknown in which direction it can be travelled out of it Reaction Interpreter stop NC Start disable in this channel...

Page 413: ...n Clear alarm with the RESET key Restart part program 61241 Channel 1 Block 2 Retraction plane not defined for this machining direction Parameters 1 Channel number 2 Block number label Explanation No retraction plane has been defined for the selected machining direction Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Define the missing retr...

Page 414: ...medy Check thread pitch change and thread geometry Programm continuation Clear alarm with the RESET key Restart part program 61245 Channel 1 Block 2 Machining plane does not match modal machining plane Parameters 1 Channel number 2 Block number label Explanation Machining plane does not match modal one Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm displ...

Page 415: ...Restart part program 61249 Channel 1 Block 2 Number of edges too small Parameters 1 Channel number 2 Block number label Explanation The number of edges is too small Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Increase number of edges Programm continuation Clear alarm with the RESET key Restart part program 61250 Channel 1 Block 2 Width ...

Page 416: ...ey Restart part program 61253 Channel 1 Block 2 No finishing allowance programmed Parameters 1 Channel number 2 Block number label Explanation No finishing allowance has been entered Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Programm a finishing allowance Programm continuation Clear alarm with the RESET key Restart part program 61254 ...

Page 417: ...umber 2 Block number label Explanation Setup of the counterspindle is incomplete Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy The following machine and setting data must be set for the counterspindle MD52206 MCS_AXIS_USAGE SD55232 SCS_SUB_SPINDLE_REL_POS SD55550 SCS_TURN_FIXED_STOP_DIST SD55551 SCS_TURN_FIXED_STOP_FEED SD55552 SCS_TURN_F...

Page 418: ...isable in this channel Interface signals are set Alarm display Remedy Delete the machining step and reprogram machining if required Programm continuation Clear alarm with the RESET key Restart part program 61261 Channel 1 Block 2 center offset too large Parameters 1 Channel number 2 Block number label Explanation The center offset on center drilling is larger than permissible Reaction Interpreter ...

Page 419: ...terpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Reprogram machining Programm continuation Clear alarm with the RESET key Restart part program 61265 Channel 1 Block 2 Too many restrictions use rectangular pocket Parameters 1 Channel number 2 Block number label Explanation In face milling a maximum of only 3 sides can be delimited Reaction Interpreter s...

Page 420: ... signals are set Alarm display Remedy The machining direction must be selected to match the delimitations Programm continuation Clear alarm with the RESET key Restart part program 61269 Channel 1 Block 2 External tool diameter too small Parameters 1 Channel number 2 Block number label Explanation Incorrect tool definition Reaction Interpreter stop NC Start disable in this channel Interface signals...

Page 421: ...ntinuation Clear alarm with the RESET key Restart part program 61273 Channel 1 Block 2 Insertion depth too large Parameters 1 Channel number 2 Block number label Explanation Insertion depth on chamfering too large Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Decrease the insertion depth Programm continuation Clear alarm with the RESET ke...

Page 422: ...mm continuation Clear alarm with the RESET key Restart part program 61277 Channel 1 Block 2 Tool diameter larger than restriction Parameters 1 Channel number 2 Block number label Explanation Tool diameter larger than delimitation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Use a smaller tool Programm continuation Clear alarm with the RE...

Page 423: ... retraction planes Parameters 1 Channel number 2 Block number label Explanation The starting point of machining is outside the retraction planes It is derived from the programmed geometry plus the safety distance in the selected machining direction The calculated point must lie within the retraction area to ensure safe approach Reaction Interpreter stop NC Start disable in this channel Interface s...

Page 424: ...Remedy Preposition the tool manually Programm continuation Clear alarm with the RESET key Restart part program 61285 Channel 1 Block 2 parking position is below return plane XRA Parameters 1 Channel number 2 Block number label Explanation The parking position is below retraction plane XRA Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Move...

Page 425: ...start part program 61289 Channel 1 Block 2 Counterspindle not set up Parameters 1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Set up counter spindle in MD52206 MCS_AXIS_USAGE Programm continuation Clear alarm with the RESET key Restart part program 61290 Channel 1 Block 2 Tool spindle not ...

Page 426: ...ram 61293 Channel 1 Block 2 Tool 4 has no spindle rotation direction Parameters 1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Select spindle rotation direction in tool list Programm continuation Clear alarm with the RESET key Restart part program 61294 Channel 1 Block 2 Active radius diame...

Page 427: ...incremental retraction plane missing Parameters 1 Channel number 2 Block number label Explanation The retraction plane can only be specified in increments if the blank is entered Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Program the retraction plane in absolute terms Programm continuation Clear alarm with the RESET key Restart part pr...

Page 428: ...ameters 1 Channel number 2 Block number label Explanation The measuring distance was completely traversed but no switching signal was generated at the measuring input Remedy Check measuring input Check measuring distance Probe defective 61302 Channel 1 Block 2 Probe collision Parameters 1 Channel number 2 Block number label Explanation The measuring probe collided with an obstacle when being posit...

Page 429: ...ameters 1 Channel number 2 Block number label channel number Explanation Remedy For 840D sl up to SW 2 6 SP1 and for 828D up to SW 4 3 Check setpoint value and parameter DIF For 840D sl as from SW 2 7 and for 828D as from SW 4 4 Check setpoint value and parameter DIF 61307 Channel 1 Block 2 Incorrect measuring variant 4 Parameters 1 Channel number 2 Block number label channel number Explanation Re...

Page 430: ...erred to use tool type 580 However a type 1xy can also be used but only if setting data SC_TOOL_LENGTH_TYPE 2 is set Measurement of tool For measuring tool milling no permissible tool probe type is entered in SD54633 SNS_MEA_TP_TYPE S_PRNUM 1 or SD54648 SNS_MEA_TPW_TYPE S_PRNUM 1 and or check the permissible working plane G17 G19 for tool type Disk 61310 Channel 1 Block 2 Scale factor is active Pa...

Page 431: ...toolholders the active cutting edge position of the probe is evaluated In this case the active one must be checked 61316 Channel 1 Block 2 Center and radius cannot be determined Parameters 1 Channel number 2 Block number label Explanation No circle can be calculated from the measured points as all measured points lie on a straight line Remedy Program change 61317 Channel 1 Block 2 Check number of ...

Page 432: ...ogram 61322 Channel 1 Block 2 Check 4th digit of _KNUM Parameters 1 Channel number 2 Block number label Explanation The stated digit of _KNUM includes invalid values Also check _MVAR Remedy For 840D sl up to SW 2 6 SP1 and for 828D up to SW 4 3 Check parameter for tool offset target _KNUM and or measurement variant _MVAR 61323 Channel 1 Block 2 Check 5th digit of _KNUM Parameters 1 Channel number ...

Page 433: ...probe with reference to the entered inner or outer measurement 61327 Channel 1 Block 2 Program reset required Parameters 1 Channel number 2 Block number label Explanation NC reset required Remedy Execute NC reset 61328 Channel 1 Block 2 Check D number Parameters 1 Channel number 2 Block number label Explanation D number in parameter _KNUM is 0 Remedy For 840D sl up to SW 2 6 SP1 and for 828D up to...

Page 434: ...obe surface e g for a ring gauge or cube Remedy Place the tool above the measuring probe surface 61333 Channel 1 Block 2 Check calibration block number Parameters 1 Channel number 2 Block number label Explanation Remedy Parameter _CALNUM is too large reduce it to a permissible value For 840D sl up to SW 1 x Increase the maximum value of _CVAL 2 in GUD6 For 840D sl 828D as from SW 2 5 Check followi...

Page 435: ...EED 2 in GUD6 For 840D sl 828D as from SW 2 5 in setting data 55631 SCS_MEA_FEED_PLANE_VALUE and 55632 SCS_MEA_FEED_FEEDAX_VALUE For 840D sl 828D as from SW 4 4 in the setting data 55634 SCS_MEA_FEED_PLANE_VALUE and 55636 SCS_MEA_FEED_FEEDAX_VALUE 61339 Channel 1 Block 2 Correction factor for rapid traverse speed 0 Parameters 1 Channel number 2 Block number label channel number Explanation Remedy ...

Page 436: ...oo many digits Parameters 1 Channel number 2 Block number label channel number Explanation Remedy For 840D sl up to SW 2 6 SP1 and for 828D up to SW 4 3 Reduce the D number in _KNUM check software or MD of flat D number 61346 Channel 1 Block 2 Distance between starting point and measuring point is smaller than or equal to zero Parameters 1 Channel number 2 Block number label channel number Explana...

Page 437: ... Channel 1 Block 2 Feed speed not programmed for tool measurement with rotating spindle Parameters 1 Channel number 2 Block number label channel number Explanation Remedy For 840D sl up to SW 2 6 SP1 and for 828D up to SW 4 3 Measuring feed and or spindle speed during tool measurement with turning spindle not entered in GUD variable _MFS Check parameter _MFS 0 For 840D sl as from SW 2 7 and for 82...

Page 438: ...y files directories in the NC Parameters 1 Channel number 2 Block number label channel number Explanation There is not enough NC memory available or too many files or directories in the NC file system Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Delete files whose names are comprised exclusively of numbers e g 201202100938202_MPF in the ...

Page 439: ...ected measuring points are identical redefine measuring points 61365 Channel 1 Block 2 Check circular feed Parameters 1 Channel number 2 Block number label channel number Explanation Remedy For 840D sl up to SW 2 6 SP1 and for 828D up to SW 4 3 Check parameter _RF For 840D sl as from SW 2 7 and for 828D as from SW 4 4 Check parameter SD55640 SCS_MEA_FEED_CIRCLE 61366 Channel 1 Block 2 Direction of...

Page 440: ...D up to SW 4 3 Define P1 and P2 and or P3 and P4 so that the intersection of the straights running through these points lies outside the sections formed by P1 and P2 and or P3 and P4 For 840D sl as from SW 2 7 and for 828D as from SW 4 4 Define P1 X1 Y1 and P2 X2 Y2 and or P3 X3 Y3 and P4 X4 Y4 so that the intersection of the straights running through these points lies outside the sections formed ...

Page 441: ...of the two variants is not permitted 61376 Channel 1 Block 2 Number of teeth missing from tool parameters Parameters 1 Channel number 2 Block number label channel number Explanation Remedy Enter number of teeth of the tool in the tool management 61377 Channel 1 Block 2 Dimensional tolerance 4 exceeded Parameters 1 Channel number 2 Block number label channel number Explanation Remedy 61378 Channel ...

Page 442: ...bel channel number Explanation see measured diameter in the parameters _OVR 75 to _OVR 77 or the value in SD SCS_MEA_KIN_DM_TOL Remedy Check the calibration data or recalibrate the 3D probe Check the mechanical structure of the calibration ball in the machine 61384 Channel 1 Block 2 Rotary axis 2 Diameter tolerance of calibration ball between measurement 4 exceeded Parameters 1 Channel number 2 Bl...

Page 443: ...k number label channel number Explanation Remedy For 840D sl up to SW 2 6 SP1 and for 828D up to SW 4 3 Correct the name of the tool environment _TENV or create this environment 61406 Channel 1 Block 2 Check DL number Parameters 1 Channel number 2 Block number label channel number Explanation Remedy For 840D sl up to SW 2 6 SP1 and for 828D up to SW 4 3 Check parameter _DLNUM For 840D sl as from S...

Page 444: ...l number Explanation Remedy Set MD 28081 0 P_CHBFRMASK 0 61413 Channel 1 Block 2 check setpoint of ball diameter 4 Parameters 1 Channel number 2 Block number label channel number Explanation Remedy Check setpoint value of spherical diameter 61414 Channel 1 Block 2 distortion of triangle over limit Parameters 1 Channel number 2 Block number label channel number Explanation Remedy Check the setpoint...

Page 445: ... label channel number Explanation Setting in MD 51740 MNS_MEA_FUNCTION_MASK bit1 does not match calibration status in setting data 54610 SNS_MEA_WP_STATUS_GEN S_PRNUM THOUSANDS digit 1 circumference 0 TCP Tool Center Point Remedy Check machine data 51740 MNS_MEA_FUNCTION_MASK bit1 Remedy 1 Recalibrate probe adjust 2 Change probe number S_PRNUM 3 Adjust MD51740 bit1 61420 Channel 1 Block 2 Check ca...

Page 446: ...ter CYCLE996 _TNUM incorrect or equals zero 2 No swivel data record created MD18088 0 For 840D sl as from SW 2 7 and for 828D as from SW 4 4 1 Parameter CYCLE996 S_TC incorrect or equals zero 2 No swivel data record created MD18088 0 For 840D sl as from SW 4 7 SP1 3 NT_NAME CYCLE996 System variable NT_NAME not existing 4 TRAFO NO 0 CYCLE996 Trafo number 0 5 TRAFO TYP CYCLE996 Transformation type u...

Page 447: ...ing range of a rotary axis is permissible from 10 to 360 degrees 61426 Channel 1 Block 2 Sum of the active offsets does not equal zero Error code 4 Parameters 1 Channel number 2 Block number label channel number Explanation Remedy Causes of error See error code 4 Check the overview of active offsets P_ACTFRAME Delete offsets in the rotary axes A sum of the translatory offsets of geometry axes 0 B ...

Page 448: ...n basic position for 1st measurement C Rotary axis 2 not rotated for the 2nd or 3rd measurement with reference to the 1st measurement see parameter _OVR 63 to 65 D Rotary axis 1 not rotated for the 2nd or 3rd measurement with reference to the 1st measurement see parameter _OVR 60 to 62 1 RA1 CYCLE9960 Rotary axis 1 initially not in basic position 1 CYCLE9960 Rotary axis 1 or 2 initially not in bas...

Page 449: ...ics not set MN_CC_ACTIVE_IN_CHAN_C996 0 machine data for compile cycle not set License License for Measurement of kinematics not set For 840D sl as from SW 4 7 SP1 When measuring head kinematics without offset spindle extension an alternative calculation is performed with error message A or G This shall apply on condition that the rotary axis to be measured has been repositioned H Conditions for a...

Page 450: ... relevant calibration speed is also stored in each calibration data record The current measuring speed with feedrate override of 100 is not equal to the calibration speed After calibration the calibration speed value must be in the following setting data For workpiece measurement SD 54611 SNS_MEA_WP_FEED S_PRNUM 1 0 For tool measurement SD 54636 SNS_MEA_TP_FEED S_PRNUM 1 0 for calibration in the m...

Page 451: ...number 2 Block number label channel number Explanation Remedy Programm continuation Clear alarm with the RESET key Restart part program 61505 Channel 1 Block 2 retraction path is smaller than 1mm Parameters 1 Channel number 2 Block number label channel number Explanation Remedy Increase retraction path Programm continuation Clear alarm with the RESET key Restart part program 61506 Channel 1 Block ...

Page 452: ...off test run feed Programm continuation Clear alarm with the RESET key Restart part program 61511 Channel 1 Block 2 Incorrect shoulder position or tool edge D1 D2 Parameters 1 Channel number 2 Block number label channel number Explanation Remedy Programm continuation Clear alarm with the RESET key Restart part program 61512 Channel 1 Block 2 Incorrect longitudinal position Parameters 1 Channel num...

Page 453: ... Channel 1 Block 2 Shoulder height of the grinding wheel must be greater than the grinding wheel radius Parameters 1 Channel number 2 Block number label channel number Explanation Remedy Change shoulder height or grinding wheel radius Programm continuation Clear alarm with the RESET key Restart part program 61519 Channel 1 Block 2 Incorrect type of machining Parameters 1 Channel number 2 Block num...

Page 454: ...ion Clear alarm with the RESET key Restart part program 61524 Channel 1 Block 2 Incorrect oblique angle Parameters 1 Channel number 2 Block number label channel number Explanation Remedy Oblique plunge angles must be 90 and 90 Programm continuation Clear alarm with the RESET key Restart part program 61525 Channel 1 Block 2 Incorrect grinding wheel type Parameters 1 Channel number 2 Block number la...

Page 455: ...nal position parameter Programm continuation Clear alarm with the RESET key Restart part program 61531 Channel 1 Block 2 Longitudinal position not registered in Z Parameters 1 Channel number 2 Block number label channel number Explanation Remedy Increase infeed path parameter Programm continuation Clear alarm with the RESET key Restart part program 61532 Channel 1 Block 2 Value for _LAGE is incorr...

Page 456: ... with the RESET key Restart part program 61543 Channel 1 Block 2 Incorrect dresser selected when selecting the dresser coordinate system Parameters 1 Channel number 2 Block number label channel number Explanation Remedy A dresser number 0 and 4 must be selected Programm continuation Clear alarm with the RESET key Restart part program 61544 Channel 1 Block 2 Grinding wheel diameter worn down Parame...

Page 457: ...t dresser type selected Parameters 1 Channel number 2 Block number label channel number Explanation Remedy Check dresser type on input Programm continuation Clear alarm with the RESET key Restart part program 61550 Channel 1 Block 2 Swiveling of plane not possible with active grinding tool Parameters 1 Channel number 2 Block number label Explanation Swiveling of the plane is not possible with an a...

Page 458: ...hannel number 2 Block number label Explanation Alignment of grinding tools is only possible with an active grinding tool Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Load a grinding tool before calling alignment Programm continuation Clear alarm with the RESET key Restart part program 61555 Channel 1 Block 2 Diameter of grinding wheel 0 ...

Page 459: ...g wheel data Programm continuation Clear alarm with the RESET key Restart part program 61560 Channel 1 Block 2 Infeed in Z direction too big per stroke or wheel too narrow Parameters 1 Channel number 2 Block number label channel number Explanation Remedy Reduce infeed path parameter or use other tool Programm continuation Clear alarm with the RESET key Restart part program 61561 Channel 1 Block 2 ...

Page 460: ...SET key Restart part program 61566 Channel 1 Block 2 Chamfer radius is larger than the grinding wheel width Parameters 1 Channel number 2 Block number label channel number Explanation Remedy Check values in grinding wheel data Programm continuation Clear alarm with the RESET key Restart part program 61567 Channel 1 Block 2 4 Total infeed depth and sum of the infeed must have the same sign Paramete...

Page 461: ...art disable in this channel Interface signals are set Alarm display Remedy The type of profiling parallel to the axis parallel to the contour must be the same for new profiling and continue profiling Programm continuation Clear alarm with the RESET key Restart part program 61571 Channel 1 Block 2 Infeed direction is different for new profiling and continue profiling Parameters 1 Channel number 2 B...

Page 462: ...on Clear alarm with the RESET key Restart part program 61575 Channel 1 Block 2 G0 blocks in the grinding wheel contour description Parameters 1 Channel number 2 Block number label Explanation G0 blocks are included in the grinding wheel contour description Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy G0 blocks may not be included in the ...

Page 463: ...ly defined Parameters 1 Channel number 2 Block number label Explanation Radii chamfers at the groove base do not match the groove width Face groove on a contour element running parallel to the longitudinal axis is not possible Remedy Check parameter VARI Programm continuation Clear alarm with the RESET key Restart part program 61604 Channel 1 Block 2 Active tool violates programmed contour Paramet...

Page 464: ...SET key Restart part program 61608 Channel 1 Block 2 Incorrect tool point direction programmed Parameters 1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy A cutting edge position 1 4 matching the undercut form must be programmed Programm continuation Clear alarm with the RESET key Restart par...

Page 465: ...y defined Parameters 1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Check value in parameter _VARI Programm continuation Clear alarm with the RESET key Restart part program 61614 Channel 1 Block 2 4 Z mirroring in WO for main spindle not permitted Parameters 1 Channel number 2 Block number ...

Page 466: ...pindle speed for the main spindle was not entered Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Enter the maximum spindle speed for the main spindle Programm continuation Clear alarm with the RESET key Restart part program 61618 Channel 1 Block 2 Main spindle has not been set up Parameters 1 Channel number 2 Block number label Explanation...

Page 467: ...ameters 1 Channel number 2 Block number label Explanation Convexity of the thread is too high Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Check parameter XS or RS Programm continuation Clear alarm with the RESET key Restart part program 61622 Channel 1 Block 2 Toolcarrier for turning not set up Parameters 1 Channel number 2 Block number...

Page 468: ... number 2 Block number label Explanation An angular value that is not in the grid of the Hirth gearing was programmed Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Program an angular value that is in the grid of the Hirth gearing Programm continuation Clear alarm with the RESET key Restart part program 61626 Channel 1 Block 2 With the pro...

Page 469: ...d part contour Parameters 1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Check whether the labels exist in the machined part contour Programm continuation Clear alarm with the RESET key Restart part program 61703 Channel 1 Block 2 Label 4 not existing in the blank contour Parameters 1 Chann...

Page 470: ...lock number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Check programming of machined part contour Programm continuation Clear alarm with the RESET key Restart part program 61707 Channel 1 Block 2 Error in the blank contour 4 Parameters 1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Star...

Page 471: ...mber 2 Block number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Calculation has been canceled by PI service please try again Programm continuation Clear alarm with the RESET key Restart part program 61711 Channel 1 Block 2 Infeed D is larger than the tip width of the tool Parameters 1 Channel number 2 Block number labe...

Page 472: ... 103 Machining not possible 121 Cancellation due to lack of memory Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy 103 Check contour or the position of the tool does not match the contour 121 Check contour and technological data Call the SIEMENS hotline Programm continuation Clear alarm with the RESET key Restart part program 61730 Channel ...

Page 473: ...lock number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Check programmed machining direction in connection with cutting edge position of the tool Programm continuation Clear alarm with the RESET key Restart part program 61734 Channel 1 Block 2 Machined part contour is outside the blank contour Parameters 1 Channel numb...

Page 474: ... depth of cut of the tool Parameters 1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Programm continuation Clear alarm with the RESET key Restart part program 61738 Channel 1 Block 2 Incorrect cutting edge position Parameters 1 Channel number 2 Block number label Explanation Reaction Interpr...

Page 475: ...tion Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Check the position of the axis in the ordinate Programm continuation Clear alarm with the RESET key Restart part program 61742 Channel 1 Block 2 Retraction plane 4 is within the machining range Parameters 1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Start disable ...

Page 476: ...e set Alarm display Remedy Check if two guide channels are active Check if two channel cutting is active simultaneously in more than two channels Two channels only may be active a guide and a following channel Programm continuation Clear alarm with the RESET key Restart part program 61746 channel 1 block 2 Two channel cutting active already in the channels 4 Parameters 1 Channel number 2 Block num...

Page 477: ...l number 2 Block number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Technology cutting residual plunge cutting residual plunge turning residual must be the same in guide and following channel Programm continuation Clear alarm with the RESET key Restart part program 61750 channel 1 block 2 Machining different in guide a...

Page 478: ...rence in tool radii too large Parameters 1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Tool radii may not be greater than the finishing allowance at maximum for rough cutting Programm continuation Clear alarm with the RESET key Restart part program 61754 channel 1 block 2 Tool radii must h...

Page 479: ...anation The finished part lies outside the specified grooving limits Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Check the position of the finished part contour in respect of grooving limits XDA and XDB Programm continuation Clear alarm with the RESET key Restart part program 61758 Channel 1 Block 2 Master spindle machine axes different...

Page 480: ...T key Restart part program 61802 Channel 1 Block 2 Wrong axis type Parameters 1 Channel number 2 Block number label Explanation The programmed axis is assigned to a spindle Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Programm continuation Clear alarm with the RESET key Restart part program 61803 Channel 1 Block 2 Programmed axis not ava...

Page 481: ...xis assignment sequence is wrong Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Programm continuation Clear alarm with the RESET key Restart part program 61807 Channel 1 Block 2 Wrong spindle direction programmed active Parameters 1 Channel number 2 Block number label Explanation The programmed spindle direction contradicts the spindle dir...

Page 482: ...d Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Programm continuation Clear alarm with the RESET key Restart part program 61811 Channel 1 Block 2 ISO axis name illegal Parameters 1 Channel number 2 Block number label Explanation In the call block an impermissible numerical value was programmed Reaction Interpreter stop NC Start disable in...

Page 483: ...1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Programm continuation Clear alarm with the RESET key Restart part program 61815 Channel 1 Block 2 G40 not active Parameters 1 Channel number 2 Block number Explanation G40 was inactive before the cycle call Reaction Interpreter stop NC Start di...

Page 484: ...m display Remedy Programm continuation Clear alarm with the RESET key Restart part program 61819 Channel 1 Block 2 Risk of collision on retraction tool violates programmed contour Parameters 1 Channel number 2 Block number label Explanation With G70 in ISO mode the contour is violated during retraction to the starting point Reaction Interpreter stop NC Start disable in this channel Interface signa...

Page 485: ...umber label 3 Caller Explanation Calling CYCLE75x is not permissible because it is called by a cycle from the standard or manufacturer cycle directory Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy You need the manufacturer password to call CYCLE75x Programm continuation Clear alarm with the RESET key Restart part program 61850 channel 1 b...

Page 486: ... program 61853 channel 1 block 2 incorrect plane for machining with rotary axis 4 Parameters 1 Channel number 2 Block number label Explanation Machining cannot be executed on the rotary axis of the current plane Change plane Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Programm continuation Clear alarm with the RESET key Restart part pro...

Page 487: ...inuation Clear alarm with the RESET key Restart part program 61857 Channel 1 Block 2 No rotary axis to accept a blank has been set up Parameters 1 Channel number 2 Block number label Explanation No rotary axis to accept a blank has been set up Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Check MD52207 MCS_AXIS_USAGE_ATTRIB bit 8 Programm...

Page 488: ...ock number label Explanation The tailstock was selected in another channel but not in this channel The different selection deselection results in a conflict When the tailstock is selected it is not permissible that the counterspindle is positioned However when the tailstock is deselected the counterspindle should be positioned Reaction Interpreter stop NC Start disable in this channel Interface si...

Page 489: ...ameters 1 Channel number 2 Block number label Explanation It is not permissible that a ShopTurn cycle is used outside a ShopTurn program as the required environment variables are otherwise not assigned Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Calling a ShopTurn cycle in a ShopTurn program If this is not possible then the task must be...

Page 490: ...nnel Interface signals are set Alarm display Remedy The program must be adjusted in the ShopMill ShopTurn editor Programm continuation Clear alarm with the RESET key Restart part program 61869 Channel 1 Block 2 Block search is only possible with calculation Parameters 1 Channel number 2 Block number label Explanation With ShopMill and ShopTurn block search is only possible with calculation Reactio...

Page 491: ...ar alarm with the RESET key Restart part program 61902 Channel 1 Block 2 Label 4 not existing in the pocket contour Parameters 1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Check whether the labels exist in the pocket contour Programm continuation Clear alarm with the RESET key Restart par...

Page 492: ...ur Programm continuation Clear alarm with the RESET key Restart part program 61906 Channel 1 Block 2 Label 4 not existing in the contour Parameters 1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Check whether the labels exist in the contour Programm continuation Clear alarm with the RESET k...

Page 493: ...annel 1 Block 2 Error in the blank contour 4 Parameters 1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Check programming of the blank contour Programm continuation Clear alarm with the RESET key Restart part program 61911 Channel 1 Block 2 Error in island contour 4 Parameters 1 Channel numb...

Page 494: ... RESET key Restart part program 61914 Channel 1 Block 2 Too many contours specified Parameters 1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Check the number of contours Programm continuation Clear alarm with the RESET key Restart part program 61915 Channel 1 Block 2 Cutter radius too smal...

Page 495: ... key Restart part program 61918 Channel 1 Block 2 Cut radius for residual mach must be smaller than cut radius for ref tool Parameters 1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Check cutter radius for residual machining which must be smaller than cutter radius for reference tool Progra...

Page 496: ...ck 2 No contour available Parameters 1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Check contour call Check whether the contours exist in the program storage workpieces subroutines or part programs Programm continuation Clear alarm with the RESET key Restart part program 61931 Channel 1 Bl...

Page 497: ...rameters 1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Modify contour programming Programm continuation Clear alarm with the RESET key Restart part program 61935 Channel 1 Block 2 Programming of inch metric measuring system not allowed here Parameters 1 Channel number 2 Block number label ...

Page 498: ...on Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Check parameter for specified starting point for G17 XS YS for G18 ZS XS for G19 YS ZS Programm continuation Clear alarm with the RESET key Restart part program 61939 Channel 1 Block 2 No center point specified for circle Parameters 1 Channel number 2 Block number label Explanation Reaction Interpre...

Page 499: ...s are set Alarm display Remedy Check helix radius and reduce in size if possible Programm continuation Clear alarm with the RESET key Restart part program 61943 Channel 1 Block 2 Approach retract motion violates contour Parameters 1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Reduce safety...

Page 500: ...7 DXY for G18 DZX for G19 DYZ Programm continuation Clear alarm with the RESET key Restart part program 61946 Channel 1 Block 2 Island contour existing twice Parameters 1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Delete double island contour Programm continuation Clear alarm with the RES...

Page 501: ...tinuation Clear alarm with the RESET key Restart part program 61950 Channel 1 Block 2 No residual material available Parameters 1 Channel number 2 Block number label Explanation Reaction Interpreter stop NC Start disable in this channel Interface signals are set Alarm display Remedy Programm continuation Clear alarm with the RESET key Restart part program 61951 Channel 1 Block 2 Cutter radius for ...

Page 502: ...m text Programm continuation Clear alarm with the Delete key or NC START 62100 Channel 1 Block 2 No drilling cycle active Parameters 1 Channel number 2 Block number label Explanation No modal drilling cycle has been called before the drilling pattern cycle call Remedy Check whether a drilling cycle was called prior to calling the drilling pattern cycle Programm continuation Clear alarm with the De...

Page 503: ...equals zero Parameters 1 Channel number 2 Block number label Explanation Remedy Check parameters _NUM1 and _NUM2 62106 Channel 1 Block 2 incorrect value for monitoring status in tool monitoring Parameters 1 Channel number 2 Block number label Explanation Reaction Alarm display Remedy Programm continuation Clear alarm with the Delete key or NC START 62107 Channel 1 Block 2 parameter 4 incorrectly d...

Page 504: ...er 2 Block number label Explanation Reaction Alarm display Remedy Request to load a swivel head Programm continuation Clear alarm with the Delete key or NC START 62183 Channel 1 Block 2 unload swivel head 4 Parameters 1 Channel number 2 Block number label Explanation Reaction Alarm display Remedy Programm continuation Clear alarm with the Delete key or NC START 62184 Channel 1 Block 2 replace swiv...

Page 505: ...Start spindle Parameters 1 Channel number 2 Block number label Explanation Stop prior to thread machining as the spindle is in stop position Remedy Start the tool spindle before machining the thread 62201 Channel 1 Block 2 Z offset does not influence the retraction planes Parameters 1 Channel number 2 Block number label Explanation The retraction planes refer to the workpiece Therefore programmabl...

Page 506: ...ock number label channel number Explanation Remedy The difference between actual and setpoint value is smaller than lower tolerance limit parameter _TLL 62306 Channel 1 Block 2 Permissible measuring difference exceeded Parameters 1 Channel number 2 Block number label channel number Explanation Remedy The difference between actual and setpoint value is larger than tolerance parameter _TDIF tool dat...

Page 507: ...ET Parameters 1 Channel number 2 Block number label channel number Explanation Remedy Position the workpiece to be measured further away from the software end positions 62315 Channel 1 Block 2 Overwrite kinematics data record 4 yes NC start no reset Parameters 1 Channel number 2 Block number label channel number Explanation Remedy 62316 Channel 1 Block 2 Overwrite TRAORIdata yes NC start no reset ...

Page 508: ...nel number Explanation see measured diameter in the parameters _OVR 75 to _OVR 77 or the value in SD SCS_MEA_KIN_DM_TOL Remedy Check the calibration data or recalibrate the 3D probe Check the mechanical structure of the calibration ball in the machine 62322 Channel 1 Block 2 Rotary axis 2 Diameter tolerance of calibration ball between measurement 4 exceeded Parameters 1 Channel number 2 Block numb...

Page 509: ...n the NC program if necessary Programm continuation Clear alarm with the Delete key or NC START 5 4 Drive alarms To view detailed description about individual alarms directly on the PPU proceed as follows 1 Press this key on the PPU to enter the alarm operating area 2 Select the desired alarm 3 Press this key to open the online help for the selected alarm 300402 System error in drive link Error co...

Page 510: ...mory shortage during preparation of the ACC information Reaction Interface signals are set Alarm display Remedy Please inform the authorized personnel service department Create more space in the file system It is normally sufficient to delete 2 NC programs or to free 4 8 Kbytes of memory If these remedies do not work it will be necessary to increase the number of files per directory or the size of...

Page 511: ...MM_NUM_DIR_IN_FILESYSTEM Power On Reload saved data Programm continuation Clear alarm with the RESET key Restart part program 300423 Measuring result could not be read 1 Parameters 1 Error code Explanation An attempt to read a measurement result has failed Error code 4 Not enough space for test result Error code 16 Measurement not yet finished Reaction Interface signals are set Alarm display Remed...

Page 512: ...device address 21 Slave device address unknown slave device address 22 Erroneous configuration telegram slave device address error code 23 OMI incompatible data drive version CDA version 24 OMI incompatible driver drive version CDA version 25 CPI initialization failed error code 26 DMA not active 27 Reserved 28 Reserved 29 Reserved The 1000s digit of the error cause number of the affected bus Spec...

Page 513: ...ng error reason 1 parameter 2 3 4 Parameters 1 Cause of the error 2 Parameter 1 3 Parameter 2 4 Parameter 3 Explanation An operating error occurred on the PROFIBUS PROFINET in cyclic mode Overview Cause of the error Par 1 Par 2 Par 3 01 unknown alarm alarm class logical address 02 DPM cycle timeout DPM actual value status DPM setpoint value status 03 DPM cycle status DPM actual value status DPM se...

Page 514: ...a transfer was active This may lead to inconsistant data Type 1 NCK attempts to read data before the cyclic transfer has finished on the bus Type 2 The NCK has not finished writing its data when the cyclic transfer begins again Counter 2 contains a serial number starting at 1 A maximum of 10 alarms are output in succession If no conflicts occur in a DP cycle the counter is reset and new alarms are...

Page 515: ...tion of DP master bus 1 has been changed Parameters 1 Number of the affected bus Explanation The PROFIBUS configuration on the DP master was changed during operation e g by downloading a new hardware configuration via STEP 7 As the cycle data may also have changed operation cannot be continued and a warm start is required If the master functionality is within the PLC as on the 840Di the PLC will h...

Page 516: ...that the corresponding SDB Contains a diagnostic slot for every slave device Contains only slave device entries relevant to the application In principle it is possible to include a superset of slaves devices in the SDB that are partially relevant for different end versions of the product However this overloads the NC memory and runtime capacity and should therefore always be avoided If this alarm ...

Page 517: ...hine data MD13050 MN_DRIVE_LOGIC_ADDRESS 0 MD13050 MN_DRIVE_LOGIC_ADDRESS n 1 n highest axis index on control system MD12974 MN_PLC_DIG_OUT_LOGIC_ADDRESS MD12975 MN_PLC_DIG_OUT_NUM PLC address area for digital outputs MD12982 MN_PLC_ANA_OUT_LOGIC_ADDRESS MD12983 MN_PLC_ANA_OUT_NUM PLC address area for analog outputs If no inconsistencies can be found in the parameters compare these machine data wi...

Page 518: ...s was specified for a digital or analog input Either no slot has been configured for this base address or the requested area extends beyond the end of the slot For length 1 it is a digital output For length 2 it is an analog output Reaction Channel not ready NC Start disable in this channel Interface signals are set Alarm display Remedy Enter correct base addresses in the machine data For length 1...

Page 519: ...device used as an NCK drive does not have a valid DO1 message frame assignment see MD13120 MN_CONTROL_UNIT_LOGIC_ADDRESS with the STEP 7 configuration This alarm is indicating among other things that the alarm time of day synchronization is not working between the controller and this slave device Reaction Alarm display Remedy Enter a valid value in MD13120 MN_CONTROL_UNIT_LOGIC_ADDRESS Programm co...

Page 520: ... values Programm continuation Alarm display showing cause of alarm disappears No further operator action necessary 380502 PROFIBUS PROFINET Bus 1 slave device 2 configuration changed Parameters 1 Bus number 2 Slave device address Explanation The bus configuration has changed Causes First commissioning New slave device recognized on the bus Reaction Interface signals are set Alarm display Remedy In...

Page 521: ...this alarm internal alarm states are displayed that in conjunction with the transferred error number provide information on the cause and location of the error Reaction PLC Stop Remedy Notify Siemens of this error together with the error message Programm continuation Switch control OFF ON 400002 System error 1 Explanation 1 Type number Internal error states are displayed with this alarm An error n...

Page 522: ...re possible Control handling e g standard PLC deletion power up with default values Control handling of power up with backed up data without backing up data in advance Support time exceeded Reaction Alarm display Remedy Update the data required Programm continuation Clear alarm with the Delete key or NC START 400007 Operand error 3 2 network 1 Explanation 1 Network number 2 Block type block number...

Page 523: ...ON 400011 Maximum number of subroutine levels exceeded 2 network 1 Explanation 1 Network number 2 Module ID Check user program in the specified network Reaction PLC Stop Remedy Change user program Programm continuation Switch control OFF ON 400012 Error affecting indirect addressing 2 network 1 Explanation 1 Network number 2 Module ID Check user program in the specified network Reaction PLC Stop R...

Page 524: ...correctly Reaction PLC Stop Remedy Rectify the error using the error cause Programm continuation Switch control OFF ON 400017 PLC TOOLMAN missing table in DB9900 Explanation The PLC TOOLMAN cannot find one of the tables 9900 9901 or 9902 Reaction PLC Stop Remedy Create the missing table s Programm continuation Switch control OFF ON 400018 PLC TOOLMAN Spindle or load location invalid Explanation Th...

Page 525: ...uation Clear alarm with the Delete key or NC START 400023 Arithmetic problem in UP REAL Operation OB SBR INT 1 Netzwerk 2 Explanation Problems with REAL operands during the PLC UP execution 1 Module No 2 Network No Reaction Alarm display Remedy The variables used have to be checked for valid values Programm continuation Clear alarm with the Delete key or NC START 400024 Dynamically managed memory ...

Page 526: ...lay Remedy PLC option cannot be implemented in this product variant Programm continuation Alarm display showing cause of alarm disappears No further operator action necessary 400029 Code warning 2 in the network 1 Explanation Too many branches in the network 1 Network number 2 Error code 13 block type Reaction Alarm display Remedy Network contains too many branches distribute logic better over a n...

Page 527: ...op Remedy The user project comprises too many commands shorten user project or activate the option number of commands Programm continuation Clear alarm with the Delete key or NC START 5 6 PLC user alarms 700000 to 700127 PLC User alarms For the default PLC program refer to descriptions of PLC subroutines in the Commissioning Manual for detailed information about the PLC user alarms For an machine ...

Page 528: ...SINUMERIK 808D ADVANCED alarms 5 6 PLC user alarms Diagnostics Manual 528 Diagnostics Manual 06 2015 6FC5398 6DP10 0BA2 ...

Page 529: ...n block Identifier FOLLOWUP Effects Follow up of axes NC switches to follow up mode Identifier INTERPRETERSTOP Effects Program execution is aborted after all the prepared blocks IPO buffer have been processed Interpreter stop Identifier LOCALREACTION Effects Local alarm reaction Identifier NOALARMREACTION Effects No alarm reaction Identifier NOREADY NCKREACTIONVIEW Effects NCK ready off Active fas...

Page 530: ...s It is not possible to start a program in this channel NC start inhibit in this channel Identifier NOREFMARK Effects The axes in this channel have to be referenced again Re reference axes in this channel Identifier SETVDI Effects VDI interface signal alarm is set Interface signals are set Identifier SHOWALARM Effects Alarm is displayed on the HMI Alarm display Identifier STOPBYALARM Effects Ramp ...

Page 531: ...Effects If this alarm reaction is configured in the alarm handler all alarm reactions for alarms which occur at this point are buffered channel specifically and are therefore not active The alarms are displayed on the HMI Mode group and NCK wide reactions are transferred The reaction is cleared by activating the clearDelayReaction call or by an alarm which has configured NO_DELAY_ALARM_REACTION Th...

Page 532: ...T key or the RESET key and continue the program Identifier POWERONCLEAR Effects The alarm is canceled by switching off the control and switching it on again Switch the control OFF ON Identifier RESETCLEAR Effects The alarm is cleared by pressing the Reset key in the channel in which the alarm occurred Clear the alarm with the RESET key Restart the part program Identifier BAGRESETCLEAR Effects The ...

Page 533: ...Effects The clear information is only required for the internal pseudo alarm number EXBSAL_NOMOREA LARMS System responses 6 2 Cancel criteria for alarms Diagnostics Manual Diagnostics Manual 06 2015 6FC5398 6DP10 0BA2 533 ...

Page 534: ...System responses 6 2 Cancel criteria for alarms Diagnostics Manual 534 Diagnostics Manual 06 2015 6FC5398 6DP10 0BA2 ...

Page 535: ...ge the fault Alarms What happens when an alarm occurs The servo motor can run normally How to eliminate an alarm The alarm acknowledges itself If the cause of the alarm is no longer present it automatically resets itself Fault reactions The following fault reactions are defined Reaction Description NONE No reaction when a fault occurs OFF1 Servo motor ramps down to stop OFF2 Servo motor coasts dow...

Page 536: ...cknowledged by a POWER ON operation If this action has not eliminated the fault cause the fault will continue to be displayed after acknowledgment PULSE INHIBIT The fault can only be acknowledged with a pulse inhibit The same options are available for acknowledging as described under acknowledgment with IMMEDIATELY Two LED status indicators RDY and COM are available to indicate drive readiness sta...

Page 537: ...edgement POWER ON An internal software error has occurred Evaluate fault buffer Carry out a POWER ON power off on for all components Upgrade firmware to later version Contact the Hotline Replace the Control Unit F1001 Floating Point excep tion Reaction OFF2 Acknowledgement POWER ON An exception occurred during an operation with the Floating Point data type Carry out a POWER ON power off on for all...

Page 538: ...ol no sign of life was received within the monitoring time Contact the Hotline F1611 SI CU Defect detec ted Reaction OFF2 Acknowledgement IMMEDI ATELY The drive integrated Safety Integrated SI function on the Control Unit CU has detected an error and initiated an STO Carry out a POWER ON power off on for all components Upgrade software Replace the Control Unit F1910 Drive Bus Setpoint timeout Reac...

Page 539: ...c limits They cannot be used due to the fact that the hardware detected not having certain features It is not necessary to change the parameters as they have already been correctly limited F7403 Lower DC link volt age threshold reached Reaction OFF1 Acknowledgement IMMEDI ATELY The DC link voltage monitoring is active and the lower DC link voltage threshold was reached in the Operation state Check...

Page 540: ... 3 The motor with integrated and adjusted encoder was replaced 4 The firmware was updated to a version that checks the encoder serial number Re causes 1 2 Carry out an automatic adjustment using the pole position identification routine Acknowl edge the fault Initiate the pole position identifi cation routine Then check that the pole position identification routine is correctly executed SERVO If a ...

Page 541: ... unit not ready Reaction OFF2 Acknowledgement IMMEDI ATELY After an internal power on command the infeed or drive does not signal ready be cause of one of the following reasons Monitoring time is too short DC link voltage is not present Associated infeed or drive of the signaling component is defective Ensure that there is a DC link voltage Check the DC link busbar Enable the infeed Replace the as...

Page 542: ...enerates too much energy Device connection voltage too high Line phase interrupted Increase the ramp down time Activate the DC link voltage controller Use a braking resistor Increase the current limit of the infeed or use a larger module Check the device supply voltage Check the line supply phases F30003 DC link voltage un dervoltage Reaction OFF2 Acknowledgement IMMEDI ATELY The power unit has de...

Page 543: ...r phase has failed Check the main circuit fuses Check whether a single phase load is distorting the line voltages Check the motor feeder cables F30015 Phase failure motor cable Reaction OFF2 Acknowledgement IMMEDI ATELY A phase failure in the motor feeder cable was detected The signal can also be output in the follow ing case The motor is correctly connected however the closed speed control is ins...

Page 544: ...t or a short circuit The pre charging circuit is possibly defective Check the line supply voltage at the input termi nals F30036 Internal overtemper ature Reaction OFF2 Acknowledgement IMMEDI ATELY The temperature inside the drive converter has exceeded the permissible temperature limit Insufficient cooling fan failure Overload Ambient temperature too high Check whether the fan is running Check th...

Page 545: ...Control Unit CU or the Control Unit adapter CUAxx onto the original Power Unit PU and continue operation If required carry out a POWER ON for the CU and or the CUA F31100 Zero mark distance error Reaction ENCODER Acknowledgement PULSE INHIBIT The measured zero mark distance does not correspond to the parameterized zero mark distance For distance coded encoders the zero mark distance is determined ...

Page 546: ...d Reaction OFF1 Acknowledgement IMMEDI ATELY The servo motor with absolute encoder is changed Actual motor ID is different from commissioned motor ID The servo motor will be automatically config ured after the acknowledgement of this fault F52981 Absolute encoder motor mismatched Reaction OFF1 Acknowledgement IMMEDI ATELY Connected absolute encoder motor cannot be operated The servo drive in use d...

Page 547: ...To Output data of Drive Bus master setpoints received at the incorrect instant in time with in the Drive Bus clock cycle Check bus configuration Check parameters for clock cycle synchronization ensure To Tdx Note To Time of setpoint acceptance Tdx Data exchange time A1932 Drive Bus clock cycle synchronization missing for DSC There is no clock synchronization or clock synchronous sign of life and D...

Page 548: ...ification selected the mo tor data identification request will be lost If mo tor data identification is required it will need to be selected again manually following ramp up A30016 Load supply switch ed off The DC link voltage is too low Switch on the load supply Check the line supply if necessary A30031 Hardware current limiting in phase U Hardware current limit for phase U respon ded The pulsing...

Page 549: ...re routed in compliance with EMC Check the plug connections Replace the encoder A52900 Failure during data copying Copying is halted The SD card was plugged out The drive is not in the stop state Re plug in the SD card Make sure the drive is in the stop state SINAMICS V70 faults and alarms 7 2 Common faults and alarms Diagnostics Manual Diagnostics Manual 06 2015 6FC5398 6DP10 0BA2 549 ...

Page 550: ...SINAMICS V70 faults and alarms 7 2 Common faults and alarms Diagnostics Manual 550 Diagnostics Manual 06 2015 6FC5398 6DP10 0BA2 ...

Page 551: ...ediately Backing up data internally Proceed as follows to back up data internally 1 Select the desired operating area 2 Press this softkey and the following message prompts 3 Press this softkey to confirm The control system begins to save data Wait until the progress dialog disappears and the data saving finishes Note While performing an internal data backup you must neither operate nor turn off t...

Page 552: ... starts with the saved data Note The following message is displayed on the screen after the control system starts up successfully with the saved data You must enter the password again after you have powered up the control system with the saved data 8 2 External data backup You can perform external data backup in the following ways Creating a data archive Page 553 Copying the system data to the sel...

Page 553: ...s softkey to open the window for creating or restoring a start up archive There are three options for creating a data archive Note that options and are visible only with the manufacturer password Creates a data archive for series machine commissioning Creates a data archive for a complete system backup Backs up the complete system data directly on the system Com pactFlash Card CF card The option b...

Page 554: ... saved on the system CF card The following takes option as an example and the name of the data archive is arc_series arc by default You can use your favorite name for it 4 Select your desired folder and press this key to open it 5 Press this softkey to confirm and the archive information dialog opens 6 Specify the properties of the archive and press this softkey The con trol system starts creation...

Page 555: ...tartup archive and press this softkey Note that the option appears only after you have created an archive in the default directory If you use the option you also need to select the backup path and find the backup archive 4 Press this softkey to confirm the archive information 5 Press this softkey to continue and start restoring the startup archive The control system restarts to complete restoring ...

Page 556: ...storing the user cycles on the control system This folder is visible with the manufacturer password Backs up the files onto an USB stick Backs up the files to an external PC through the Ethernet interface For more information see section External data backup through the Ethernet interface Page 557 Backs up the files in the folder for storing the manufacturer files on the control system This folder...

Page 557: ... data files to your PC by means of a connected network drive The network drive functions based on the Ethernet connection between the control system and a PC Creating and connecting a network drive Prerequisite A network connection has been established between the control system and the PC For more information about establishing Ethernet connections see section Configuring the Ethernet connection ...

Page 558: ...lows The drive icon is yellow if the network drive is connected successfully otherwise the icon is gray You can delete a selected network drive using this softkey Note After you properly configure all the settings for the direct connection between the control system and the network drive if the network drive connection is still invalid contact your Windows system administrator for possible problem...

Page 559: ...ew the network drive s created 5 Enter the desired network drive with this key 6 Press this softkey to paste the copied file into the current directory After the file is successfully pasted you can find it in the corresponding directory on your PC Data backup 8 2 External data backup Diagnostics Manual Diagnostics Manual 06 2015 6FC5398 6DP10 0BA2 559 ...

Page 560: ...Data backup 8 2 External data backup Diagnostics Manual 560 Diagnostics Manual 06 2015 6FC5398 6DP10 0BA2 ...

Page 561: ... control system boots once the message Press the SE LECT key to enter set up menu appears press this key 6 Use the cursor key to select the option of Software update in the Set up menu and press this key Note If you want to stop updating the control system at this point of time you can switch off the control system and then remove the USB stick 7 Select the update file and press this key to confir...

Page 562: ...13 Press this key or the key combination below to clear the alarms Updating software Diagnostics Manual 562 Diagnostics Manual 06 2015 6FC5398 6DP10 0BA2 ...

Page 563: ...ic memory block DRF Differential Resolver Function Differential resolver function handwheel DRY Dry run feedrate I O Input Output Input output FIFO First In First Out Method of storing and retrieving data in a memory FRAME Data set coordinate conversion with the compo nents zero work offset rotation scaling mirroring CRC Cutter Radius Compensation Cutter radius compensation GUD Global User Data Gl...

Page 564: ...dard for plug in memory cards PG Programming device Programming device PLC Programmable Logic Controller Programmable logic controller PPU Panel Processing Unit Panel based control QEC Quadrant Error Compensation Quadrant error compensation RAM Random Access Memory Program memory that can be read and written to REF POINT Reference point approach in JOG mode REPOS Repositioning in JOG mode RPA R pa...

Page 565: ...Abbreviation Source of abbreviation Meaning TC Tool Change Tool change TM Tool Management Tool management Appendix A Diagnostics Manual Diagnostics Manual 06 2015 6FC5398 6DP10 0BA2 565 ...

Page 566: ...Appendix A Diagnostics Manual 566 Diagnostics Manual 06 2015 6FC5398 6DP10 0BA2 ...

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