Siemens SIMATIC ET 200iSP Operating Instructions Manual Download Page 294

Page: 294 / 384

Measuring range ± 80

Units

Range

decimal

hexadecimal

- 80.003

-27649

93FF

Underrange

- 94.074

-32512

8100

< - 94,074

-32768

8000

Underflow

Measuring ranges for current: 0 to 20 mA, 4 to 20 mA

Table 13-13 SIMATIC S7 format: Measuring ranges 0 to 20 mA, 4 to 20 mA

Measuring range 0

to 20 mA

Measuring range

4 to 20 mA

Units

Range

decimal

hexadecimal

> 23,5178

> 22,8142

32767

7FFF

Overflow

23.5178

22.8142

32511

7EFF

Overrange

20.0007

20.0005

27649

6C01

20.0000

27648

6C00

15.0000

16.0000

20736

5100

Nominal range

0.0000

4.0000

Negative values

are not supported

3.9995

-1

FFFF

Underrange

1.1852

-4864

ED00

< 1,1852

-32768

8000

Underflow

Measuring ranges for resistance-type sensor: 600 Ω absolute and 1000 Ω absolute

Table 13-14 SIMATIC S7 format: Measuring ranges 600 Ω absolute and 1000 Ω absolute

Measuring range

600 Ω

Measuring range

1000 Ω

Units

Range

decimal

hexadecimal

> 705.53

> 1175.89

32767

7FFF

Overflow

705.53

1175.89

32511

7EFF

Overrange

600.02

1000.04

27649

6C01

600.00

1000.00

27648

6C00

450.00

750.00

20736

5100

Nominal range

0.00

Analog electronic modules
13.8 Representation of analog values

ET 200iSP

294

Operating Instructions, 11/2017, A5E00247483-07

Summary of Contents for SIMATIC ET 200iSP

Page 1: ...view 1 Commissioning guideline 2 Configuration options 3 Installing 4 Wiring 5 Commissioning and Diagnostics 6 Maintenance 7 General technical specifications 8 Terminal modules 9 Power Supply 10 Interface module 11 Digital electronic modules 12 Analog electronic modules 13 Other modules 14 Appendix A ...

Page 2: ...l are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are us...

Page 3: ...cal training in electro engineering Knowledge of the relevant electrotechnical safety regulations Knowledge of methods of installing explosion proof electrical equipment Knowledge of safety regulations regarding the workplace Commissioning the ET 200iSP Knowledge of all electrical and functional parameters and properties of the ET 200iSP Knowledge of the functions and commissioning of PROFIBUS DP ...

Page 4: ...ation landscape In the section AUTOHOTSPOT you can find a list of additional information sources for SIMATIC S7 and the ET 200 distributed I O system Guide This manual describes the hardware of the ET 200iSP distributed I O station It consists of introductory sections and reference sections technical specifications Installing and wiring the ET 200iSP distributed I O station Commissioning and diagn...

Page 5: ...tion system For details please contact your local Training Center or the Central Training Center in Nuremberg D 90327 Germany You can find additional information on the Internet http www sitrain com Technical support You can contact the Technical Support for all the A D products by means of the Web form Internet http www siemens de automation support request for the support request You can find ad...

Page 6: ...ration of Siemens products and solutions it is necessary to take suitable preventive action e g cell protection concept and integrate each component into a holistic state of the art industrial security concept Third party products that may be in use should also be considered You can find more information about industrial security on the Internet http www siemens com industrialsecurity To stay info...

Page 7: ...d the electronics modules 34 2 8 Setting the PROFIBUS address 35 2 9 Configuring the Example 35 2 9 1 Configuring S7 400 35 2 9 2 Configuring and assigning parameters for the ET 200iSP 38 2 10 Programming the Sample Configuration 41 2 11 Putting the Example into Operation 41 2 12 Evaluating the diagnostics 42 2 13 Removing and inserting of modules 42 2 14 Wire break of NAMUR encoder on digital inp...

Page 8: ...counters 75 3 17 Metering frequencies 76 3 17 1 Properties 76 3 17 2 Principle of operation 76 3 17 3 Configuring frequency meters 77 3 17 4 Assigning parameters for the frequency meters 78 3 18 Redundancy with IM 152 79 3 18 1 Introduction 79 3 18 2 Redundancy with S7 DP Masters 80 4 Installing 83 4 1 Installation rules 83 4 2 Installing the mounting rail 91 4 3 Installing the terminal module for...

Page 9: ...ation using SIMATIC PDM 140 6 5 Diagnostics Using the Process Image Input Table 141 6 6 Status and error LEDs on the ET 200iSP 142 6 7 Commissioning and starting up the ET 200iSP 147 6 7 1 Safety Information 147 6 7 2 Requirements for commissioning 148 6 7 3 Commissioning the ET 200iSP 148 6 7 4 Figure Starting up the ET 200iSP 150 6 7 5 Startup of the ET 200iSP with IM 152 redundancy 151 6 7 6 St...

Page 10: ...B UC 204 9 3 Terminal modules TM IM EM 60S and TM IM EM 60C 207 9 4 Terminal module TM IM IM 210 9 5 Terminal modules TM EM EM 60S and TM EM EM 60C 213 9 6 Terminal module TM RM RM 216 10 Power Supply 221 10 1 Power supply PS 24 VDC 221 10 2 Power supply PS 120 230 VAC 224 11 Interface module 227 11 1 Interface module IM 152 227 11 2 Parameters for the IM 152 230 11 3 Identification and Message Fu...

Page 11: ...3 4 Analog electronics module 4 AI RTD 278 13 5 Analog electronics module 4 AI TC 282 13 6 Analog electronics module 4AO I HART 286 13 7 Identification and Message Functions I M 290 13 8 Representation of analog values 291 13 8 1 Overview 291 13 8 2 Analog value representation for measuring ranges with SIMATIC S7 292 13 8 3 Measuring ranges of the analog input modules in S7 format 293 13 8 4 Outpu...

Page 12: ...output modules 345 A 3 6 Reaction times for analog input modules 345 A 3 7 Reaction times for analog output modules 346 A 4 Address space of the inputs and outputs 348 A 4 1 Digital input module 348 A 4 2 Digital output module 350 A 4 3 Digital output module 2 DO Relay UC60V 2A 351 A 4 4 Analog input modules 351 A 4 5 Analog output modules 352 A 4 6 Analog input modules with HART 4 AI I 2WIRE HART...

Page 13: ...ission protocol DP stands for distributed peripheral I O Physically PROFIBUS DP is either an electrical network based on a shielded two wire cable or an optical network based on a fiber optic cable The DP protocol allows fast cyclic data exchange between the control CPU and the distributed I O devices PROFIBUS RS 485 IS In contrast to PROFIBUS DP PROFIBUS DP RS 485 IS is intrinsically safe protect...

Page 14: ...S DP network The figure below illustrates a typical PROFIBUS DP network structure The DP master is integrated in the relevant device for example the S7 400 as a PROFIBUS DP interface The ET 200iSP distributed I O stations are connected to the DP masters via PROFIBUS DP and PROFIBUS RS 485 IS 7 L63 7 L63 352 86 56 6 6 7 0 352 86 3 3 3 56 6 RXSOHU D DUGRXV DUHD RQH D DUGRXV DUHD RQH Figure 1 1 Typic...

Page 15: ...s the data to the DP master This means you can adapt the configuration to suit your on site requirements Every ET 200iSP consists of a power supply module an interface module and a maximum of 32 electronic modules for example digital electronics modules Remember not to exceed the maximum current consumption Terminal modules and electronic modules In principle the ET 200iSP distributed I O device c...

Page 16: ...ctronic modules Terminating module Terminal module TM RM RM TM EM EM terminal modules TM IM EM terminal module Terminal module TM PS A TM PS A UC Figure 1 2 View of the ET 200iSP distributed I O station Product overview 1 2 ET 200iSP Distributed I O Station ET 200iSP 16 Operating Instructions 11 2017 A5E00247483 07 ...

Page 17: ...mponent Function Image Enclosure is an additional measure to further in crease safety avoiding the production of high temperatures sparks and electric arcs Mounting rail is the rack for the ET 200iSP You install the ET 200iSP on the mounting rail Product overview 1 2 ET 200iSP Distributed I O Station ET 200iSP Operating Instructions 11 2017 A5E00247483 07 17 ...

Page 18: ...uct version 7 and higher TM IM EM for the interface module TM IM IM for the redundant interface module TM EM EM for the electronic modules TM RM RM for the electronic module 2DO Relay UC60V 2A 70 36 70 36 8 70 36 70 36 8 70 0 0 70 0 0 70 0 0 70 50 50 Power supply PS is plugged into terminal module TM PS A TM PS A UC or TM PS B TM PS B UC The power supply module supplies the electronic circuits and...

Page 19: ...or NAMUR sensors digital output relay module Analog electronic modules with current and resistance measurement circuit thermoresistor and thermocouples analog output Reserve module Watchdog module Terminating module completes the ET 200iSP RS 485 IS Coupler couples PROFIBUS DP to PROFIBUS RS 485 IS Labeling sheet DIN A4 perforated foil for machine labeling or printing 80 strips per labeling sheet ...

Page 20: ...ower bus Reduced effort required for wiring Connection system Screw or spring terminals Use of most suitable terminating technique Intrinsically safe inputs and outputs complying with Ex ia IIC Intrinsically safe sensors actuators and HART field devices up to Zone 0 20 can be connected Automatic coding of the I O modules Quick and reliable module replacement Large label Adequate space for clear id...

Page 21: ...rts the connection of intrinsically safe sensors actuators and HART field devices located in Zone 0 20 and in the safe area The sensors actuators and HART field devices must be certified for operation in the corresponding hazardous areas You will find an overview of the zone divisions in the following table Table 1 3 Classification of zones Hazardous areas Explosion hazard Example Zone 0 20 Long t...

Page 22: ...he ex plosion within the module Increased safety enclo sure e In the Zone 1 hazardous area the ET 200iSP must be installed in an additional enclosure The enclosure must have the increased safety e type of protection This type of protection involves addition al measures to avoid the occurrence of high temperatures sparks and arc over In the Zone 2 hazardous area this type of protection is unnecessa...

Page 23: ... DVVHPEO 7 L63 G H LD LE 7 Meaning Ex ia ib d e IIC T4 Explosion protection marking Type of protection intrinsic safety up to zone 0 Type of protection intrinsic safety up to zone 1 Type of protection explosion proof enclosure Type of protection increased safety Explosion group for hydrogen Temperature Class Maximum permitted surface temperature 135 C Electronic module 2 DO Relay UC60V 2A Ex eibmb...

Page 24: ... control system With PCS 7 the ET 200iSP is directly attached to the control system P 6 3 3 6 26 3 3 6 6 352 86 56 6 352 86 3 QGXVWULDO WKHUQHW RPSRQHQWV RI 3 6 56 6 RXSOHU RQILJXULQJ YLD 6 ILOH 2SHUDWRU FRQWURO DQG PRQLWRULQJ ZLWK LQ 6HWWLQJ 3DUDPHWHUV ZLWK 6 0 7 3 0 D DUGRXV DUHD RQH LJKHU OHYHO OD HU RQILJXUDWLRQ DQG SDUDPHWHU DVVLJQPHQW ZLWK 67 3 RQH RZHVW OHYHO DFWXDWRUV VHQVRUV ILHOG GHYLFHV...

Page 25: ...Figure 1 3 Integration in the Control System Product overview 1 4 Figure Integration in the Control System ET 200iSP Operating Instructions 11 2017 A5E00247483 07 25 ...

Page 26: ...Product overview 1 4 Figure Integration in the Control System ET 200iSP 26 Operating Instructions 11 2017 A5E00247483 07 ...

Page 27: ... guides you step by step through a concrete example until you have created a functioning application While working through the example you will learn the basic hardware and software functions of your ET 200iSP ET 200iSP Operating Instructions 11 2017 A5E00247483 07 27 ...

Page 28: ...ecks This standard also contains the directives of international standard IEC 60 079 17 DANGER Observe the installation regulations When laying cables and wiring in hazardous areas make sure that you adhere to the installation regulations complying with EN 60 079 14 and any regulations specific to your country When operating the ET 200iSP in areas with combustible dust you need to observe EN 61241...

Page 29: ...7972 0DA60 0XA0 1 PROFIBUS DP cable for example 6XV1830 0EH10 2 NAMUR sensor for example BERO 3RG 4612 1NA00 1 1 wire On button normal suppliers 3 LEDs with series resistor normal suppliers 1 Universal rack 6ES7400 1TA01 0AA0 1 Power supply module PS S7 400 6ES7407 0DA02 0AA0 1 CPU CPU S7 416 3 DP 6ES7416 3XR05 0AB0 1 Programming device PG with PROFIBUS DP interface installed STEP 7 software Versi...

Page 30: ...uration wiring and power sources not illustrated 2 1 085 6 URXQG EXV 3 56 6 RXSOHU 3URJUDPPLQJ GHYLFH ZLWK 3 Figure 2 1 Overview of the sample configuration Commissioning guideline 2 4 Overview of the Configuration ET 200iSP 30 Operating Instructions 11 2017 A5E00247483 07 ...

Page 31: ...TM EM EM Terminating module 2 5 2 Installing the S7 400 Installing the S7 400 1 Install the rack on a stable surface Refer to Operating Instructions Automation System S7 400 Hardware and Installation http support automation siemens com WW view en 1117849 2 On the left of the rack start by installing the separete modules hang in swivel into position screw on tightly Insert the modules in the follow...

Page 32: ... or in the safe area Use an enclosure 2 6 Wiring the Sample Configuration Wiring the TM PS A 0 3 Figure 2 2 Wiring the TM PS A Commissioning guideline 2 6 Wiring the Sample Configuration ET 200iSP 32 Operating Instructions 11 2017 A5E00247483 07 ...

Page 33: ...SP and the power supply PS with the equipotential bonding PA Use the grounding bolts to secure to the mounting rail 4 The CPU 416 3 DP interface X2 DP with the RS 485 IS coupler as shown above using a PROFIBUS DP cable PROFIBUS connector 6ES7972 0BB50 0XA0 5 The interface IM 152 with the RS 485 IS coupler as shown earlier Use a PROFIBUS DP cable PROFIBUS connector 6ES7972 0BB50 0XA0 6 The TM PS A ...

Page 34: ...ing Modules Insert the modules in the following order Power supply PS 24 VDC Interface module IM 152 2 x 8 DI NAMUR 3 x 4 DO DC17 4V 27mA See also Installing Terminal Modules for the Interface Module and Electronics Modules Page 96 Commissioning guideline 2 7 Inserting the interface module and the electronics modules ET 200iSP 34 Operating Instructions 11 2017 A5E00247483 07 ...

Page 35: ...IBUS address Page 131 2 9 Configuring the Example 2 9 1 Configuring S7 400 Step 1 Open STEP 7 Step 2 If the New Project Wizard opens close it with Cancel Step 3 Go to the main menu of the SIMATIC Manager and select File New A dialog box opens in which you enter ET 200iS as the name and then close the dialog with OK Commissioning guideline 2 9 Configuring the Example ET 200iSP Operating Instruction...

Page 36: ...ue and then return to the catalog and open the folders SIMATIC 400 PS 400 and Standard PS 400 until you can see PS 407 4A Double click on this icon The power supply module now occupies slot 1 Step 8 Next select slot 3 then go to SIMATIC 400 via CPU 400 CPU 416 3 DP and 6ES7416 3XR05 0AB0 A double click opens a window titled Properties PROFIBUS interface DP Acknowledge this with OK The CPU is enter...

Page 37: ...the main menu you can save the changes with Station Save and Compile Figure 2 6 Configuring the S7 400 Commissioning guideline 2 9 Configuring the Example ET 200iSP Operating Instructions 11 2017 A5E00247483 07 37 ...

Page 38: ...og and open PROFIBUS DP and ET 200iSP so that you can see IM 152 Double click this icon to insert an ET 200iSP station In the dialog box that opens change the address to 3 and confirm with OK At the bottom left you can now see the new slots with an IM 152 in slot 2 Commissioning guideline 2 9 Configuring the Example ET 200iSP 38 Operating Instructions 11 2017 A5E00247483 07 ...

Page 39: ...4 DO DC17 4V27mA modules Figure 2 7 Configuring and Assigning Parameters for the ET 200iSP Step 3 Double click on the first module in the configuration table slot 4 8 DI NAMUR and select the Parameters tab Commissioning guideline 2 9 Configuring the Example ET 200iSP Operating Instructions 11 2017 A5E00247483 07 39 ...

Page 40: ...hanges Module Slot Type Channel 0 Channel 1 Channel 2 7 1 4 8 x DI NAMUR NAMUR sensor NAMUR sensor Sensor type disabled 2 5 8 x DI NAMUR NAMUR sensor Sensor type Channel dis abled Sensor type disabled 3 6 4 x DO No change No change 4 7 4 x DO No change No change 5 8 4 x DO No change No change Step 5 Save the configuration with File Save and download it to the CPU withPLC Download Commissioning gui...

Page 41: ...ee the block OB1 Double click on OB1 and confirm the dialog with OK Enter the following STL program STL Explanation A I 514 0 If button 514 0 is active R C 0 set counter to 0 A I 512 0 If BERO 512 0 is active CU C 0 increment by 1 A I 513 0 If BERO 513 0 is active CD C 0 decrement by 1 AN C 0 Is counter 0 Q 512 0 YES then output 512 0 is active L C 0 Load counter in ACCU L 3 Load 3 in ACCU I Is co...

Page 42: ...gnostic frame from the Chapter AUTOHOTSPOT 2 13 Removing and inserting of modules Removing and inserting digital electronics module 8 DI NAMUR 1 Remove the first of the three electronics modules 8 DI NAMUR from the terminal module during operation 2 Monitor the status LEDs on the IM 152 SF lit diagnostic message exists BF off ON lit PS ON lit Result The ET 200iSP continues to operate problem free ...

Page 43: ...Status LED IM 152 SF on diagnostic message exists Status LEDs electronic module 8 DI NAMUR SF on diagnostic message exists 3 off on 3 Evaluate the diagnostic message Result Station status 1 byte 0 Bit 3 is set External diagnostics ID related diagnostics Byte 7 3 is set slot 4 Channel related diagnostics Byte 25 10000011B slot 4 Byte 26 01000000B channel 0 Byte 27 00110B wire break 4 Connect the wi...

Page 44: ...Commissioning guideline 2 14 Wire break of NAMUR encoder on digital input module ET 200iSP 44 Operating Instructions 11 2017 A5E00247483 07 ...

Page 45: ... Example The following schematic shows an example of a possible configuration of the ET 200iSP distributed I O station P 6ZLWFK VHQVRUV 1 085 VHQVRU RXQW SXOVH IUHTXHQF 9DOYHV UHOD V ZLUH WUDQVGXFHU 5HVLVWDQFH WKHUPRPHWHU 7KHUPRFRXSOHV 57 ILHOG GHYLFHV RDGV DW FXUUHQW RXWSXW Figure 3 1 Example of an ET 200iSP configuration ET 200iSP Operating Instructions 11 2017 A5E00247483 07 45 ...

Page 46: ...ion via Low ac tive intrinsically safe switching signal 4 DO DC23 1V 20mA SHUT DOWN L 4 DO DC17 4V 27mA SHUT DOWN L 4 DO DC17 4V 40mA SHUT DOWN L 2 output channels up to 60 VDC up to 60 VAC 2 DO Relay UC60V 2A Measuring currents with two wire measuring transducers stand ard applications Measuring currents with HART field devices 2 wire transducers HART communication 4 input channels Input range 4 ...

Page 47: ...ble 3 2 Modules and terminal modules Modules Terminal modules TM PS A TM PS B TM PS A UC TM PS B UC TM IM IM TM IM EM 60S TM IM EM 60C TM EM EM 60S TM EM EM 60C TM RM RM 60S Order No 6ES7193 7DA10 0AA0 7DB10 0AA0 7DA20 0AA0 7DB20 0AA0 7AB00 0AA0 7AA00 0AA0 7AA10 0AA0 7CA00 0AA0 7CA10 0AA0 7CB00 0AA0 Power supply PS 24 VDC up to product ver sion 6 x Power supply PS 24 VDC up to product ver sion 7 x...

Page 48: ...WARNING Connect only intrinsically safe devices to PROFIBUS RS 485 IS All devices connected to PROFIBUS RS 485 IS must be intrinsically safe Do not connect voltage measuring devices oscillographs and bus testers to PROFIBUS RS 485 IS Rules for configuring the ET 200iSP in Zone 1 If you use the ET 200iSP in zone 1 you must adhere to the following rules 1 Installation of ET 200iSP in an enclosure wi...

Page 49: ... 86 3 EXV OLQH 56 6 RXSOHU QFORVXUH GHJUHH RI SURWHFWLRQ H 6DIH DUHD D DUGRXV DUHD RQH QFORVXUH GHJUHH RI SURWHFWLRQ H XV FRQQHFWRU 0 DXG XV FRQQHFWRU ZLWK LQWHJUDWHG WHUPLQDWLQJ UHVLVWRU Figure 3 2 Configuration Options for the ET 200iSP in Zone 1 Rules for configuring the ET 200iSP in Zone 21 If you use the ET 200iSP in zone 21 you must adhere to the following rules 1 Install the ET 200iSP in a ...

Page 50: ...efer to appendix Order numbers Page 335 2 See points 2 to 5 Rules for Configuring the ET 200iSP in Zone 1 DANGER Conductive dust If the Zone 22 potentially explosive area is subject to conductive dust for example metal dust the rules for zone 21 apply Rules for configuring the ET 200iSP in the safe area If you use the ET 200iSP in a safe area you must adhere to the following rules 1 Installation o...

Page 51: ...he technical specifications of the electronic modules of the ET 200iSP ET 200iSP modules Sensors Actuators HART field devi ces DEOH DEOH 8 3 8L L 3L L L U0 max output voltage I0 max output current P0 max output power C0 max external capacity L0 max external inductance Ccable max capacitance wire cable Lcable max inductance Ui max input voltage Ii max input current Pi max input power Ci max inner c...

Page 52: ...sportation and storage e g for servicing and immediately removed from the potentially explosive area The enclosure in which the ET 200iSP is installed must be approved for device group I category M2 Observe all other requirements concerning use of the ET 200iSP in the potentially explosive area 3 6 Restricted Number of Connectable Electronics Modules Number of electronic modules Each ET 200iSP sta...

Page 53: ... 132 VAC up to 50 C Refer to technical specifications in the section Power Supply PS 120 230 VAC 3 Product version 5 and higher Procedure Check the operational current consumption of your ET 200iSP configuration The limit value specified in the table column operational current consumption in mA must not be exceeded 1 Multiply the operational current per module by the number of modules then enter t...

Page 54: ...tal Mod ules Total Current Consump tion max 32 max effective current output Without power supply PS and IM 152 Operational current consumption of WATCHDOG module 2 mA x number of connected digital output modules Refer to above table for values Example An ET 200iSP consists for example of the following electronic modules 1 power supply module PS 24 VDC 5 x 8 DI NAMUR modules 5 modules 4 DO DC17 4V ...

Page 55: ...C60V 2A x 100 mA 4 AI I 2WIRE HART x 3 280 mA 840 mA 4 AI I 4WIRE HART x 5 27 mA 135 mA 4 AI RTD x 5 19 mA 95 mA 4 AI TC x 4 17 mA 68 mA 4 AO I HART x 3 295 mA 885 mA Reserved x WATCHDOG x 2 mA x DO Total Mod ules Total Current Consump tion 4348 mA max 32 5000 mA Without power supply PS and IM 152 Operational current consumption of WATCHDOG module 2 mA x number of connected digital output modules ...

Page 56: ...ation Refer to technical specifications Power supply PS 24 VDC Page 221 and technical specifications Power supply PS 120 230 VAC Page 224 Width of ET 200iSP The maximum configuration width ET 200iSP power supply interface module 32 electronic modules terminating module is 1 095 m with one power supply and one IM 152 1 185 m with two power supplies and two IM 152 Address space The interface module ...

Page 57: ...requisites The ET 200iSP can be used as publisher for direct data exchange cross communication This requires no configuration The DP master you are using must of course also support direct data exchange You will find information on this in the description of the DP master Principle of operation Direct data exchange is characterized by PROFIBUS DP nodes which listen on the bus and know which data a...

Page 58: ... M data is generated during configuration and written to the module Identification data I M this information stored on a module that supports you when Troubleshooting in a system Checking the system configuration Locating hardware changes in a system Reading and writing the identification data with STEP 7 HW Config shows the I M in the Module status IM 152 and Properties DP Slave tabs For informat...

Page 59: ...emented when the product version and or the firm ware of the module changes SW_REVISION read 4 bytes Depends on the product version Provides information on the firmware ver sion of the module If the firmware version is incremented then the product version HW_REVISION of the module is incre mented as well REVISIONS_COUNTER read 2 bytes Provides information on the assigned changes on the module Afte...

Page 60: ... the second power supply PS without interruption Requirements Terminal module TM PS A TM PS A UC Terminal module TM PS B TM PS B UC 2 x Power Supply PS IM 152 V2 0 and higher Combination options of the power supply PS with TM PS A and TM PS B TM PS A TM PS B PS 24 VDC PS 24 VDC All product versions Combination options of the power supply PS with TM PS A UC and TM PS B UC TM PS A UC TM PS B UC PS 2...

Page 61: ...ct a separate power supply to each TM 5 Finally fit the TMs with Power Supply PS 1 and PS 2 70 36 70 36 8 70 36 70 36 8 36 36 Figure 3 5 Redundancy of the Power Supply example Parameter Assignment Only those parameters that are relevant for the redundancy of the power supply are explained below These are part of the parameters of the IM 152 interface module Table 3 7 Parameters for redundancy of t...

Page 62: ...rt automation siemens com WW view en 14044916 What points should you note when planning the ET 200iSP stations Construct the ET 200iSP station entirely using terminal modules and a terminating module Add components to the ET 200iSP outwards from the interface module starting with the necessary electronic modules Fill the remaining slots with the reserve modules as far as the terminating module All...

Page 63: ...ent was repor ted before you started to reas sign parameters the SF LEDs on the CPU IM or module may be lit even though the module is operating properly and the diag nostic event has been cleared Only make new parameters settings when there is no diagnostic event pending or Remove and insert module 4 DO DC23 1V 20mA SHUT DOWN H L 4 DO DC17 4V 27mA SHUT DOWN H L 4 DO DC17 4V 40mA SHUT DOWN H L 2 DO...

Page 64: ...he installed reserve modules with electronic modules If you have fitted a slot cover on the last free slot it is not expandable Note that terminal modules TM RM RM are required for electronic modules 2DO Relay UC60V 2A Example Replacement of configured electronic modules 1 Replace the electronic modules or reserve modules with gaps in the configuration HW config 2 Execute the Save and Compile menu...

Page 65: ...4 2XG03 0AB0 8 V3 1 3 CPU 414 2 with 384 kB 6ES7414 2XJ01 0AB0 9 CPU 414 3 6ES7414 3XJ00 0AB0 8 V3 1 3 CPU 414 4H 6ES7414 4HJ00 0AB0 1 V3 1 3 CPU 416 1 6ES7416 1XJ02 0AB0 9 CPU 416 2 with 800 kB 6ES7416 2XK02 0AB0 8 V3 1 3 CPU 416F 2 6ES7416 2FK02 0AB0 2 V3 1 3 CPU 416 2 mit 1 6MB 6ES7416 2XL01 0AB0 9 CPU 416 3 6ES7416 3XL00 0AB0 8 V3 1 3 CPU 417 4 6ES7417 4XL00 0AB0 6 V3 1 3 CPU 417 4H 6ES7417 4H...

Page 66: ...system solution accurate to 20 ms For a detailed description of the time sampling and the time of day synchronization consult the PCS 7 function manual 10 ms time stamping Principle of operation A modified input signal is assigned a time stamp and stored in a buffer data record If time stamped signals exists or a data record is full a hardware interrupt is generated to the DP master The buffer is ...

Page 67: ...ou require the 8 DI NAMUR electronics module with the 8DI NAMUR configuration Time stamping is not possible with any other configuration of the 8DI NAMUR electronics module How time stamping works You can configure the monitoring of digital inputs for signal changes in HW Config The following can be monitored Signal entering leaving state as rising or falling edge The IM 152 stamps these changed i...

Page 68: ...ons in the redundant system Both IM 152 save the messages of the time stamped signals After a changeover from the active to the passive IM 152 the new active IM 152 can relay the current messages to WinCC During the switch between the two IM 152 the signal changes are not time stamped In WinCC you can recognize in which time span not time stamping occurred Configuration options 3 15 Time stamping ...

Page 69: ...WULEXWHG 2 ZLWK 0 Figure 3 8 Sample configuration with 2 IM 152s for redundancy in an H system 3 15 3 Time synchronization with a flexible time interval Description The synchronization interval can be set in the configuration tool The longer the synchronization interval is set the lower the accuracy of the time stamping Configuration options 3 15 Time stamping ET 200iSP Operating Instructions 11 2...

Page 70: ...ware for example HW Config 3 16 2 Principle of operation 16 bit up counters standard counting function The counting range is always 0 to 65 535 With each count pulse at the digital input the count is incremented by 1 Once the count limit is reached the counter is reset to 0 and it counts up again from this value If there is counter overflow the corresponding output is set in the PII A positive edg...

Page 71: ...n from this value The positive edge of the Reset counter control signal resets the selected setpoint and the corresponding output in the PII A positive edge of the Reset output control signal resets the output in the PII This does not affect the current count value The GATE control signal pauses the counting on a positive edge At the same time the assigned output in the PII is reset Count pulses a...

Page 72: ...that of the 16 bit down counter Channel 1 has no function 3 16 3 Configuring counters Procedure in HW Config Drag the required configuration 2 Count 6 DI NAMUR or 2 Count 6 Control from the hardware catalog to the configuration table with the mouse or set the configuration with the parameters 2 Count 6 DI NAMUR configuration Assignment of the digital inputs on electronic module 8 DI NAMUR Addition...

Page 73: ... 5 6 Counter 2 does not apply to 32 bit down counters Channel 2 9 10 Digital input 2 Channel 3 13 14 Digital input 3 Channel 4 3 4 Digital input 4 Channel 5 7 8 Digital input 5 Channel 6 11 12 Digital input 6 Channel 7 15 16 Digital input 7 Configuration options 3 16 Counting ET 200iSP Operating Instructions 11 2017 A5E00247483 07 73 ...

Page 74: ...HG YDOXH RI FRXQWHU 6SHFLILHG YDOXH RI FRXQWHU 1RW DVVLJQHG 1RW DVVLJQHG RQWURO VLJQDO 7 RQWURO VLJQDO 7 RQWURO VLJQDO 5HVHW FRXQWHU RQWURO VLJQDO 5HVHW FRXQWHU RQWURO VLJQDO 5HVHW FRXQWHU RXWSXW RQWURO VLJQDO 5HVHW FRXQWHU RXWSXW LWV WR LWV WR LWV WR LWV WR LWV WR LWV WR LWV WR LWV WR Figure 3 12 POI with 2 Count 6 DI NAMUR configuration 2 Count 6 Control configuration With this configuration you...

Page 75: ... on electronic module 8 DI NAMUR in the configuration table and start parameter assignment Parameters Only those parameters that are relevant for the counters are explained below These belong to the parameters of electronic module 8 DI NAMUR and depend on the selected configuration Table 3 12 Parameters for the counters Parameters Setting Description Sensor type counter in puts Channel disabled NA...

Page 76: ... of operation Frequency measurement The signal frequencies are identified from the input signals of channel 0 or 1 of the electronic module To calculate the frequency the signals are measured within a configurable gate The frequency is displayed as 16 bit value in fixed point format and transferred to the PII The frequency meter calculates the frequency according to the follow formula UHTXHQF 1XPE...

Page 77: ...input assignments refer to the technical data for the 8 DI NAMUR electronic module Table 3 13 Assignment of the digital inputs for 2 Trace 6 DI NAMUR Digital input Terminal Assignment Channel 0 1 2 Frequency counter 1 Channel 1 5 6 Frequency counter 2 Channel 2 9 10 Digital input 2 Channel 3 13 14 Digital input 3 Channel 4 3 4 Digital input 4 Channel 5 7 8 Digital input 5 Channel 6 11 12 Digital i...

Page 78: ...LQSXW LJLWDO LQSXW LWV WR LWV WR LWV WR LWV WR Figure 3 13 PII with 2 Trace 6 DI NAMUR Configuration Assignment of the process output image POI The POI is not assigned 3 17 4 Assigning parameters for the frequency meters Procedure in HW Config Double click on electronic module 8 DI NAMUR in the configuration table and start parameter assignment Configuration options 3 17 Metering frequencies ET 20...

Page 79: ... metering frequencies remember the following rules High frequencies 4 kHz Set a low measuring window 50 ms Variable medium frequencies set medium measuring window 200 ms Low frequencies 1 kHz Set a high measuring window 1 s 3 18 Redundancy with IM 152 3 18 1 Introduction Properties You can operate the ET 200iSP in redundant mode on S7 DP masters for example S7 400H Power Supply of the ET 200iSP To...

Page 80: ... FREEZE commands does not take place during redundant operation Installation and wiring The H system is completely set up configured and parameterized 1 Install the ET 200iSP with terminal module TM IM IM 2 Connect a PROFIBUS RS 485 IS to each bus connector Each PROFIBUS RS 485 IS requires a separate RS 485 IS coupler 3 Fit the TM IM IM with two IM 152 interface modules V2 0 or higher Configuratio...

Page 81: ...ual S7 400H Automation System Introduction to the system 7 L63 70 0 0 5HGXQGDQW 3 PDVWHU V VWHPV 6 DXWRPDWLRQ V VWHP 56 6 RXSOHU LJLWDO LQSXWV Figure 3 14 Redundancy with 2 x IM 152 modules in an H system S7 400H as DP master You need STEP 7 V 5 0 or higher and the SIMATIC S7 H Systems software package to configure the S7 400H system DP master 1 and DP master 2 execute the same user program have t...

Page 82: ...Configuration options 3 18 Redundancy with IM 152 ET 200iSP 82 Operating Instructions 11 2017 A5E00247483 07 ...

Page 83: ... surface temperatures can occur during installation The following activities jobs are forbidden when the ET 200iSP is operating and the power supply is applied to the terminal module TM PS A TM PS A UC Isolation disconnection of the power supply on the terminal module TM PS A TM PS A UC Releasing the fastening screw of the terminating module Uninstalling the terminating module and any other modifi...

Page 84: ...20mA SHUT DOWN H 6ES7132 7RD01 0AB0 02 4 DO DC17 4V 27mA SHUT DOWN H 6ES7132 7RD11 0AB0 02 4 DO DC17 4V 40mA SHUT DOWN H 6ES7132 7RD21 0AB0 02 4 DO DC23 1V 20mA SHUT DOWN L 6ES7132 7GD00 0AB0 02 4 DO DC17 4V 27mA SHUT DOWN L 6ES7132 7GD10 0AB0 02 4 DO DC17 4V 40mA SHUT DOWN L 6ES7132 7GD20 0AB0 02 2 DO Relay UC60V 2A 6ES7132 7HB00 0AB0 01 4 AI I 2WIRE HART 6ES7134 7TD00 0AB0 05 4 AI I 4WIRE HART 6...

Page 85: ...86 56 6 H QFORVXUH RQH H DEOH JODQG L DEOH JODQG QSXWV DQG RXWSXWV L 3RZHU VXSSO H DEOH JODQG Figure 4 1 Enclosure for the ET 200iSP in Zone 1 Enclosure for the ET 200iSP in Zone 21 The ET 200iSP must be installed in a dust proof certified enclosure with degree of protection IP 6x according to directive 94 9 EC for category 2D Further requirements surface temperature for example can be found in th...

Page 86: ...3RZHU VXSSO PDQXIDFWXUHU GHFODUDWLRQ IRU RQH PXVW EH DYDLODEOH Figure 4 2 Enclosure for the ET 200iSP in Zone 21 Enclosure for the ET 200iSP in Zone 2 The ET 200iSP must be installed in an enclosure with at least degree of protection IP 54 A manufacturer declaration for zone 2 must be available for the enclosure in accordance with EN 60079 15 Refer to Order Numbers appendix Installing 4 1 Installa...

Page 87: ... 200iSP in Zone 22 The ET 200iSP must be installed in a dust protected enclosure with degree of protection IP 5x according to directive 94 9 EC for category 3D Further requirements surface temperature for example can be found in the certification document for the enclosure Refer to Order Numbers appendix Remove dust deposits from the enclosure and its immediate environment at regular intervals in ...

Page 88: ...RQH PXVW EH DYDLODEOH 3RZHU VXSSO Figure 4 4 Enclosure for the ET 200iSP in Zone 22 Enclosure for ET 200iSP in the Safe Area The ET 200iSP must be installed in an enclosure with at least degree of protection IP 20 Mounting position The ideal installation position is horizontal on a vertical surface Any other installation position is also possible however there are limitations with regard to ambien...

Page 89: ...ventilation PP PP PP PP LVWDQFH WR HQFORVXUH FRYHU RI DW OHDVW PP 1RW WDNLQJ VKLHOG FRQQHFWLQJ HOHPHQW RI FDEOHV LQWR DFFRXQW Figure 4 5 Minimum clearances to the enclosure Installing 4 1 Installation rules ET 200iSP Operating Instructions 11 2017 A5E00247483 07 89 ...

Page 90: ...PS 120 230 VAC from 20 to 50 C For all other mounting positions of the ET 200iSP Rules for installation During installation make sure that you keep to the following rules The mechanical design of the ET 200iSP starts with the terminal module TM PS A TM PS A UC Start with the installation of the terminal module approx 10 mm right of the grounding pin in order that the mounting location on the mount...

Page 91: ...ion by means of an electronic module The maximum configuration of the ET 200iSP distributed I O station is one power supply one interface module and 32 electronic modules Remember not to exceed the maximum current consumption Note Due to integrated coding the terminal modules can only be installed in the order described 4 2 Installing the mounting rail Properties The ET 200iSP distributed I O stat...

Page 92: ...5 mm 568 mm 8 830 mm 15 mm 800 mm 12 885 mm 8 5 mm 868 mm 13 1 Width of terminal modules 60 mm Required tools Wrench or screwdriver suitable for selected securing screws Required accessories To secure the mounting rail you can use the following types of screws Table 4 4 Securing screws For You can use Explanation Outer securing screws M6 cylinder head screw in accord ance with ISO 1207 ISO 1580 DI...

Page 93: ... between the two outer bores with b 2 The securing screws require an additional M6 hole at b 2 on the mounting rail see table above 4 3 Installing the terminal module for power supply PS Properties The terminal module TM PS A TM PS A UC is used to accommodate the Power Supply PS The terminal module TM PS B TM PS B UC is used to accommodate a second Power Supply PS of the ET 200iSP as redundant uni...

Page 94: ... screws are located on the front at the bottom of the terminal module An inserted Power Supply PS can only be uninstalled if both fastening screws are tightened on the terminal module Catch Figure 4 6 Installing terminal module TM PS A TM PS A UC Installing terminal module TM PS B TM PS B UC second Power Supply PS 1 Hang terminal module TM PS B TM PS B UC to the right of the TM PS A TM PS A UC on ...

Page 95: ...odule TM PS A TM PS A UC and if present on the TM PS B TM PS B UC 2 Use a screwdriiver to disconnect the cables from terminal module TM PS A TM PS A UC 3 Release the two fastening screws of the terminal module 4 Using the screwdriver as a lever force the slider on terminal module TM PS A TM PS A UC to its bottom end stop then slide the terminal module to the left Note The slider is located below t...

Page 96: ...y located to the right of TM PS A TM PS A UC or TM PS B TM PS B UC TM EM EM Terminal module for the electronic modules located to the right of terminal module TM IM EM or TM IM IM TM RM RM Terminal module for digital output module 2 DO Relay UC60V 2A located to the right of terminal module TM IM EM or TM IM IM The terminal modules can be prewired without electronic modules Requirements The mountin...

Page 97: ...f the supply voltage on the power supply PS or uninstall the power supply PS 2 Use a screwdriver 3 5 mm to detach the wiring at the terminal module 3 Use a screwdriver 4 5 mm to loosen the lock screws on the terminating module 4 Use the screwdriver to lever the catch on the previous left terminal module down to the stop 5 At the same time push the terminating module to the right 6 Keeping the catc...

Page 98: ...P mechanically you must screw the terminating module to the mounting rail If your ET 200iSP configuration leaves you with a gap in the last slot you must install a reserve module or the slot cover in this slot Install a slot cover if the ET 200iSP will not be expanded in the future The slot cover is integrated in the terminating module Replacing the slot cover with an electronic module during oper...

Page 99: ...blade Note To avoid the ET 200iSP slipping to the side the terminating module must be secured mechanically see point 4 The fastening screw is located on the front on the terminating module Figure 4 10 Installing the terminating module Uninstalling terminating module 1 Switch off the supply voltage on the power supply PS or uninstall the power supply PS 2 Remove the lock screw of the terminal modul...

Page 100: ...ng module The slot cover is fixed in bracket on the right of the terminating module 2 Insert this on the last slot of ET 200iSP Figure 4 11 Installing the slot cover Installing 4 5 Installing the Terminating Module and the Slot Cover ET 200iSP 100 Operating Instructions 11 2017 A5E00247483 07 ...

Page 101: ... the individual electronic modules with a slot 1 to 34 Requirements The terminal modules are installed There must not be any electronic modules inserted when you apply the slot number plates Position terminal module TM PS A TM PS A UC One plate at the top left Position of terminal modules TM IM EM TM EM EM and TM RM RM One plate at the top left and right Required tools 3 5 mm screwdriver for remov...

Page 102: ...al module Slot number plates Figure 4 13 Installing the slot number plates Removing slot number plates 1 Remove the electronic module from the terminal module 2 Using the screwdriver lever the slot number plate carefully from below out of the bracket Installing 4 6 Installing the Slot Number Labels ET 200iSP 102 Operating Instructions 11 2017 A5E00247483 07 ...

Page 103: ...e ET 200iSP in areas with combustible dust Zone 21 Zone 22 you must also comply with EN 61241 14 EMERGENCY STOP mechanisms in the safe area Emergency stop devices as defined in IEC 204 corresponds to DIN VDE 113 must remain effective in all operating modes of the plant or system Startup of the system after certain events The following table describes points to remember when your plant starts up fo...

Page 104: ...ly Table 5 3 24 VDC supply in the safe area With you must note the following Buildings exterior lightning protection Provide lightning protection meas ures e g overvoltage suppressor 24 VDC supply lines signal lines Interior lightning protection 24 VDC supply Safety isolation Protection against exterior electric effects The following table shows what you have to note to protect against electric ef...

Page 105: ...duc ers and actuators 1 Part 460 Main switch Part 1 Disconnector Short circuit and over load protection 2 Part 725 Single pole protection of circuits Part 1 With a groun ded secondary circuit single pole protection Safety isolation Reliable electrical isolation is required with modules that are powered with voltages 60 V DC or 250 V AC in other words the power supply of the ET 200iSP must be relia...

Page 106: ...Z YROWDJH GLVWULEXWLRQ IRU H DPSOH 71 6 V VWHP 9 XQFWLRQDO JURXQG IRU GLUHFW GLVFKDUJH RI LQWHUIHUHQFH OHYHOV WR WKH PRXQWLQJ UDLO YLD VSULQJ FRQWDFW 6DIH DUHD 0RXQWLQJ UDLO IRU FRQQHFWLRQ RI FDEOH VKLHOGV QFORVXUH H URXQG EXV 3 XV FDEOH D DUGRXV DUHD RQH 0RXQWLQ J UDLO Figure 5 1 Operating the ET 200iSP and PS 24 VDC with equipotential bonding Overall configuration with power supply PS 120 230 VA...

Page 107: ...g bolts Ex e The terminal module TM PS A TM PS A UC by means of the connection terminal EB The terminal module TM PS A TM PS A UC by means of the connection terminal EB Mounting rail for mounting the cable shields with an Ex e terminal DANGER It is not permitted to connection the equipotential bonding EB to the PE conductor of the supply system According to EN 60 079 14 equipotential bonding is ma...

Page 108: ...ematic shows the various potentials with the ET 200iSP The figure shows only the most important components 1 0 3 0 3RZHU VXSSO 36 OHFWURQLF PRGXOHV 3RWHQWLDO RI DX LOLDU SRZHU 3RWHQWLDOV RI 2 3RWHQWLDO RI 7 L63 3RWHQWLDO RI 3 LQWHUIDFH X LOLDU SRZHU 56 6 LQWHUIDFH DFNSODQH EXV 7 L63 0RXQWLQJ UDLO 3URFHVV HOHFWURQLFV 3URFHVV HOHFWURQLFV 3URFHVV HOHFWURQLFV 7HUPLQDWLQJ PRGXOH Figure 5 3 Potentials w...

Page 109: ...rminals are connected incorrectly to the sensors actuators or HART field devices the intrinsic safety is put at risk Connect only Ex i circuits to the intrinsically safe inputs and outputs of the electronic modules Check the wiring between the electronic modules and sensors actuators and HART field devices Wiring rules Table 5 6 Wiring rules for the ET 200iSP Wiring rules for TM PS A TM PS A UC TM...

Page 110: ...re not necessary Prerequisites Observe the wiring rules Required tool 3 5 mm screwdriver Procedure 1 Strip insulation from the wires 2 Insert the individual wires into the terminal 3 Tighten the screw Result The wire is clamped into the terminal module 5 4 3 Wiring terminal modules with spring terminals Properties In terminal modules with spring terminals the individual wires are affixed by insert...

Page 111: ...5 4 4 Grounding the mounting rail Properties The DIN rail of the distributed I O station must be connected to the ground bus equipotential bonding Requirements Perform the wiring with the power supply turned off Securing the ground cable to the Ex e grounding bolt of the mounting rail To avoid any interference the cross section of the grounding conductor for the mounting rail must be greater than ...

Page 112: ...m 3 Secure the other end to the ground bus PA Figure 5 4 Grounding the mounting rail 5 4 5 Wiring terminal module TM PS A TM PS A UC or TM PS B TM PS B UC Safety instructions for the power supply PS 24 VDC DANGER Threat to explosion protection in the Zone 1 and Zone 21 potentially explosive area In Zone 1 Zone 21 always switch off power before you disconnect the PS 24 VDC power supply cable on ter...

Page 113: ...n terminal module TM PS A UC or TM PS B UC In zone 21 you may only open the enclosure of the ET 200iSP when no explosive dust is present Properties Connect the ET 200iSP power supply to the terminal module TM PS A TM PS A UC Connect the power supply for redundancy to the terminal module TM PS B TM PS B UC The active Power Supply PS supplies interface module IM 152 and all electronic modules with t...

Page 114: ...S B UC make sure to connect the phase L1 and the neutral conductor N properly This is necessary to ensure a trouble free operation of the ET 200iSP 5 4 6 Wiring Terminal Modules TM IM EM and TM IM IM Properties Connect the PROFIBUS RS 485 IS connector to terminal module TM IM EM The connector is on the left hand side of the module Terminal module TM IM EM also forms the interface to the actuators ...

Page 115: ... mark the bus cable as an Ex i bus cable If you use a color as the identifier you must select light blue 5 The shield of the bus cable must be connected to one of the following locations providing a sure ground connection PA Either at the transition of the bus cable from the safe area to the hazardous area or in the safe area directly at the RS 485 IS coupler In this case the shield must be instal...

Page 116: ...dule TM IM EM Connector for the electronic module channel 0 to 3 or channel 0 to 7 Connection for IM 152 PROFIBUS RS 485 IS Figure 5 6 Wiring terminal module TM IM EM PROFIBUS RS 485 IS For pin configuration refer to the Chapter Terminal module TM IM EM 60S and TM IM EM 60C Page 207 Note PROFIBUS RS 485 IS of ET 200iSP in intrinsically safe owing to the RS 485 IS coupler It is therefore permitted ...

Page 117: ... right hand module Terminal module TM IM IM Connection for IM 152 b PROFIBUS RS 485 IS Connection for IM 152 a PROFIBUS RS 485 IS Figure 5 7 Wiring terminal module TM IM IM PROFIBUS RS 485 IS For pin configuration refer to the Chapter Terminal module TM IM IM Page 210 5 4 7 Wiring Terminal Modules TM EM EM Properties Terminal module TM EM EM forms the interface to the sensors and actuators Require...

Page 118: ...ssignment see Chapter Terminal modules TM EM EM 60S and TM EM EM 60C Page 213 Note The inputs and outputs of the ET 200iSP distributed I O station are intrinsically safe Disconnecting wires to the sensors actuators and HART field devices on the terminal module TM EM EM is permitted during operation in zone 1 and zone 2 In zone 21 and zone 22 you may only open the enclosure of the ET 200iSP when no...

Page 119: ...wires for actuators on terminal module TM RM RM If an explosion hazard does not exist you may disconnect the wires for the actuators on terminal module TM RM RM in Zone 2 Zone 22 while the rated load voltage is switched on Properties Terminal module TM RM RM forms the interface to the actuators of the electronic module 2 DO Relay UC60V 2A The terminals of terminal module TM RM RM are designed with...

Page 120: ... cable shields of the analog electronic modules must be connected to the ground bus equipotential bonding of the enclosure Prerequisites Tim plated or galvanized standard mounting rail complying with EN 50022 35 x 15 35 x 7 5 and fittings Shield terminals 6ES5728 8MA11 Securing the ground cable to the standard mounting rail Zone 1 or zone 21 Ex e terminal Use the terminal WP 16 E from Weidmüller s...

Page 121: ...l with the shield clamp torque 0 8 to 1 2 Nm Make sure that the shield clamp contacts only the cable shield 4 Repeat steps 2 and 3 if you need to connect other cable shields Standard mounting rail for shield support Ex e terminal Shield terminals Ground bus PA Figure 5 10 Connecting cable shields Connecting standard mounting rail with ground bus PA 1 Strip the cable for the ground connection from ...

Page 122: ...nected to terminal modules with screw terminals Required tool 3 5 mm screwdriver Procedure 1 Insert the TC sensor module into the third terminal row of the terminal module Terminals in 3 7 11 pin in terminal 15 2 Tighten the TC sensor module using a 3 5 mm screwdriver Tighten the screws of terminals 3 7 and 11 Figure 5 11 TC sensor module Wiring 5 4 Wiring the ET 200iSP ET 200iSP 122 Operating Ins...

Page 123: ... modules When you first insert an interface or electronic module the coding element engages into the terminal module This prevents the wrong module being inserted The interface module and the electronic modules are self coding Prerequisites Keep to the wiring rules Required tools 4 5 mm screwdriver Wiring 5 5 Inserting and labeling the power supply interface module and electronic modules ET 200iSP...

Page 124: ...has a power supply for redundancy repeat steps 1 and 2 on terminal module TM PS B TM PS B UC Figure 5 12 Installing the Power Supply PS CAUTION Danger of crushing Despite its small size the Power Supply PS weighs 2 7 kg because it is compact Therefore please make sure to hold the Power Supply PS firmly in your hand Wiring 5 5 Inserting and labeling the power supply interface module and electronic ...

Page 125: ...llowing precautions are not taken If a power supply is disconnected too early sparking could cause an explosion After unlocking an ET 200iSP power supply wait at least 2 minutes before disconnecting the power supply in a hazardous atmosphere 5 5 3 Inserting and labeling the interface module and electronic modules Installing and labeling the interface module and electronic module 1 Hang the interfa...

Page 126: ...for their application Note If any gaps of an electronic module develop due to the ET 200iSP configuration the following rules apply The gap is at the last slot of the ET 200iSP insert the slot cover or a reserve module in this gap The gap is at a different slot for electronic modules insert a reserve module in this gap Wiring 5 5 Inserting and labeling the power supply interface module and electro...

Page 127: ...ctronic module 1 remove the removable part of the coding element from the new interface or electronic module The coding element is located on the underside of the interface or electronic module 2 Install the new interface or electronic module same type on the terminal module checking for an audible latching sound 3 Label the new interface or electronic module Note Check the coding element before y...

Page 128: ...ch cases you have to check the installation and adjust it where necessary In doing so also note the safety data of the electronic module Figure 5 15 Replacing an electronic module with a different type See also Modular system Page 45 5 5 4 Inserting and labeling electronic modules 2 DO Relay UC60V 2A Inserting and labeling electronic modules 2 DO Relay UC60V 2A 1 Remove the Ex d isolating plug up ...

Page 129: ... 2 DO Relay UC60V 2A in the bearing position of the terminal module 5 Push in the bottom of the electronic module 2 DO Relay UC60V 2A power supply until it engages on the terminal module Wiring 5 5 Inserting and labeling the power supply interface module and electronic modules ET 200iSP Operating Instructions 11 2017 A5E00247483 07 129 ...

Page 130: ...lot cover or a reserve module as of product version 3 or later in this gap The gap is at a different slot for electronic module 2 DO Relay UC60 2A insert a reserve module as of product version 3 in this gap Uninstalling electronic modules 2 DO Relay UC60V 2A 1 Follow steps 1 to 3 see Digital electronic module 2 RO Relay UC60V 2A Page 254 installing and labeling 2 Use the screwdriver to operate the...

Page 131: ...BUS address Properties With the PROFIBUS DP address you define under which address the distributed I O station ET 200iSP is addressed on the PROFIBUS RS 485 IS Requirements The PROFIBUS DP address for the ET 200iSP is set on the interface module by means of DIP switch The DIP switch is located on the front of the interface module protected by a swivel cover Permitted PROFIBUS DP addresses are 1 to...

Page 132: ...arameters during the initial commissioning or after the modification of the system 3 Now set the new PROFIBUS DP address by means of the DIP switch and again switch the supply voltage on and off at the Power Supply PS 21 2 DPSOH 3 DGGUHVV UHVHUYHG QWHUIDFH PRGXOH Figure 5 16 Setting the PROFIBUS DP address Note If you change the PROFIBUS DP address without previously erasing the retentive paramete...

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Page 134: ...e state Digital inputs input values 0 value status 0 Digital outputs no current or voltage no substitute values Analog inputs input value 7FFFH Analog outputs no current or voltage no substitute values All parameters that you can set with SIMATIC PDM Disabled Once parameters are assigned correctly using HW Config or SIMATIC PDM they are saved to non volatile memory in the modules The next time you...

Page 135: ...ss to parameters on the field device Reassignment of parameters of the application process Class 1 services parameter as signment mas ter e g PLC X X Class 2 services for example PD OP X X X Diagnostics One interrupt can be re ported per diagnostic frame For DPV1 and S7 DP slaves an interrupt consists of a slave diag nostic accompanied by an acknowledgment mechanism not inclu ded in DPV0 ID relate...

Page 136: ...ou need the GSD file for the ET 200iSP and configure with COM PROFIBUS SIMATIC PDM version 5 2 or lat er and set parameters with SI MATIC PDM Other configuration software and SIMATIC PDM SIMATIC PDM is integrated it is also available as a stand alone version Other project engineering soft ware version see manufacturer You need the GSD file of the ET 200iSP and configure with a suit able engineerin...

Page 137: ...ed into the configuration software as described below Note The GSD file for the ET 200iSP is based on Revision 4 Result Not all parameters are available in COM PROFIBUS Make sure that your configuration tool supports GSD files with Revision 4 so that all parameters will be available STEP 7 version 4 02 or higher COM PROFIBUS Version 5 0 or higher 1 Start STEP 7 open HW Config then select Options I...

Page 138: ...r 1 Start COM PROFIBUS or the project engineering software 2 Integrate the GSD file into COM PROFIBUS or into the engineering software see requirements 3 Configure the ET 200iSP with COM PROFIBUS your project engineering software 4 Save the configuration and download the configuration to the DP master Procedure for assigning parameters to electronic modules 1 Start SIMATIC Manager 2 Select the pro...

Page 139: ...s the user and confirm with OK In this mode you can assign parameters Result SIMATIC PDM is started 10 Once SIMATIC PDM has started select the relevant electronic module as the module type Then click in one of the gray fields to update the window Result The parameters and I M of the electronic module are displayed 11 Now set the parameters of the electronic module Save the changes with the File Sa...

Page 140: ...ning Parameters for the ET 200iSP during Operation using SIMATIC PDM Properties Using the parameter assignment function you can also assign module parameters during operation with SIMATIC PDM Each new parameter setting that is correct is adopted by the module and stored in non volatile memory Bad parameters are ignored The module then retains the previous parameter settings If the modules are rest...

Page 141: ...of every input signal the value status The value status is entered in the process image along with the input signal Value Status of the Digital Input Modules The value status is additional binary information in a digital input signal It is entered in the process image input table at the same time as the process signal and provides information on the validity of the input signal The value status is...

Page 142: ...ence For a detailed description of the evaluation and processing of the relevant input signals refer to the PCS 7 documentation http support automation siemens com WW view en 10806846 130000 See also Digital input module Page 348 6 6 Status and error LEDs on the ET 200iSP Interface module IM 152 6 36 36 7 21 SF Group error red BF Bus fault red ACT Active IM with redundancy yellow ON Supply voltage...

Page 143: ...Bus communication over PROFIBUS DP has been interrupted Check the bus is the bus connector inser ted correctly Check the terminating resistor and the RS 485 IS coupler flashes on IM 152 is not configured properly no data exchange is occurring between the DP master and the ET 200iSP Causes Bad PROFIBUS DP address Inconsistent preset and actual configura tion Problems on PROFIBUS DP Check the projec...

Page 144: ... module and is not ready for a bumpless switchover for exam ple the associated CPU is in STOP mode Bring the H system to the redundant state Flash ing 2 Hz Flash ing 2 Hz Flash ing 2 Hz Flash ing 2 Hz The IM 152 is in the safe state Remove and insert the IM 152 If the flash ing code continues to occur you must send in the IM 152 Not applicable After the transition to redundant operation the SF LED...

Page 145: ...t DI0 or counter output 1 or output DO0 activated On Input DI1 or counter output 2 or output DO1 activated On Input DI2 or GATE 1 or output DO2 activated On Input DI3 or GATE 2 or output DO3 activated On Input DI4 or Reset counter 1 activated On Input DI5 or Reset counter 2 activated On Input DI6 or Reset output 1 activated on Input DI7 or Reset output 2 activated Commissioning and Diagnostics 6 6...

Page 146: ... on the analog electronic modules LEDs Meaning Remedy SF on Wrong module inserted or diagnostic mes sage is present Analyze the diagnostic data Watchdog module 6 1 SF Group error red Bit 0 Status green Commissioning and Diagnostics 6 6 Status and error LEDs on the ET 200iSP ET 200iSP 146 Operating Instructions 11 2017 A5E00247483 07 ...

Page 147: ...ational regulations Always observe the guidelines according to EN 60 079 17 when performing operation checks This standard also contains the directives of international standard IEC 60 079 17 Performing tests Note You must provide for the safety of your facility Before a system undergoes final commissioning you should perform a complete function test and the necessary safety tests Incorporate fore...

Page 148: ...er Basics of commissioning and diagnostics Page 133 6 The power supply for the DP master is on Manual to the DP master 7 DP master switched to RUN operating state Manual to the DP master See also General Rules and Regulations for Wiring Page 103 6 7 3 Commissioning the ET 200iSP Commissioning the ET 200iSP Table 6 8 Commissioning the ET 200iSP Step Procedure See 1 Turn on the power supply for the ...

Page 149: ...tage is switched on at the Power Supply PS The configuration can be performed with the General Identification Format according to the PROFIBUS standard See also General Rules and Regulations for Wiring Page 103 Commissioning and Diagnostics 6 7 Commissioning and starting up the ET 200iSP ET 200iSP Operating Instructions 11 2017 A5E00247483 07 149 ...

Page 150: ... DQG IODVKHV RU OLJKWV XS QR 3 PDVWHU DYDLODEOH 3 VODYH UHFHLYHV FRQILJXUDWLRQ GDWD IURP WKH 3 PDVWHU 5HPHG RPSDUH WKH FRQILJXUDWLRQ GDWD ZLWK WKH VWUXFWXUH RU YLFH YHUVD 3DUDPHWHUV DUH VHW IRU 7 L63 ZLWK PRVW UHFHQW YDOLG SDUDPHWHU DVVLJQPHQW 1R HV RQILJXUDWLRQ GDWD FRUUHFW 3DUDPHWHUV ಯ2SHUDWLRQ LQ VHWSRLQW DFWXDO FRQILJXUDWLRQರ GLVDEOHG Figure 6 2 Starting up the ET 200iSP Commissioning and Diag...

Page 151: ...tly The following flowchart illustrates the startup of the IM 152 a For the IM 152 b the following flow chart applies with the designations reversed accordingly 0 D 0 E 0 0 0 0 7 L63 70 36 70 36 8 70 0 0 70 0 0 70 0 0 36 Commissioning and Diagnostics 6 7 Commissioning and starting up the ET 200iSP ET 200iSP Operating Instructions 11 2017 A5E00247483 07 151 ...

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Page 154: ... Reading out slave diagnostic information storing in the data area of the user program Structure see chapter Structure of the slave diagnostics Page 159 SFC see reference manual System and standard functions http support automation siemens com WW view en 1214574 SFC 59 RD_REC Reading out data records DS0 1 of the S7 diagnostics save in data area of user pro gram Example of Reading Out the S7 Diagn...

Page 155: ...al output modules Analog input modules Analog output modules Digital input modules Table 6 10 Digital input modules Diagnostic message Applicability Can be set Short circuit Channel Yes Wire break Channel Yes Error Module No External fault Channel No Digital output modules Table 6 11 Digital output modules Diagnostic message Applicability Can be set Short circuit Channel Yes Wire break Channel Yes...

Page 156: ...Analog output modules Table 6 14 Analog output modules diagnostic message1 Applicability Can be set Short circuit Channel Yes Wire break Channel Yes Error Module No 1 Diagnostic message only with currents 1 mA Watchdog module Table 6 15 Watchdog module Diagnostic message Applicability Can be set Error Module No Actions after diagnostic message in STEP 7 or DPV1 Operation Each diagnostic message le...

Page 157: ...ge 165 6 8 4 Evaluating interrupts from the ET 200iSP S7 DP slave DPV1 slave Introduction Certain errors cause the DP slave to trigger an interrupt Depending on the DP master you are using the evaluation of the interrupt follows different procedures Evaluating Interrupts with an S7 DP Master or DPV1 Master Requirements You have configured the ET 200iSP with STEP 7 Version 5 3 Service Pack 1 or hig...

Page 158: ... FKDQQHO 9DOXH IDOOV EHORZ ORZ OLPLW RI FKDQQHO 9DOXH IDOOV EHORZ ORZ OLPLW RI FKDQQHO 9DOXH IDOOV EHORZ ORZ OLPLW RI FKDQQHO 9DOXH H FHHGV KLJK OLPLW RI FKDQQHO 9DOXH H FHHGV KLJK OLPLW RI FKDQQHO 9DOXH H FHHGV KLJK OLPLW RI FKDQQHO 9DOXH H FHHGV KLJK OLPLW RI FKDQQHO Figure 6 5 Interrupts from analog input modules Note For a description of the OB40 refer to the System and Standard Functions refe...

Page 159: ...52 86 DGGUHVV 0RGXOH VWDWXV PD E WHV PD E WHV GHQWLILHU UHODWHG GLDJQRVWLF GDWD 6WDWXV RQO ZLWK WKH 6 DQG VWDQGDUG UHGXQGDQF QWHUUXSWV RQO LQWHUUXSW SHU VODYH GLDJQRVWLF IUDPH SRVVLEOH KDQQHO VSHFLILF GLDJQRVWLFV E WHV SHU FKDQQHO 0DQXIDFWXUHU V I RX XVH WKH 6 ILOH IRU FRQILJXULQJ RX FDQ GHVHOHFW WKLV GLDJQRVWLF IXQFWLRQ QWHUUXSWV DUH RQO VXSSRUWHG LI RX FRQILJXUH WKH 7 L63 DV DQ 6 3 VODYH RU 39 V...

Page 160: ...ff on performed on DP slave 1 1 DP slave is not ready for data ex change Wait as DP is currently starting up 2 1 The configuration data sent by the DP master to the DP slave does not match the configuration of the DP slave DP slave is OK but the configuration does not match the actual configuration of the slave Compare the preset configuration with the ac tual configuration Note If the last slot i...

Page 161: ...ure of station status 2 Byte 1 Bit Meaning 0 1 The DP slave has to be re configured 1 1 there is a diagnostic message The DP slave will not function until the error is elminated static diagnostic message 2 1 The bit in the DP slave is always at 1 3 1 The watchdog is activated on this DP slave 4 1 The DP slave has received the FREEZE control command 5 1 The DP slave has received the SYNC control co...

Page 162: ...he DP master class 1 If the value FFH is entered as the master PROFIBUS address in byte 3 the DP slave was not assigned parameters by the DP master No cyclic data exchange takes place 6 8 8 Manufacturer s ID Definition The manufacturer ID contains a code that describes the type of the DP slave Manufacturer s ID Table 6 19 Structure of the manufacturer s ID Byte 4 Byte 5 Manufacturer ID for 81 10 I...

Page 163: ...tic information indicates whether or not modules of the ET 200iSP have faults ID related diagnostic information starts at byte 6 and is 6 bytes long ID related diagnostics The bits in slots 2 4 through 35 bytes 7 through 11 of the modules are set if one of the following situations occurs A module is removed A module is inserted that was not configured An inserted module cannot be accessed A module...

Page 164: ...RVWLFV HYHQW 8QXVHG VORWV KDYH WKH YDOXH HQWHUHG Figure 6 8 Structure of the ID related diagnositic information for ET 200iSP See also Channel related diagnostics Page 165 Module Status Page 164 Interrupts Page 171 6 8 10 Module Status Definition The module status indicates the status of the configured modules and provides more detailed information than ID related diagnostics in terms of the confi...

Page 165: ...ORWVb WR 6ORWVb WR 6ORWVb WR 6ORWVb WR 6WDWXV W SH 0RGXOH 6WDWXV PRGXOH VWDWXV RGH IRU VWDWXV PHVVDJH 0RGXOH RN YDOLG GDWD 0RGXOH HUURU LQYDOLG GDWD QFRUUHFW PRGXOH LQYDOLG GDWD 1R PRGXOH RU PRGXOH IDLOXUH LQYDOLG GDWD Figure 6 9 Module status of the ET 200iSP 6 8 11 Channel related diagnostics Definition Channel related diagnostics provides information on channel faults of modules and provides mo...

Page 166: ...cs The maximum number of channel related diagnostics is restricted by the maximum overall length of the slave diagnostics of 96 bytes with IM 152 The length of the slave diagnostics depends on the number of the currently existing channel related diagnostics If there are more channel related diagnostics present than the slave diagnostics can show bit 7 is set to Diagnostics Overflow in the station ...

Page 167: ...PRGXOH WKDW LV VXSSO LQJ WKH FKDQQHO UHODWHG GLDJQRVWLFV UURU W SH LQ DFFRUGDQFH ZLWK 352 86 VWDQGDUG KDQQHO W SH LW E WHV RUG ZRUGV RGH IRU FKDQQHO UHODWHG GLDJQRVWLFV RQ VHH LJ DPSOH 6ORW KDV WKH FRGH QXPEHU 6ORW KDV WKH FRGH QXPEHU HWF LW QR QSXW 2XWSXW QSXW 2XWSXW QSXW RXWSXW LW QR Figure 6 10 Structure of the channel related diagnostics Commissioning and Diagnostics 6 8 Diagnostics with STEP ...

Page 168: ...nterrupted Correction of the process intercon nection Error on the external circuit resist ance Eliminate errors Encoder is defect Exchange the encoder Incorrect encoder type configured Correction of the configuration Input output channel is unused open Deactivation of the Diagnostic Group Diagnostics parameter for this output channel Load impedance is too large Use actuator with lower load impe d...

Page 169: ...e Exchanging or connecting the TC Sensor Module Correction of the configuration 10110B 22D HART other statuses available HART warning 10111B 23D reserved for HART HART warning 11000B 24D Actuator disconnection Intrinsically safe switch signal switched on at 4 DO 11010B 26D External fault Encoder error Encoder supply faulty Changeover contact error Actuator error HART field device error Replacement...

Page 170: ... used to check the changed parameters of the electronic module See section Interrupts Page 171 No update interrupt is generated in the case of faulty parameters 6 8 12 H Status only with the S7 400H and standard redundancy H status The IM 152 supplies the H status only if it is running on an S7 400H DP master or is operated redundantly according to the standard In the structure of the slave diagno...

Page 171: ...IRU VWDWXV PHVVDJH Figure 6 11 Structure of the H Status of the IM 152 for S7 400H only 6 8 13 Interrupts Definition The interrupt section of the slave diagnosis provides information on the interrupt type and the cause that led to the triggering of the interrupt The interrupt section consists of a maximum of 48 bytes Position in the diagnostic frame The interrupt section is located after the chann...

Page 172: ...nformation diagnostic data record 1 are sent for SIMATIC S7 With hardware interrupts the length consists of a 4 byte interrupt header and 4 bytes of additional interrupt information For remove insert interrupts the length consists of 4 bytes of interrupt header and 5 bytes of supplementary interrupt information For update interrupts the length consists of 4 bytes of interrupt header and 2 bytes of...

Page 173: ... WH IRU SURFHVV LQWHUUXSW QVHUW UHPRYH LQWHUUXSW RQWLQXH ZLWK LJXUH 6WUXFWXUH VWDUWLQJ DW E WH IRU LQVHUW UHPRYH LQWHUUXSW 8SGDWH LQWHUUXSW RQWLQXH ZLWK LJXUH 6WUXFWXUH VWDUWLQJ DW E WH IRU XSGDWH LQWHUUXSW 3URFHVV LQVHUW UHPRYH RU XSGDWH LQWHUUXSW W OHDVW RQH HUURU LV SHQGLQJ 2XWJRLQJ HUURU 5HVHUYHG RGH IRU LQWHUUXSW GLDJQRVWLFV IRU VHH LJXUH 6WUXFWXUH RI FKDQQHO UHODWHG GLDJQRVWLFV WH WH WH WH F...

Page 174: ...RU DQ HOHFWURQLF PRGXOH V RI E WH QWHUIDFH PRGXOH FRQWLQXH ZLWK LJXUH QSXW RU RXWSXW PRGXOHV ZLWKRXW 57 FRQWLQXH ZLWK LJXUH QSXW RU RXWSXW PRGXOHV ZLWK 57 FRQWLQXH ZLWK LJXUH 8VHU LQIRUPDWLRQ H LVWV KDQQHO LQIRUPDWLRQ DYDLODEOH Figure 6 13 Structure of bytes x 4 to x 7 for diagnostic interrupt Commissioning and Diagnostics 6 8 Diagnostics with STEP 7 ET 200iSP 174 Operating Instructions 11 2017 A5...

Page 175: ...KDQQHO UHODWHG GLDJQRVWLFV LQ 7DEOH OHFWURQLF PRGXOH HUURU W SHV 3RZHU VXSSO HUURU 3RZHU VXSSO HUURU LDJQRVWLF HYHQW DW FKDQQHO RI WKH PRGXOH LDJQRVWLF HYHQW DW FKDQQHO RI WKH PRGXOH ZLWK UHGXQGDQF UURU W SH RQ FKDQQHO 5HIHU WR E WH WR 2QO DYDLODEOH LQ FDVH RI UHGXQGDQF RI 0 HQJWK RI HDFK FKDQQHO VSHFLILF GLDJQRVWLF LQ ELWV WH WR Figure 6 14 Structure starting at byte x 8 for diagnostic interrupt ...

Page 176: ...QHO RI WKH PRGXOH LDJQRVWLF HYHQW DW FKDQQHO RI WKH PRGXOH LDJQRVWLF HYHQW DW FKDQQHO RI WKH PRGXOH LDJQRVWLF HYHQW DW FKDQQHO RI WKH PRGXOH LDJQRVWLF HYHQW DW FKDQQHO RI WKH PRGXOH LDJQRVWLF HYHQW DW FKDQQHO RI WKH PRGXOH LDJQRVWLF HYHQW DW FKDQQHO RI WKH PRGXOH LDJQRVWLF HYHQW DW FKDQQHO RI WKH PRGXOH HQJWK RI HDFK FKDQQHO VSHFLILF GLDJQRVWLF LQ ELWV UURU W SH RQ FKDQQHO 5HIHU WR E WH WR UURU W ...

Page 177: ... DQDORJ RXWSXW FXUUHQW VSHFLILHG 57 IXUWKHU VWDWXV DYDLODEOH 5HVHUYHG IRU 57 57 FRQILJXUDWLRQ FKDQJHG 57 ILHOG GHYLFH HUURU 57 FRPPXQLFDWLRQ HUURU 6KRUW FLUFXLW 3 FLUFXLW 6KRUW FLUFXLW 0 FLUFXLW LUH EUHDN RDG YROWDJH PLVVLQJ 2YHUIORZ 8QGHUIORZ LDJQRVWLF HYHQW DW FKDQQHO RI WKH PRGXOH LDJQRVWLF HYHQW DW FKDQQHO RI WKH PRGXOH LDJQRVWLF HYHQW DW FKDQQHO RI WKH PRGXOH UURU W SH RQ FKDQQHO 5HIHU WR E W...

Page 178: ...H IRU DODUP LDJQRVWLF LQWHUUXSW W OHDVW RQH HUURU LV SHQGLQJ QWHUUXSW VHTXHQFH QXPEHU KDQQHO HUURU LJLWDO HOHFWURQLF PRGXOH QSXW PRGXOH KDQQHO LQIRUPDWLRQ H LVWV Figure 6 17 Example of a Diagnostic Interrupt Commissioning and Diagnostics 6 8 Diagnostics with STEP 7 ET 200iSP 178 Operating Instructions 11 2017 A5E00247483 07 ...

Page 179: ...HUURU W SH RQ FKDQQHO ZLUH EUHDN LDJQRVWLF HYHQW RQ FKDQQHO 1XPEHU RI FKDQQHOV SHU PRGXOH WHV WR FKDQQHO WHV WR FKDQQHO WHV WR FKDQQHO WHV WR FKDQQHO Figure 6 18 Example of a diagnostic interrupt continued Commissioning and Diagnostics 6 8 Diagnostics with STEP 7 ET 200iSP Operating Instructions 11 2017 A5E00247483 07 179 ...

Page 180: ...WLYH RQH HIW 0 RI 70 0 0 LV WKH DFWLYH RQH 5HGXQGDQF 5HGXQGDQW PRGH HQDEOHG GLVDEOHG 1RW LQ UHGXQGDQW PRGH 5HGXQGDQW PRGH 3ODFH WKH WLPH VWDPSLQJ DJDLQ 1R QHZ SODFHPHQW FDUULHG RXW 1HZ SODFHPHQW WDNLQJ SODFH 0HVVDJH EXIIHU UHDG IRU UHWULHYDO RQ 0 1RW DSSOLFDEOH 6WDWXV RI V QFKURQL DWLRQ E PHDQV RI WLPH PHVVDJH IUDPH 1RW V QFKURQL HG b6 QFKURQL HG 2YHUIORZ RI WKH H WHUQDO PHVVDJH EXIIHU SHUPLWWHG P...

Page 181: ...ting at byte x 4 for insert remove interrupt Table 6 21 SKF identifiers STEP 7 Modules SKF identifier 8 DI NAMUR 79 CAH 4 DO 23 1VDC 20mA SHUT DOWN H 79 D1H 4 DO 17 4VDC 27mA SHUT DOWN H 79 D2H 4 DO 17 4VDC 40mA SHUT DOWN H 79 D3H 4 DO 23 1VDC 20mA SHUT DOWN L 79 D5H 4 DO 17 4VDC 27mA SHUT DOWN L 79 D6H 4 DO 17 4VDC 40mA SHUT DOWN L 79 D7H 2 DO Relay UC60V 2A 79 D4H 4 AI I 2WIRE HART 79 EBH 4 AI I...

Page 182: ...on statuses on the ET 200iSP lead to an ET 200iSP station failure or prevent startup of the data exchange These reactions are not dependent on the setting of the IM 152 parameter Operation at Preset Actual Configuration Two missing electronic modules Terminating module missing Number of modules exceeds the maximum configuration Backplane bus fault for example defective terminal module Note If one ...

Page 183: ...iguration statuses ID related diagnostics Module status All the bits from slot 4 to 35 are set 01B Module fault invalid user data up to slot causing the failure 11B No module invalid user data starting at slot causing the failure Commissioning and Diagnostics 6 8 Diagnostics with STEP 7 ET 200iSP Operating Instructions 11 2017 A5E00247483 07 183 ...

Page 184: ...Commissioning and Diagnostics 6 8 Diagnostics with STEP 7 ET 200iSP 184 Operating Instructions 11 2017 A5E00247483 07 ...

Page 185: ...ing in zone 1 and zone 2 X X Maintenance Maintenance during operation visual checks X X X1 X1 Maintenance Cleaning X X Maintenance Removing and inserting the bus connector from terminal module TM IM EM in zone 1 and zone 2 X X Wiring Disconnecting the wires to the sensors actuators and HART field devices on terminal module TM EM EM in Zone 1 and Zone 2 X X Wiring Requirement for disconnecting the ...

Page 186: ... PS B TM PS B UC Disconnecting and connecting cables for the actuators at terminal module TM RM RM during operation This activity is permitted only when there is no explosion hazard or when there is no voltage applied at terminal module TM RM RM See also Inserting and labeling electronic modules 2 DO Relay UC60V 2A Page 128 7 2 Removing and inserting electronics modules during operation hot swappi...

Page 187: ...WD DUH VHFXUHO VWRUHG LQ ODVK PHPRU IWHU PRGXOH VZDS SDUDPHWHUV DQG LGHQWLILFDWLRQ GDWD DUH WUDQVIHUUHG DXWRPDWLFDOO WR WKH QHZ PRGXOH 1HZ HOHFWURQLF PRGXOH Figure 7 1 Automatic parameter assignment after replacing a module Note If you reduce an existing configuration and then extend it again you should erase the flash memory before the extension The flash memory parameters and identification data...

Page 188: ...sert electronic modules as described in the Chapter Inserting and labeling the power supply interface module and electronic module Note Check the coding element before you insert the new electronic module in the terminal module See also Inserting and labeling the interface module and electronic modules Page 125 7 3 Replacing the interface module Properties The IM 152 stores the parameters and I M ...

Page 189: ... on the new interface module 11 Switch the supply voltage of the ET 200iSP on again 12 Wait until the replaced IM has started 13 Connect the bus plug to the replaced IM 14 Ensure that the bus terminating resistor is set to the setting noted in the first step 15 Parameter assignment of the ET 200iSP with STEP 7 The ET 200iSP is automatically re configured by the controller and then switches to data...

Page 190: ... 200iSP in zone 1 or zone 2 this can represent a danger Clean the ET 200iSP only with damp cloths A sign with the warning Clean the ET 200iSP only with damp cloths must be placed inside the enclosure Following cleaning run a functional check of the ET 200iSP Safety information for zone 21 and zone 22 WARNING The dust layer on the enclosure of the ET 200iSP must not exceed a depth of 5 mm Remove th...

Page 191: ...om the Internet and transfer it to the interface module again The firmware update is performed by the programming device PC via PROFIBUS DP and the CPU Requirements Update via PROFIBUS DP STEP 7 V5 3 Service Pack 1 The IM 152 in the station whose firmware is to be updated must be accessible online The files containing the latest new firmware version must be available in the file system of your pro...

Page 192: ...e IM 152 always restarts with its current old FW version after the supply voltage is switched off and then on again See table Status and Error LEDs on the IM 152 See also Status and error LEDs on the ET 200iSP Page 142 7 7 Reading service data Properties If you need to contact our Customer Support due to a service event the department may require specific information on the status of an ET 200iSP ...

Page 193: ...BUS RS 485 IS In a redundant system you need to establish the connection to only one of the two IM 152 Procedure 1 From the SIMATIC Manager menu choose Target system Show available stations 2 Select the affected station 3 Select the PLC Save service data command In the next dialog box select the file path and the file names for the service data 4 Save the file 5 Forward these files to Customer Sup...

Page 194: ...Maintenance 7 7 Reading service data ET 200iSP 194 Operating Instructions 11 2017 A5E00247483 07 ...

Page 195: ...trollers published in the Official Gazettes of the European Community 2004 108 EC Electromagnetic Compatibility EMC Directive 94 9 EC Equipment and Protective Systems for Use in Potentially Explosive Atmospheres Directive for Explosion Protection The EC Declarations of Conformity are available to the responsible authorities at Siemens AG Automation and Drives I IA AS Gleiwitzer Str 555 DE 90475 Nu...

Page 196: ... 200iSP in grounded switch control cabinets boxes Use of filters in supply lines ATEX Directive KEMA 04ATEX2242 ET 200iSP system The module markings are described in the specifications See the technical data of the ET 200iSP Modules IECEx approval See the technical data of the ET 200iSP Modules cULus approval Underwriters Laboratories Inc See the technical data of the ET 200iSP Modules FM approval...

Page 197: ...andard EN61000 6 4 2007 A1 2011 INMETRO See the technical data of the ET 200iSP Modules NEPSI See the technical data of the ET 200iSP Modules IEC 61131 The ET 200iSP distributed I O station meets the requirements and criteria of IEC 61131 2 Programmable Logic Controllers Part 2 Equipment Requirements and Tests PROFIBUS standard The ET 200iSP distributed I O device is based on IEC 61784 1 2002 Ed1 ...

Page 198: ...ic compatibility transport and storage conditions Definition of EMC Electromagnetic compatibility is the ability of electrical equipment to function satisfactorily in its electromagnetic environment without influencing this environment The ET 200iSP distributed I O station also meets the requirements of the EMC law of the European market This requires that the ET 200iSP distributed I O system meet...

Page 199: ...lectromagnetic compatibility of the distributed I O station ET 200iSP compared with sinusoidal interference variables HF irradiation HF irradiation according to IEC 61000 4 3 Electromagnetic HF field amplitude modulated 80 to 1000 MHz 1 4 to 2 GHz 2 0 GHz to 2 7 GHz 10 V m 3 V m 80 AM 1 kHz HF coupling HF injection according to IEC 61000 4 6 0 15 to 80 MHz 10 V 80 AM 1 kHz Emission of radio interf...

Page 200: ...ements Class 3K3 climatic requirements Climatic environmental conditions The following climatic environmental conditions apply Environmental conditions Areas of application Remarks Temperature from 20 to 70 C 1 2 For horizontal installation from 20 to 50 C 1 2 For all other mounting positions Temperature change 10 K h Relative humidity 5 to max 95 Without condensation Barometric pressure From 1 08...

Page 201: ...ation of oscillation 10 frequency sweeps per axis in each of the 3 mu tually vertical axes Shock Shock tested to IEC 60068 2 27 Type of shock half sine Shock intensity 15 g peak value 11 ms duration Shock direction 3 shocks each in direction in each of the 3 mutually vertical axes 8 5 Information on dielectric strength tests class of protection degree of protection and rated voltage of the ET 200i...

Page 202: ... I O station ET 200iSP operates with the rated voltage shown in the following table and the corresponding tolerances rated voltage Tolerance range 24 V DC 20 to 30 V DC up to product version 2 of Power Supply PS 19 2 to 30 V DC as of product version 3 of Power Supply PS 120 230 V AC 85 V AC to 264 V AC General technical specifications 8 5 Information on dielectric strength tests class of protectio...

Page 203: ...DA20 0AA0 7DB20 0AA0 7AB00 0AA0 7AA00 0AA0 7AA10 0AA0 7CA00 0AA0 7CA10 0AA0 7CB00 0AA0 Power supply PS 24 VDC up to product ver sion 6 x Power supply PS 24 VDC up to product ver sion 7 x x Power supply PS 120 230 VAC x Interface module IM 152 x x x 8 DI NAMUR x x x 4 DO 23 1 VDC 20mA x x x 4 DO 17 4 VDC 27mA x x x 4 DO 17 4 VDC 40mA x x x 2 DO Relay UC60V 2A x x 4 AI I 2WIRE HART x x x 4 AI I 4WIR...

Page 204: ...on guaranteed by the power supply module only for PS 24 VDC Note On terminal modules TM PS A TM PS B 6ES7193 7DA10 0AA0 6ES7192 7DB10 0AA0 only power supply PS as of order number 6ES7138 7EA01 0AA0 can be inserted The predecessor power supply PS with order number 6ES7138 7EA00 0AA0 is prevented from being inserted by an appropriate coding Compatibility with predecessor modules Terminal modules TM ...

Page 205: ...assignment TM PS A UC and TM PS B UC Table 9 3 Pin assignment on the terminal modules TM PS A UC and TM PS B UC View Terminal Name 1 0 3 L1 L Power supply for the inserted power sup ply 24 VDC Production version 7 and higher or 120 230 VAC N M PA Equipotential bonding Terminal modules 9 2 Terminal module TM PS A TM PS A UC and TM PS B TM PS B UC ET 200iSP Operating Instructions 11 2017 A5E00247483...

Page 206: ...PS A TM PS A UC and TM PS B TM PS B UC Technical specifications Technical specifications Dimensions and weight Dimensions W x H x D mm 60 x 190 x 52 Weight Approx 235 g Module specific data Number of terminals 3 Cable cross section 0 5 to 4 mm2 Approvals Terminal modules 9 2 Terminal module TM PS A TM PS A UC and TM PS B TM PS B UC ET 200iSP 206 Operating Instructions 11 2017 A5E00247483 07 ...

Page 207: ...sulation tested between supply voltages and all output voltages 2500 VDC for TM PS A TM PS B 2500 VAC for TM PS A UC TM PS B UC Safety data See EC type examination certificate KEMA 04ATEX2242 Keep to the wiring rules See also Wiring Rules for the ET 200iSP Page 109 9 3 Terminal modules TM IM EM 60S and TM IM EM 60C Order number 6ES7193 7AA00 0AA0 screw terminal 6ES7193 7AA10 0AA0 spring terminal T...

Page 208: ...ans of a spring contact Prewiring of the terminal module is possible Note The spring contact to the mounting rail connects the cable shield of the PROFIBUS DP cable with the equipotential bonding PA during operation Pin assignment Table 9 4 Pin assignment on the TM IM EM View Terminal Name 1 PA Equipotential bonding 2 3 RxD TxD P Data line B 4 5 ISGND Bus termination ground 6 ISP Bus termination P...

Page 209: ...l specifications Technical specifications Dimensions and weight Dimensions W x H x D mm 60 x 190 x 52 Weight Approx 235 g Module specific data Terminal element 9 pin Sub D socket for PROFIBUS RS 485 IS Number of terminals 4 x 4 Cable cross sections 0 14 mm to 2 5 mm1 Approvals Terminal modules 9 3 Terminal modules TM IM EM 60S and TM IM EM 60C ET 200iSP Operating Instructions 11 2017 A5E00247483 0...

Page 210: ...ata See EC type examination certificate KEMA 04ATEX2242 1 Follow the wiring rules See also Wiring Rules for the ET 200iSP Page 109 9 4 Terminal module TM IM IM Order number 6ES7193 7AB00 0AA0 Properties Terminal module for two interface modules left and right side for use when the IM 152 is configured for redundancy PROFIBUS RS 485 IS connection via two 9 pin Sub D sockets Terminal modules 9 4 Ter...

Page 211: ...ect the cable shield of the PROFIBUS DP cable with the equipotential bonding system during operation Pin assignment Table 9 5 Pin assignment on the TM IM IM View Terminal Name 1 PA Equipotential bonding 2 3 RxD TxD P Data line B 4 5 ISGND Bus termination ground 6 ISP Bus termination P 7 8 RxD TxD N Data line A 9 Terminal modules 9 4 Terminal module TM IM IM ET 200iSP Operating Instructions 11 2017...

Page 212: ...terminal module TM IM IM Technical specifications Technical specifications Dimensions and weight Dimensions W x H x D mm 60 x 190 x 52 Weight Approx 195 g Module specific data Terminal element Two 9 pin Sub D sockets for PROFIBUS RS 485 IS Approvals Terminal modules 9 4 Terminal module TM IM IM ET 200iSP 212 Operating Instructions 11 2017 A5E00247483 07 ...

Page 213: ...on intrinsically safe signals the terminal modules are also available in a version with black terminals Note that the following rules for their use still apply 1 Within an ET 200iSP station terminal modules with blue terminals and terminal modules with black terminals may not to be combined Combining the terminals will not meet the requirements regarding explosion protection 2 An ET 200iSP station...

Page 214: ...s or bus connections in the system Properties Terminal module for 2 electronic modules Connection of actuators and sensors by means of screw terminals for TM EM EM 60S Connection of actuators and sensors by means of spring terminals for TM EM EM 60C Self generating interference leakage from the terminal module to the mounting rail by means of a spring contact Prewiring of the terminal module is po...

Page 215: ...echnical specifications Technical specifications Dimensions and weight Dimensions W x H x D mm 60 x 190 x 52 Weight ca 275g Module specific data Number of terminals 8 x 4 Cable cross sections 0 14 mm to 2 5 mm1 Approvals Terminal modules 9 5 Terminal modules TM EM EM 60S and TM EM EM 60C ET 200iSP Operating Instructions 11 2017 A5E00247483 07 215 ...

Page 216: ...the wiring rules See also Wiring Rules for the ET 200iSP Page 109 9 6 Terminal module TM RM RM Order number 6ES7193 7CB00 0AA0 screw terminal Properties Terminal module for 2 electronic modules 2 DO Relay UC60V 2A or reserve module Product version 3 and higher Connection of actuators by means of screw terminals for TM RM RM 60S The screw terminals of terminal module TM RM RM 60S are designed with ...

Page 217: ...g plug for removing and inserting the 2 DO Relay UC60V 2A Terminal cover of the Ex e terminals must be closed for operation Pin assignment Table 9 7 Pin assignment of terminal module TM RM RM View Terminal Name Pin assignment see sections AUTOHOTSPOT and AU TOHOTSPOT Terminal modules 9 6 Terminal module TM RM RM ET 200iSP Operating Instructions 11 2017 A5E00247483 07 217 ...

Page 218: ...onic module Figure 9 5 Block diagram of terminal module TM RM RM Technical specifications Technical specifications Dimensions and weight Dimensions W x H x D mm 60 x 190 x 52 Weight ca 275g Module specific data Number of terminals 2 x 4 Cable cross sections 0 2 to 2 0 mm1 Approvals Terminal modules 9 6 Terminal module TM RM RM ET 200iSP 218 Operating Instructions 11 2017 A5E00247483 07 ...

Page 219: ... 3 3URFHVV RQW T IRU 8VH LQ 2 ODVV RQH GHLE 7 GHLE 7 ODVV 9 3 7 67 5 ෬ 1 36 G H LE 7 Safety data See EC type examination certificate KEMA 07ATEX0205 1 Follow the wiring rules Note Make sure to separate intrinsically safe cables from non intrinsically safe cables Terminal modules 9 6 Terminal module TM RM RM ET 200iSP Operating Instructions 11 2017 A5E00247483 07 219 ...

Page 220: ...Terminal modules 9 6 Terminal module TM RM RM ET 200iSP 220 Operating Instructions 11 2017 A5E00247483 07 ...

Page 221: ... 24 V DC handles the safety related limitation of the output voltages Properties of the PS 24 V DC depending on product version Properties Product version of the PS 24 V DC up to 4 5 6 7 or higher Pluggable to TM PS A or TM PS B X X X Pluggable to TM PS A UC or TM PS B UC X Mixed mode in the case of redundancy PS 24 V DC PS 120 230 V AC X X Note Surge arrester For product version 3 and higher of t...

Page 222: ... F8 XV ෬ 0 ෬ ෬ 10 752 5 2 3 5 G H LE 7 E 5 G H LE 0E 10 752 DQG 0 G H LE 7 E G H LE 0E 0 7 0 ODVV RQH GH LE 7 GH LE 7 1 ODVV 9 3 7 ODVV 3 3URFHVV RQW T IRU 8VH LQ 2 ODVV RQH GH LE 7 GH LE 7 ODVV LY 3 7 67 5 ෬ 1 36 GH LE 7 Voltages currents electrical potentials Nominal power supply voltage 24 V DC 1 Reverse polarity protection Yes Power failure buffering power bus min 0 25 ms Power failure bufferi...

Page 223: ...Power Supply PS From 20 C to 70 C with horizontal installation and 20 C to 50 C for all other installation positions max 5A Status interrupts diagnostics Status display yes on IM 152 Interrupts No Diagnostic functions Group error display No Diagnostic information can be read yes over IM 152 Safety data See EC type examination certificate KEMA 04ATEX2263 UM 250 V DC 250 V AC 1 up to product version...

Page 224: ...ectrically isolated Power bus Interface module supply Backplane bus PS 120 230 VAC handles the safety related limitation of the output voltages PS 120 230 VAC can be inserted on the TM PS A UC TM PS B UC Block diagram 1 3 3RZHU EXV 2XWSXW YROWDJHV DFNSODQH EXV 6XSSO 0 Figure 10 2 Block diagram of the power supply PS 120 230 VAC Technical specifications Technical specifications Dimensions and weigh...

Page 225: ...ion between the supply voltage and power bus Yes between the supply voltage and backplane bus as well as IM supply Yes Insulation tested between supply voltage and all output voltages 2500V AC Current consumption from power supply L1 Max 1 04A 3 Starting current inrush for 120 230 VAC 28 A Power loss from the module 21 3 W 4 Permitted input power max 82 2 W Output current for 230 VAC 170 VAC to 26...

Page 226: ... information can be read yes over IM 152 Safety data See EC type examination certificate KEMA 09ATEX0156 UM 264V DC 264V AC 1 Available soon 2 Tolerance range 85 VAC to 264 VAC Fusing with 6 A automatic circuit breaker and tripping characteristic C for each ET 200iSP station 3 Rated current 0 75A for 120 VAC 0 45A for 230 VAC 4 You can find additional information about in the section Restricted Nu...

Page 227: ...DPV0 S7 DP and DPV1 slaves Firmware update via PROFIBUS DP Backing up the parameters of the electronic modules The parameters data are stored in flash memory of the IM 152 After the power supply of the ET 200iSP is switched on the IM 152 distributes the stored parameters data to the electronic modules for example substitute values for the output modules Then PROFIBUS DP is enabled and the automati...

Page 228: ...us protocol PROFIBUS RS 485 IS Interface RS 485 intrinsically safe SYNC capability Yes FREEZE capability Yes Manufacturer s ID 8110H PROFIBUS addresses 1 to 125 permitted Direct data exchange yes slave to slave as publisher Isochronous operation No Time stamping yes STEP 7 only Accuracy class 20 ms Time resolution 1 ms Number of digital input signals max 64 for accuracy class 20 ms Message buffer ...

Page 229: ...0 752 DQG 0 LE 7 E LE 0E 0 7 0 ODVV RQH LE 7 LE 7 1 ODVV 9 7 ODVV 3 3URFHVV RQW T IRU 8VH LQ 2 ODVV RQH GH LE 7 GH LE 7 ODVV LY 3 7 67 5 ෬ 1 36 LE 7 Voltages currents electrical potentials Electrical isolation Between the backplane bus and electronic components No between PROFIBUS RS 485 IS and electronic circuits Yes Current consumption from power supply power bus max 30 mA Power loss from the mo...

Page 230: ...s for the IM 152 Parameter The procedure for setting parameters is described in the Chapter Commissioning Table 11 1 Parameters for the interface module IM 152 IM 152 parameters Range of values Default Applicability Operation at Preset Actual Configuration disable enable disable ET 200iSP Self diagnosis disable enable disable ET 200iSP Redundant Power Supply di agnostics No redundant power supply ...

Page 231: ... edit these parameters depending on the configuration tool used 2 Can only be assigned in HW Config and if the ET 200iSP is being operated as an S7 DP slave 11 3 Identification and Message Functions I M Reference For information on the I M refer to the Chapter Identification data I M Page 58 11 4 Description of the parameters for the IM 152 11 4 1 Operation at Preset Actual Configuration Descripti...

Page 232: ...dant Power Supply Diagnostics for failure of Power Supply PS 1 or PS 2 This setting is required if you are using two Power Supply units in a redundant configuration Redundant Power Supply required Diagnostics and station failure in event of Power Supply failure 11 4 4 Diagnostic interrupts Description This parameter allows you to enable or disable diagnostic interrupts main switch for the ET 200iS...

Page 233: ...e interference frequency suppression parameter is valid for all analog electronic modules The integration time and conversion time of the individual modules are also set by means of this parameter Reference You can find more detailed information in the technical specifications of the AUTOHOTSPOT in this manual 11 4 9 Temperature unit Description With this parameter you set the temperature unit for...

Page 234: ...junction input Description For a description refer to the Chapter AUTOHOTSPOT See also Wiring thermocouples Page 301 Interface module 11 4 Description of the parameters for the IM 152 ET 200iSP 234 Operating Instructions 11 2017 A5E00247483 07 ...

Page 235: ...1 Pin assignment for NAMUR sensors or sensors complying with DIN 19234 Pin assignment and view Remarks N N 96 96 96 96 96 96 96 96 KDQQHO KDQQHO RQQHFWLRQ H DPSOH IRU FKDQQHO Sensor 1 Channel 0 Terminals 1 and 2 Sensor 2 Channel 1 Terminals 5 and 6 Sensor 3 Channel 2 Terminals 9 and 10 Sensor 4 Channel 3 Terminals 13 and 14 Sensor 5 Channel 4 Terminals 3 and 4 Sensor 6 Channel 5 Terminals 7 and 8 ...

Page 236: ...nt and view Remarks 96 96 96 96 96 96 96 96 N N KDQQHO KDQQHO 12 FRQWDFW 1 FRQWDFW RU RQQHFWLRQ H DPSOH IRU FKDQQHO DQG FKDQQHO Changeover contact 1 Channel 0 Terminals 1 and 2 Channel 1 Terminal 5 Changeover contact 2 Channel 2 Terminals 9 and 10 Channel 3 Terminal 13 Changeover contact 3 Channel 4 Terminals 3 and 4 Channel 5 Terminal 7 Changeover contact 4 Channel 6 Terminals 11 and 12 Channel 7...

Page 237: ...ntact 8 Terminals 15 and 16 DI Input signal VS Sensor supply Pin assignment of a single changeover contact with 10 kΩ mechanical normally open contact Table 12 4 Pin assignment of a closed changeover contact with 10 kΩ mechanical changeover contact Pin assignment and view Remarks 96 96 96 96 96 96 96 96 N N KDQQHO KDQQHO RQQHFWLRQ H DPSOH IRU FKDQQHO DQG FKDQQHO Changeover contact 1 Channel 0 Term...

Page 238: ... 12 Single contact 8 Terminals 15 and 16 DI Input signal VS Sensor supply Pin assignment of a changeover contact without load resistance mechanical changeover contact Table 12 6 Pin assignment of a changeover contact without load resistance mechanical changeover contact Pin assignment and view Remarks 96 96 96 96 96 96 96 96 KDQQHO KDQQHO RQQHFWLRQ H DPSOH IRU FKDQQHO DQG FKDQQHO Changeover contac...

Page 239: ...pecifications Technical specifications Dimensions and weight Dimensions W x H x D mm 30 x 129 x 136 5 Weight Approx 255 g Module specific data Number of inputs 8 Cable length shielded Max 500 m1 Approvals Digital electronic modules 12 1 Digital electronics module 8 DI NAMUR ET 200iSP Operating Instructions 11 2017 A5E00247483 07 239 ...

Page 240: ...le potential difference between different external circuits 60 V DC 30 V AC Current consumption From supply voltage power bus with 8 x NAMUR sensors max 70 mA from power supply power bus with unconnected contact max 90 mA Power loss from the module with 8 x NAMUR sensors 0 84 W with unconnected contact 1 1 W Status interrupts diagnostics Status display Inputs Green LED for each channel Interrupts ...

Page 241: ...nnels 2 to 7 typ 7 5 mA Permissible quiescent current 0 5 mA Input delay for 0 to 1 2 8 ms to 3 5 ms for 1 to 0 2 8 ms to 3 5 ms Tolerated changeover time for changeover contacts 300 ms Parallel connection of inputs No Counter Normal or periodic counting functions Quantity 2 Channel 0 1 Cascaded counting function Quantity 1 Channel 0 Cascaded counting function Sensor max frequency Pulse no pulse r...

Page 242: ...c module controls the switchover between two input channels If there is no signal change in the normally closed contact after the set switchover time see technical specifications the module reports diagnostic information Purpose You can use the diagnosis for checking the sensor to make absolutely sure that there has been a switchover between a normally open contact and normally closed contact Prin...

Page 243: ...eover contact Sensor defective or short circuit No distinction can be made here between a defective sensor and short circuit Open changeover contact Caution no differentiation possible between signal 0 and wire break Signal 1 and short circuit 12 2 Digital electronics module 4 DO Order number Type Order number 4 DO DC23 1V 20mA SHUT DOWN H 6ES7132 7RD01 0AB0 4 DO DC17 4V 27mA SHUT DOWN H 6ES7132 7...

Page 244: ...ot affect the process image output table POI SHUT DOWN H output modules Deactivation via High active intrinsically safe switching signal SHUT DOWN L output modules Deactivation via Low active intrinsically safe switching signal Note Note that SHUT DOWN H output modules and SHUT DOWN L output modules require separate switching signal connections Pin assignment of actuators Table 12 8 Pin assignment...

Page 245: ... 4DO module is removed If hot swapping is intended when the actuator disconnection is activated the individual modules must be connected directly to the signal source Pin assignment for actuator disconnection Table 12 10 Pin assignment for actuator disconnection Pin assignment and view Remarks 2 2 2 2 2 2 0 0 0 0 6 6 0 6 6 0 KDQQHO RQQHFWLRQ H DPSOH IRU DFWXDWRU GLVFRQQHFWLRQ H J DFWXDWRU RQ FKDQQ...

Page 246: ...fications Technical specifications Dimensions and weight Dimensions W x H x D mm 30 x 129 x 136 5 Weight Approx 255 g Module specific data Number of outputs 4 Cable length unshielded max 500 m shielded max 500 m Approvals Digital electronic modules 12 2 Digital electronics module 4 DO ET 200iSP 246 Operating Instructions 11 2017 A5E00247483 07 ...

Page 247: ...wer bus Yes Between the channels and actuator disconnection input Yes Permissible potential difference between different circuits 60 V DC 30 V AC Current consumption from load voltage power bus 4 DO DC23 1V 20mA SHUT DOWN H L max 340 mA 4 DO DC17 4V 27mA SHUT DOWN H L max 300 mA 4 DO DC17 4V 40mA SHUT DOWN H L max 400 mA Power loss from the module 4 DO DC23 1V 20mA SHUT DOWN H L 2 5 W 4 DO DC17 4V...

Page 248: ...DO DC23 1V 20mA SHUT DOWN H L min 23 1 V 4 DO DC17 4V 27mA SHUT DOWN H L min 17 4 V 4 DO DC17 4V 40mA SHUT DOWN H L min 17 4 V Internal resistance Ri 4 DO DC23 1V 20mA SHUT DOWN H L 275 Ω 4 DO DC17 4V 27mA SHUT DOWN H L 150 Ω 4 DO DC17 4V 40mA SHUT DOWN H L 150 Ω Curve vertices E for 4 DO DC23 1 20mA SHUT DOWN H L Voltage UE min 17 1 V Current IE min 20 mA one output Curve vertices E for 4 DO DC17...

Page 249: ...nt of the output max 25 µA Data for selecting a sensor for the safety barrier2 Minimum switching voltage 10 5 V Minimum switching current 2 mA 1 R load resistance line resistance 2 An unconnected contact is required as the input Output characteristic curve 4 DO DC23 1V 20mA SHUT DOWN H L Table 12 11 Output characteristic curve 4 DO DC23 1V 20mA SHUT DOWN H L one output P 8 9 9 2QH RXWSXW Digital e...

Page 250: ...ut characteristic curve 4 DO DC17 4V 27mA SHUT DOWN H L one output Two outputs switched in parallel P 8 9 9 9 2QH RXWSXW 7ZR RXWSXWV VZLWFKHG LQ SDUDOOHO Digital electronic modules 12 2 Digital electronics module 4 DO ET 200iSP 250 Operating Instructions 11 2017 A5E00247483 07 ...

Page 251: ...les You do this by connecting the voltage of the safety barrier to terminals 4 8 and 12 16 of the digital output module You can also shut down several digital output modules switched in parallel depending on the maximum output current at the safety barrier see the following figure Remember that current Imax 8 mA per digital output module SHUT DOWN H output modules If no intrinsically safe shutdown...

Page 252: ...fe shutdown signal for SHUT DOWN H output modules SHUT DOWN L output modules If no intrinsically safe shutdown signal is used you must enable the Deactivate shutdown signal parameter for the SHUT DOWN L output modules Digital electronic modules 12 2 Digital electronics module 4 DO ET 200iSP 252 Operating Instructions 11 2017 A5E00247483 07 ...

Page 253: ...ith 11 V supply from the Watchdog module The Watchdog module can supply 2 mA current consumption each for up to 16 digital output modules via one intrinsically safe contact K1 e g Category 2G relay for installation in the Zone 1 potentially explosive area You do this by connecting the terminals of the intrinsically safe contact to the Pi terminal on the Watchdog module and terminals 4 8 of the dig...

Page 254: ...o the equipotential bonding With this wiring all the chassis grounds of the outputs are connected to the equipotential bonding See also Removing and inserting electronics modules during operation hot swapping Page 186 Interface module IM 152 Page 227 12 3 Digital electronic module 2 RO Relay UC60V 2A Order number 6ES7132 7HB00 0AB0 Digital electronic modules 12 3 Digital electronic module 2 RO Rel...

Page 255: ... lights Isolated from the supply voltage NO contact Note If you connect an extra low voltage system SELV PELF to one channel of the relay module you can only use an extra low voltage SELV PELF on the other channel Pin assignment of actuators Table 12 14 Pin assignment of actuators Pin assignment and view Remarks 6 6 KDQQHO RQQHFWLRQ H DPSOH Actuator terminals Channel 0 Terminals 1 and 2 Channel 1 ...

Page 256: ...nical specifications Dimensions and weight Dimensions W x H x D mm 30 x 129 x 136 5 Weight approx 255 g Module specific data Number of outputs 2 Cable length unshielded max 500 m shielded max 500 m Approvals Digital electronic modules 12 3 Digital electronic module 2 RO Relay UC60V 2A ET 200iSP 256 Operating Instructions 11 2017 A5E00247483 07 ...

Page 257: ...s Permissible potential difference between different circuits 60 VDC Current consumption from load voltage power bus max 105 mA Power loss of module typ 1 1 W Status interrupts diagnostics Status display Outputs Green LED for each channel Interrupts Hardware interrupt No Diagnostic interrupt Yes can be set Diagnostic functions Group error display Red SF LED Diagnostic information can be read Yes S...

Page 258: ...ice life of contacts Resistive load Voltage Current Operating examples typ NO contact for resistive load 24 VDC 2 0 A 0 5 million 1 0 A 1 6 million 0 5 A 4 million 0 1 A 7 million 60 VDC 0 5 A 1 6 million 60 VAC 2 0 A 1 2 million 1 0 A 2 4 million 0 5 A 4 million For inductive load in accordance with IEC 947 5 1 DC 13 AC15 24 VDC 2 0 A 0 01 million 1 0 A 0 2 million 0 5 A 0 6 million 60 VDC 0 5 A ...

Page 259: ...sage Functions I M Description Refer to the Chapter Identification Data I M Page 58 12 5 Parameters of the digital electronic modules 12 5 1 Digital electronic module 8 DI NAMUR Configuration with STEP 7 as of version 5 3 Service Pack 1 and current HW update For a description refer to the online help for STEP 7 Configuration with GSD file For digital electronic module 8 DI NAMUR there are various ...

Page 260: ...Ω NAMUR changeover contact Changeover contact unconnected Changeover contact connected with 10 kΩ NAMUR sensor Channel Pulse stretching None 0 5 s 1 s 2 s None Channel Group diagnostics enabled disabled enabled Channel Diagnostics wire break enabled disabled enabled Channel Diagnostics wire break enabled disabled enabled Channel Diagnostics for chatter error enabled disabled disabled Channel Exter...

Page 261: ...disabled NAMUR sensor Single contact no load resistance NAMUR sensor Channel Mode for counter 1 Standard counting function Periodic counting function Cascaded counting function Standard counting function Channel 0 Mode for counter 2 Standard counting function Periodic counting function Standard counting function Channel 1 Parameters for 8 DI NAMUR 2 Count 6 Control configuration The following para...

Page 262: ...s Range of values Default Applicability Switch channels in parallel1 Yes No No Channel 0 Channel 2 Reaction to CPU Master STOP Set substitute value Hold last value Set substitute value Channel Substitute value 0 1 0 Channel Group diagnostics enabled disabled enabled Channel Diagnostics of wire break2 enabled disabled enabled Channel Diagnostics wire break enabled disabled enabled Channel Deactivat...

Page 263: ...e Channel Substitute value 0 1 0 Channel 12 6 Description of the parameters of the digital electronic modules 12 6 1 Time stamping Description With this parameter you can enable time stamping on a channel basis for each digital input of the module The time stamp will be passed from the ET 200iSP to the S7 400 or OS if you also enable the Time Stamp parameter in the IM 152 12 6 2 Pulse stretching D...

Page 264: ...XOVH LV ORQJHU WKDQ 7 DQG LV QRW FKDQJHG 3URFHVV VLJQDO Figure 12 7 Principle of pulse stretching Note If you set a pulse extension for an input channel this will also affect the flutter monitoring that you enabled for this channel The pulse extended signal is the input signal for the flutter monitoring You should therefore match the parameter settings for pulse extension and flutter monitoring to...

Page 265: ...the monitoring window than the set number of signal changes a chatter error is detected If no chatter error is detected within the monitoring window the monitoring window is started again at the next signal change Reporting a chatter error If a chatter error has occurred the current signal status is entered in the process image and the value of the signal is set to invalid A chatter error is also ...

Page 266: ...principle of chatter monitoring 12 6 4 Shutdown signal Parameter description Shutdown signal The Shutdown signal parameter can only be set for SHUT DOWN L output modules Enable shutdown signal You have connected a shutdown signal Shutdown signal disabled You have not connected a shutdown signal 12 6 5 Parameters for counting Description Refer to Chapter Counting See also Properties Page 70 Digital...

Page 267: ...ies Description Refer to the Chapter Measuring frequency See also Properties Page 76 Digital electronic modules 12 6 Description of the parameters of the digital electronic modules ET 200iSP Operating Instructions 11 2017 A5E00247483 07 267 ...

Page 268: ...Digital electronic modules 12 6 Description of the parameters of the digital electronic modules ET 200iSP 268 Operating Instructions 11 2017 A5E00247483 07 ...

Page 269: ...WER ON RUN L present Process values PLC values 7FFFH until the first conversion after switching on or after assigning param eters to the module Until the first value output After startup a signal of 0 V is output Dependent on the Behavior at CPU Master STOP parameter POWER ON STOP L present Process value Dependent on the Behavior at CPU Master STOP parameter L missing 7FFFH Effect of the value ran...

Page 270: ... AI I 2WIRE HART Order number 6ES7134 7TD00 0AB0 Properties 4 inputs for connecting HART field devices 2 wire transducers standard applications Configurable input range HART 4 to 20 mA Resolution 12 bits sign Pin assignment Table 13 4 Pin assignment of the 4 AI I 2WIRE HART Pin assignment and view Remarks P 0 0 0 0 0 0 0 0 KDQQHO RQQHFWLRQ H DPSOH IRU FKDQQHO 2 wire transducer 1 Channel 0 Terminal...

Page 271: ...ifications Technical specifications Dimensions and weight Dimensions W x H x D mm 30 x 129 x 136 5 Weight Approx 230 g Module specific data Isochronous mode supported No Number of inputs 4 Cable length Shielded max 500 m Approvals Analog electronic modules 13 2 Analog electronics module 4 AI I 2WIRE HART ET 200iSP Operating Instructions 11 2017 A5E00247483 07 271 ...

Page 272: ...channels and the backplane bus Yes Between channels No Between channels and power bus Yes Current consumption from power supply power bus max 320 mA Power loss of module 2 7 W Formation of analog values Measuring principle Integrating sigma delta Integration conversion time resolution per channel Integration time can be configured No Interference frequency suppression in Hz 60 50 Basic conversion ...

Page 273: ...0 005 K Linearity error relative to the input range 0 015 Repeatability in steady state at 25 C relative to the input range 0 01 Status interrupts diagnostics Interrupts Limit value interrupt Yes can be set Diagnostic interrupt Yes can be set Diagnostic functions Group error display Red SF LED Diagnostic information can be read Yes Monitoring for Short circuit Iload 25 mA2 Wirebreak Iload 3 6 mA S...

Page 274: ...ons of the sensors one below the other or connect each with equipotential bonding using wires The wires must be arranged so that they are not liable to interrupted If you connect up to 2 sensors to channel 0 and channel 2 channel 1 and 3 unconnected no further measures are necessary Pin assignment Table 13 5 Pin assignment of the 4 AI I 4WIRE HART Pin assignment and view Remarks P 0 0 0 0 0 0 0 0 ...

Page 275: ...ifications Technical specifications Dimensions and weight Dimensions W x H x D mm 30 x 129 x 136 5 Weight approx 230 g Module specific data Isochronous mode supported No Number of inputs 4 Cable length shielded max 500 m Approvals Analog electronic modules 13 3 Analog electronics module 4 AI I 4WIRE HART ET 200iSP Operating Instructions 11 2017 A5E00247483 07 275 ...

Page 276: ...er bus Yes Current consumption from power supply power bus max 30 mA Power loss of module 0 4 W Formation of analog values Measuring principle Integrating sigma delta Integration conversion time resolution per channel Integration time can be configured Yes Interference frequency suppression in Hz 60 50 Basic conversion time including integration time per channel in ms 30 Cycle time in ms Number of...

Page 277: ...ady state at 25 C relative to the input range 0 01 Status interrupts diagnostics Interrupts Limit value interrupt Yes can be set Diagnostic interrupt Yes can be set Diagnostic functions Group error display Red SF LED Diagnostic information can be read Yes Monitoring for Wirebreak I 3 6 mA Safety information See EC Prototype Certificate KEMA 04ATEX1245 Data for selecting a sensor Input ranges rated...

Page 278: ...d view Remarks 0 0 0 0 0 0 0 0 KDQQHO FRQGXFWRU FRQGXFWRU FRQGXFWRU RQQHFWLRQ H DPSOH IRU FKDQQHO Resistance thermometer 1 Channel 0 Terminals 1 to 4 Resistance thermometer 2 Channel 1 Terminals 5 to 8 Resistance thermometer 3 Channel 2 Terminals 9 to 12 Resistance thermometer 4 Channel 3 Terminals 13 to 16 M Measuring cable posi tive M Measuring cable nega tive IC Constantcurrent cable positive I...

Page 279: ...tions Technical specifications Dimensions and weight Dimensions W x H x D mm 30 x 129 x 136 5 Weight approx 230 g Module specific data Isochronous mode supported No Number of inputs 4 Cable length Shielded max 500 m Approvals Analog electronic modules 13 4 Analog electronics module 4 AI RTD ET 200iSP Operating Instructions 11 2017 A5E00247483 07 279 ...

Page 280: ...between channels and power bus Yes Current consumption from power supply power bus max 22 mA Power loss of module 0 4 W Formation of analog values Measuring principle Integrating sigma delta Integration conversion time resolution per channel Integration time can be configured Yes Interference frequency suppression in Hz 60 50 Basic conversion time including integration time per channel in ms 66 80...

Page 281: ...tive sensor 0 1 Pt100 Ni100 standard 0 5 K Pt100 Ni100 climate 0 2 K Temperature error relative to the input range 0 02 K Linearity error relative to the input range 0 015 Repeatability in steady state at 25 C relative to the input range 0 01 Status interrupts diagnostics Interrupts Limit value interrupt Yes can be set Diagnostic interrupt Yes can be set Diagnostic functions Group error display Re...

Page 282: ...4 inputs for thermocouple or thermoelectrical voltage Input ranges Thermal e m f measurement 80 mV Thermocouples Type B E J K L N R S T U Functional electric isolation permissible common mode voltage 6 5 V DC 30 V ACpp Linearization of the sensor characteristic curves Resolution of 15 bits sign Internal compensation of the reference junction temperature by means of TC sensor module temperature sen...

Page 283: ...ermocouple 3 Channel 2 Terminals 9 and 10 Thermocouple 4 Channel 3 Terminals 13 and 14 TC sensor module Terminals 3 7 11 15 M Measuring cable posi tive M Measuring cable nega tive Block diagram w 3RZHU EXV 2SWR PXOWLSOH HU DFNSODQH EXV RQYHUWHU QSXWV 7 VHQVRU PRGXOH DFNSODQH EXV LQWHUIDFH Figure 13 4 Block diagram of the 4 AI TC Analog electronic modules 13 5 Analog electronics module 4 AI TC ET 2...

Page 284: ... LE LD 7 LE LD 7 1 ODVV 9 3 7 ODVV 3 3URFHVV RQW T IRU 8VH LQ 2 ODVV RQH LE LD 7 LE LD 7 662 33 9 3 3529 1 17 6 5 8 76 25 3 67 5 6 ODVV 9 3 O 3 ෬ 1 36 LE LD 7 Voltages currents electrical potentials Electrical isolation Between channels and the backplane bus Yes Between channels yes functional Between channels and power bus Yes Current consumption from power supply power bus max 30 mA Power loss o...

Page 285: ... rated input range min 70 dB Crosstalk between inputs min 50 dB Operational limit over the entire temperature range rel ative to the input range 2 1 5 K Basic error limit operational limit at 25 C relative to the input range 2 1 K Temperature error relative to the input range 0 02 K Linearity error relative to the input range 0 015 Repeatability in steady state at 25 C relative to the input range ...

Page 286: ...t ranges rated values input resistance Thermoelectric voltage 80 mV min 1 MΩ Thermocouple Type E N J K L S R B T U min 1 MΩ Connection of signal generators for thermal e m f measurement supported Characteristic linearization Yes Thermal e m f measurement Nominal range linear Thermocouple Type E N J K L S R B T U Temperature compensation Internal temperature compensation possible via the TC sensor ...

Page 287: ...QHO RQQHFWLRQ H DPSOH IRU FKDQQHO Actuator 1 Channel 0 Terminals 1 and 2 Actuator 2 Channel 1 Terminals 5 and 6 Actuator 3 Channel 2 Terminals 9 and 10 Actuator 4 Channel 3 Terminals 13 and 14 QI Output positive analog out put current M Chassis ground Analog electronic modules 13 6 Analog electronics module 4AO I HART ET 200iSP Operating Instructions 11 2017 A5E00247483 07 287 ...

Page 288: ...pecifications Technical specifications Dimensions and weight Dimensions W x H x D mm 30 x 129 x 136 5 Weight Approx 265 g Module specific data Isochronous mode supported No Number of outputs 4 Cable length Shielded max 500 m Approvals Analog electronic modules 13 6 Analog electronics module 4AO I HART ET 200iSP 288 Operating Instructions 11 2017 A5E00247483 07 ...

Page 289: ...etween channels and power bus Yes Current consumption from load voltage power bus max 330 mA Power loss of the module 2 7 W Formation of analog values Resolution including overrange 14 bits Cycle time in ms 3 6 ms Settling time for resistive load max 4 ms with capacitive load max 40 ms with inductive load max 40 ms Injection of substitute values Yes Noise suppression error limits Crosstalk between...

Page 290: ...it Iload 1 mA Rload 30 60 Ω Wirebreak Iload 1 mA Rload 0 68 24 kΩ1 Injection of substitute values Yes can be set Safety information See EC Prototype Certificate KEMA 04ATEX1250 Actuator selection data Output ranges rated values Current 0 to 20 mA 4 to 20 mA Load impedance in the rated output range Max 750 Ω Connection of actuators for current measurement 2 wire connection supported 1 Wire break de...

Page 291: ...ules and additions outlined below apply to the following measuring ranges 4 to 20 mA Temperature sensor Pt100 standard and climatic Ni100 standard and climatic Thermocouples types B E J K L N R S T U The following additions and rules apply Format of the analog values S7 Table 13 8 Measured values in the event of wire break dependent on enabled diagnostics format S7 Module Parameter assignment Meas...

Page 292: ...shows the analog value representation of the analog electronic modules Table 13 9 Analog value representation SIMATIC S7 format Resolution Analog value Bit number 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Significance of the bits S 214 213 212 211 210 29 28 27 26 25 24 23 22 21 20 Sign The sign S of the analog value is always in bit number 15 0 1 Example Table 13 10 Example Analog value decimal binary...

Page 293: ... of a conversion in the analog electronic module 13 8 3 Measuring ranges of the analog input modules in S7 format Introduction The tables in this section contain the digitized analog values for the measuring ranges of the analog input modules The binary representation of the analog values is always the same so these tables only compare the measuring ranges and the units Measuring ranges for voltag...

Page 294: ...6 5100H Nominal range 0 0000 4 0000 0 0H Negative values are not supported 3 9995 1 FFFFH Underrange 1 1852 4864 ED00H 1 1852 32768 8000H Underflow Measuring ranges for resistance type sensor 600 Ω absolute and 1000 Ω absolute Table 13 14 SIMATIC S7 format Measuring ranges 600 Ω absolute and 1000 Ω absolute Measuring range 600 Ω Measuring range 1000 Ω Units Range decimal hexadecimal 705 53 1175 89...

Page 295: ... 8500 2000 2134H F830H 1562 0 328 0 15620 3280 3D04H F330H Nominal range 200 1 243 0 2001 2430 F82FH F682H 328 1 405 4 3281 4054 F32FH F02AH Underrange 243 0 32768 8000H 405 4 32768 8000H Underflow Measuring ranges for resistance thermometer Pt 100 climate Table 13 16 SIMATIC S7 format Measuring ranges Pt 100 climate in C and F Pt 100 cli mate in C 1 digit 0 01 C Units Pt 100 cli mate in F 1 digit...

Page 296: ...01 9C5H 482 1 4821 12D5H 250 0 2500 9C4H 482 0 4820 12D4H Nominal range 60 0 600 FDA8H 76 0 760 FD08H 60 1 601 FDA7H 76 1 761 FD07H Underrange 105 0 1050 FBE6H 157 0 1570 F9DEH 105 0 32768 8000H 157 0 32768 8000H Underflow Measuring ranges for resistance thermometer Ni 100 climate Table 13 18 SIMATIC S7 format Measuring ranges Ni 100 climate in C and F Ni 100 cli mate in C 1 digit 0 01 C Units Ni ...

Page 297: ...errange 1820 0 0 0 18200 0 4718H 0000H 2786 5 32 27865 320 6CD9H 0140H Nominal range 0 1 120 0 1 1200 FFFFH FB50H 31 9 184 0 319 1840 013FH F8D0H Underrange 120 0 32768 8000H 184 0 32768 8000H Underflow Measuring range for thermocouple type E Table 13 20 SIMATIC S7 format Measuring range type E in C and F Type E in C Units Type E in F Units Range decimal hexadec imal decimal hexa decimal 1200 0 32...

Page 298: ...s Type K in F Units Range decimal hexadec imal decimal hexa decimal 1622 0 32767 7FFFH 2951 6 32767 7FFFH Overflow 1622 0 1372 1 16220 13721 3F5CH 3599H 2951 6 2501 7 29516 25062 734CH 61B9H Overrange 1372 0 270 0 13720 2700 3598H F574H 2501 6 454 0 25061 4540 61B8H EE44H Nominal range 270 0 32768 8000H 454 0 32768 8000H Underflow Measuring range for thermocouple type L Table 13 23 SIMATIC S7 form...

Page 299: ...2C8H F574H 2372 0 454 0 23720 4540 5CA8H EE44H Nominal range 270 0 32768 8000H 32768 8000H EE44H Underflow Measuring range for thermocouple types R S Table 13 25 SIMATIC S7 format Measuring range type R S in C and F Type R S in C Units Type R S in F Units Range decimal hexa decimal decimal hexa decimal 2019 0 32767 7FFFH 3276 6 32767 7FFFH Overflow 2019 0 1769 1 20190 17691 4EDEH 451BH 3276 6 3216...

Page 300: ...ype U in F Units Range decimal hexa decimal decimal hexa decimal 850 0 32767 7FFFH 1562 0 32767 7FFFH Overflow 850 0 600 1 8500 6001 2134H 17771H 1562 0 1112 1 15620 11121 3D04H 2B71H Overrange 600 0 200 0 2000 2000 1770H F830H 1112 0 328 0 11120 3280 2B70H F330H Nominal range 200 0 32768 8000H 328 0 32768 8000H Underflow 13 8 4 Output ranges of the analog output modules in S7 format Introduction ...

Page 301: ...verrange 20 0007 20 0005 27649 6C01H 20 0000 20 0000 27648 6C00H Nominal range 0 4 0000 0 0H 0 3 9995 1 FFFFH Underrange 0 0 6912 E500H 0 0 6913 E4FFH Underflow 13 9 Fundamentals of analog value processing 13 9 1 Wiring thermocouples Introduction This section contains additional information on connecting thermocouples Analog electronic modules 13 9 Fundamentals of analog value processing ET 200iSP...

Page 302: ...rdi nated 4 AI RTD assigned parameters for Pt100 climatic range in correct slot 4 AI TC Reference junction yes select reference junction number 1 or 2 IM 152 1 Assignment of the reference junction to a slot with 4 AI RTD channel selection Internal compensa tion 4 AI TC The TC sensor module temperature sensor is mounted onto the terminals of terminal module EM 4 AI TC The tem perature sensor report...

Page 303: ...parameters for the Pt100 climate measuring range The insulated thermocouples are compensated externally by a resistance thermometer connected to the 4 AI RTD channel 0 57 7 0 0 0 0 M Measuring cable positive M Measuring cable negative IC Constantcurrent cable positive IC Constant current cable negative Figure 13 6 Compensation by 4 AI RTD Analog electronic modules 13 9 Fundamentals of analog value...

Page 304: ...ion of the compensation value for the assigned slot Reference junction E0 to ref erence junction E3 4 AI TC None Yes This parameter allows you to enable the use of the reference junction Reference junction number 4 AI TC 1 2 Internal This parameter allows you to assign the reference junction 1 2 that contains the reference temperature compensa tion value Example of reference junction parameter ass...

Page 305: ...e I0 Type Measuring range I1 I2 I3 any 22 4 AI TC Reference junction I0 I1 Yes Reference junction I2 I3 None Reference junction number 1 Measuring range I0 I1 Type Measuring range I2 I3 any 32 4 AI TC Reference junction I0 None Reference junction I1 Yes Reference junction I2 I3 None Reference junction number 1 Measuring range I0 any Measuring range I1 Type Measuring range I2 I3 any Non isolated th...

Page 306: ...antages Compatible connection with the analog modules current loop 4 20 mA Additional digital communication using the HART protocol Low energy requirements of HART important for use in hazardous areas Numerous field devices with HART functions are in use Typical applications of HART Commissioning of field devices centralized parameter assignment Online modification of field device parameters Infor...

Page 307: ...s You can use SIMATIC PDM to set the parameters of the HART field devices via HART commands and read these out via HART responses The HART commands and their parameters are divided into three groups with the following properties universal generally usable device specific Universal command must be supported by all manufacturers of HART field devices it is recommended that generally useable commands...

Page 308: ... 4 Integration of HART field devices with ET 200iSP Use in the ET 200iSP With a HART analog module you can connect a field device to each of the four channels The module operates as the HART master the field devices as HART slaves SIMATIC PDM sends and receives data via the HART analog module comparable to a client to which the HART analog module acts as a server 7 L63 LQ HQFORVXUH H J 6 3 57 36 7...

Page 309: ... HART parameter assignment tool passing them on to the smart field device and then returning the reply messages The interface of the HART analog module is represented by data records that are transferred via the I O bus These data records are generated or interpreted by the HART parameter assignment tool SIMATIC PDM The analog values are entered in the process input and output image in 16 bit form...

Page 310: ...0 System environment for HART applications Transparent message data Format The ET 200iSP HART analog modules support the transparent message data format Using SIMATIC PDM you therefore have direct access to the HART field device for the commands and responses Each HART analog module is equipped with a common HART modem for the 4 channels In other words with SIMATIC PDM you can only directly access...

Page 311: ...e for example Burst mode No HART master cyclically sends a predefined HART command to the connected HART field device Scan mode No Use of the compact data format Compact HART Message Format Yes A HART client sends a sequence of HART commands No other client can interrupt this procedure Successive HART Commands mode Yes Parameters are stored retentively Parameter Stored Non Volatile No Automatic de...

Page 312: ... are processed again Note During the time a HART channel of the electronic module is processing a SHC sequence which means that full HART processing capacity of the electronic module is reserved for this channel the HART variables of all HART channels are no longer updated Their values and quality codes remain unchanged HART requests for other channels are not processed and they are acknowledged a...

Page 313: ...rms you of the validity of the measured value The representation of a tag in IEEE754 format requires 4 bytes 1 status byte WH WH WH WH WH WDJ IRUPDW 6WDWXV E WH Analog electronic modules 13 10 Basics of HART ET 200iSP Operating Instructions 11 2017 A5E00247483 07 313 ...

Page 314: ...value G 6 6 WH WH WH WH WH WH WH WH WH WH 6 VLJQ SRQHQW SRQHQW 0DQWLVVD 0DQWLVVD 0DQWLVVD 0DQWLVVD ZLWK ELW 0HDVXUHG YDOXH 6 H SRQHQW PDQWLVVD ZLWK ELW 0HDVXUHG YDOXH 0HDVXUHG YDOXH 0HDVXUHG YDOXH DPSOH RQYHUVLRQ RI DQ YDOXH WR GHFLPDO YDOXH WH WH Figure 13 11 IEEE754 format Analog electronic modules 13 10 Basics of HART ET 200iSP 314 Operating Instructions 11 2017 A5E00247483 07 ...

Page 315: ...W FRQVWDQW GHYLFH LV EXV RRG XSGDWH HYHQW SDUDPHWHU UHDVVLJQPHQW RRG RN QR HUURU Figure 13 12 Status byte See also Analog input modules with HART 4 AI I 2WIRE HART 4 AI I 4WIRE HART Page 353 Analog output module with HART 4 AO I HART Page 354 13 10 8 HART data records Prerequisites You require this information if you want to go beyond the standard applications of STEP 7 and SIMATIC PDM or use your...

Page 316: ...field device on channel 0 81 read 75 HART Response Read Process Data Letterbox channel 0 This date record contains the transfer data for the response from the HART field device on channel 0 to the client 82 Write 75 HART Request Write Process Data Letterbox channel 1 This data record contains the transfer data for the command from the client to the HART field device on channel 1 83 read 75 HART Re...

Page 317: ...ine help for STEP 7 Configuration with GSD file For the 4 AI I 2WIRE HART und 4 AI I 4WIRE HART analog electronic module there are various configurations that you can select using the following entries in the hardware catalog of the project engineering software Configuration 4 AI I 2WIRE HART and 4 AI I 4WIRE HART Analog values are output in S7 format Configurations 4 AI I 4W x and 4 AI I 4W x Ana...

Page 318: ...o 20 mA HART HART Channel Group diagnostics enabled disabled enabled Module Overflow underflow diagnostics enabled disabled enabled Module Smoothing None Low Average Strong None Channel High limit Lower to upper limit value of the over range SIMATIC S7 High limit Channel Low limit Lower to upper limit value of the over range SIMATIC S7 Low limit Channel Diagnostics wire break enabled disabled enab...

Page 319: ...WIRE HART 2 AI I 4WIRE HART HART retries number of retries 0 to 10 2 Module HART Fast Mode enabled disabled disabled Module Channel 0 1 2 3 0 Channel IEEE tag None Primary variable 1 Auxiliary variable 2 Auxiliary variable 3 Auxiliary variable None Channel HART warning enabled disabled disabled Module HART diagnostics enabled disabled disabled Module Analog electronic modules 13 11 Parameters of t...

Page 320: ...asuring range Pt 100 standard range Pt 100 climate range Ni 100 Standard range Ni 100 climate range 600 Ω absolute 1000 Ω absolute Pt 100 standard range Channel Measuring range deactivated 80 mV Type B PtRh PtRh Type N NiCrSi NiSi Type E NiCr CuNi Type R PtRh Pt Type S PtPh Pt Type J Fe CuNi Type L Fe CuNi Type T Cu CuNi Type K NiCr Ni Type U Cu CuNi Type K NiCr Ni Channel Group diagnostics enable...

Page 321: ...module 4AO I HART Configuration with STEP 7 Version 5 3 Service Pack 1 or higher and current HW update For a description refer to the online help for STEP 7 Configuration with GSD file For the 4AO I HART analog electronic module there are various configurations that you can select using the following entries in the hardware catalog of the project engineering software Configuration 4AO I HART Analo...

Page 322: ...WARNING The substitute values are stored in the flash memory of the IM 152 These are output at the next startup of the ET 200iSP until it starts exchanging data with the DP master Remember this behavior if you change to a different project engineering environment with the ET 200iSP Solution Erase the flash memory of the IM 152 first Parameters for configuration I x In addition to the 4AO I HART co...

Page 323: ...g smoothing Smoothed analog values provide a reliable analog signal for further processing It makes sense to smooth analog values when measured values change slowly e g in case of temperature changes Parameter The measured values are smoothed by digital filtering Smoothing is achieved by the module forming a mean value from a specified number of converted digitized analog values You set up to four...

Page 324: ...0RGXOH F FOHV 6WHS UHVSRQVH IRU DQ DQDORJ LQSXW VLJQDO Figure 13 13 Example of the influence of smoothing on step responses 13 12 3 Assigning the channel and IEEE tag Properties Analog electronic modules 4 AI I 2WIRE HART 4 AI I 4WIRE HART and 4 AO I HART support up to four IEEE tags The process input image PII provides up to 20 bytes per module for the IEEE tags Thus four blocks of 5 bytes each a...

Page 325: ... WDJ 9 PDLQ WDJ WDJ 3 RI D 57 LQSXW PRGXOH ZLWK FRQILJXUD WLRQ L HG DVVLJQPHQW RI WKH DQDORJ YDOXHV LQ WKH 3 VVLJQ DQ WDJV LQ WKH 3 WDJ RI FKDQQHO WDJ RI FKDQQHO WDJ RI FKDQQHO WDJ RI FKDQQHO H J 57 LQSXW PRGXOH 57 ILHOG GHYLFH RQ FKDQQHO 57 ILHOG GHYLFH RQ FKDQQHO 57 ILHOG GHYLFH RQ FKDQQHO Figure 13 14 Assigning the IEEE tags Configuring IEEE tags with STEP 7 Version 5 3 Service Pack 1 or higher...

Page 326: ...ameter This parameter is used to define from which channel and or field device the IEEE tag is read in IEEE tag parameter Here you select the IEEE tag 1 to 4 of the field device assigned to the PII 13 12 4 HART repetitions Description You can use this parameter to specify the number of retries made before a diagnostic result is output for HART communication errors 13 12 5 HART Fast Mode Descriptio...

Page 327: ... you enable this parameter a diagnostic interrupt will be triggered in response to the following HART diagnostics see the Electronic module error types table HART analog output current specified HART analog output current saturated HART communication error HART primary variable outside the limits HART auxiliary variable outside the limits Analog electronic modules 13 12 Parameter description of th...

Page 328: ...Analog electronic modules 13 12 Parameter description of the analog electronic modules ET 200iSP 328 Operating Instructions 11 2017 A5E00247483 07 ...

Page 329: ...lot for electronic modules Insert a reserve module into the gap see the Diagnostics for Incorrect Module Configuration States of the ET 200iSP section As of product version 03 the reserve module can also be inserted on terminal module TM RM RM Procedure with CiR Refer to Function Manual Modifying the system during operation via CiR http support automation siemens com WW view en 14044916 Pin assign...

Page 330: ...Power loss of the module max 0 03 W Status interrupts diagnostics Status display No Diagnostic functions No Safety data See EC type examination certificate KEMA 04ATEX1251 See also Diagnostics for incorrect ET 200iSP configuration statuses Page 182 Installing the Terminating Module and the Slot Cover Page 98 14 2 Watchdog module Order number 6ES7138 7BB00 0AB0 Other modules 14 2 Watchdog module ET...

Page 331: ...be used within the ET 200iSP station in which the Watchdog module is located The maximum line length for the shutdown signal is 20 m Identification data I M Pin assignment Pin assignment for inserted Watchdog module Table 14 1 Pin assignment of Watchdog electronic module Pin assignment and view Remarks 3L 3L 3L 3L 0L 0L 0L 0L 3L 3L 3L 3L 0L 0L 0L 0L 3L 9 0L KDQQHO 3URYLVLRQ RI DQ LQWULQVLFDOO VDIH...

Page 332: ...ck diagram of Watchdog module Technical specifications Technical specifications Dimensions and weights Dimensions W x H x D mm 30 x 129 x 136 5 Weight ca 180g Module specific data Approvals Other modules 14 2 Watchdog module ET 200iSP 332 Operating Instructions 11 2017 A5E00247483 07 ...

Page 333: ...he channels and load voltage power bus Yes Permissible potential difference Between different circuits 60 V DC 30 V AC Current consumption from load voltage power bus 2 mA number of connected digital output mod ules Power loss of the module 0 05 W Status interrupts diagnostics Status display Input bit Green LED Diagnostic function Group error display Red SF LED Diagnostic function can be read Yes ...

Page 334: ...red to the input byte write read neg A value that you write to the output byte is inverted and transferred to the input byte toggle 0 1 Hz toggle 0 5 Hz toggle 1 HZ toggle 2 Hz Bit 0 see address space of inputs and outputs in the input byte of PII toggles flashes at the specified frequency Parameter description Response to CPU Master STOP Keep last value The last value in the output byte of the PI...

Page 335: ...10 0AA0 only available as replacement part TM PS A UC 1 unit 6ES7193 7DA20 0AA0 TM PS B 1 unit 6ES7193 7DB10 0AA0 only available as replacement part TM PS B UC 1 unit 6ES7193 7DB20 0AA0 TM IM IM and terminating module 1 unit 6ES7193 7AB00 0AA0 TM IM EM 60S screw terminals and ter minating module 1 unit 6ES7193 7AA00 0AA0 TM IM EM 60C spring terminals and ter minating module 1 unit 6ES7193 7AA10 0A...

Page 336: ... 7GD00 0AB0 4 DO DC17 4V 27mA SHUT DOWN L 1 unit 6ES7132 7GD10 0AB0 4 DO DC17 4V 40mA SHUT DOWN L 1 unit 6ES7132 7GD20 0AB0 2 DO Relay UC60V 2A 1 unit 6ES7132 7HB00 0AB0 Analog electronic modules Table A 5 Analog electronic modules Name Quantity Order number 4 AI I 2WIRE HART 1 unit 6ES7134 7TD00 0AB0 4 AI I 4WIRE HART 1 unit 6ES7134 7TD50 0AB0 4 AI RTD 1 unit 6ES7134 7SD51 0AB0 4 AI TC and TC sen...

Page 337: ...ronic modules foil for printing with laser printer or plotter Yellow petrol 10 sheets 6ES7193 7BB00 0AA0 6ES7193 7BH00 0AA0 Unlabeled slot number plate 100 units 8WA8848 2AY Slot number plates 10 x labeled 1 to 20 200 units 8WA8861 0AB Slot number plates 5 x labeled 1 to 40 200 units 8WA8861 0AC Slot number plate 2 x labeled 1 to 68 and 1 x labeled 1 to 64 200 units 8WA8861 0DA Order numbers of We...

Page 338: ... at 950 mm width Empty enclosure prepared 650x450x230 suitable for max 15 electronic modules 950x450x230 suitable for max 25 electronic modules With installation and interconnection of the ET 200iSP in the wall enclosure1 650x450x230 suitable for max 15 electronic modules 950x450x230 suitable for max 25 electronic modules 1 unit 6DL2804 0AD50 6DL2804 0AE50 6DL2804 1AD50 6DL2804 1AE50 Wall enclosur...

Page 339: ...ponents required for the use of the ET 200iSP Table A 9 Network components for the ET 200iSP Name Quantity Order number RS 485 IS Coupler 1 unit 6ES7972 0AC80 0XA0 PROFIBUS bus connector RS 485 IS with inclined outgoing cable reversible active bus terminating resistance 1 unit 6ES7972 0DA60 0XA0 Bus cable for PROFIBUS Sold in me ters 6XV1830 0EH10 Bus cable for PROFIBUS RS485iS blue PB FC Standard...

Page 340: ...72 Instruction manual for get ting started with PROFIBUS DP and with the implemen tation of automation tasks using PROFIBUS DP and SIMATIC S7 Shows many practical appli cation examples of PROFI BUS DP applications based on SIMATIC S7 SIMATIC Manual Collection DVD Name Order number Contents SIMATIC Manual Collection 6ES7998 8XC01 8YE0 Contains all SIMATIC man uals in electronic format Technical pro...

Page 341: ...gs of the most important components of the ET 200iSP Terminal module TM PS A TM PS A UC TM PS B TM PS B UC with Inserted Power Supply PS Figure A 1 Terminal module TM PS A TM PS A UC with Inserted Power Supply PS Appendix A 2 Dimensional drawings ET 200iSP Operating Instructions 11 2017 A5E00247483 07 341 ...

Page 342: ...inal Module TM IM EM with Inserted Interface Module and Electronic Module Terminal Module TM EM EM with Inserted Electronic Modules Figure A 3 Terminal Module TM EM EM with Inserted Electronic Modules Appendix A 2 Dimensional drawings ET 200iSP 342 Operating Instructions 11 2017 A5E00247483 07 ...

Page 343: ...rted electronic modules Figure A 4 Terminal module TM EM EM with inserted electronic modules Terminating module Figure A 5 Terminating module Appendix A 2 Dimensional drawings ET 200iSP Operating Instructions 11 2017 A5E00247483 07 343 ...

Page 344: ...T 200iSP 7 L63 7 L63 2 2 0 38 3 PDVWHU 3 VODYH 3 F FOH 3 LQWHUIDFH Figure A 6 Reaction times between the DP Master and ET 200iSP A 3 2 Response times at the DP master Reference You will find information on the response times in the manual for the DP master Appendix A 3 Reaction times ET 200iSP 344 Operating Instructions 11 2017 A5E00247483 07 ...

Page 345: ...mes for the digital output modules Output delay The response times correspond to the output delay Refer to technical specifications Chapter Digital electronic module See also Digital electronics module 4 DO Page 243 A 3 6 Reaction times for analog input modules Conversion time The conversion time is made up of the basic conversion time and the time for processing wire break monitoring diagnostics ...

Page 346: ...O FOH WLPH RQYHUVLRQ WLPH FKDQQHO RQYHUVLRQ WLPH FKDQQHO RQYHUVLRQ WLPH FKDQQHO Figure A 7 Cycle time of the analog input module A 3 7 Reaction times for analog output modules Conversion time The conversion time of the analog output channels includes the transfer of digitized output values from internal memory and their digital to analog conversion Cycle time The conversion of the analog output ch...

Page 347: ...al memory up to the reaching of a specific value on the analog output is in the least favorable case the total of the cycle time and settling time The least favorable case occurs if the analog channel was converted shortly before the transfer a new output value and the other channels were re converted cycle time only after the conversion The following figure shows the response time of an analog ou...

Page 348: ...lection of the relevant entry in the engineering software 8 DI NAMUR with 8 DI NAMUR configuration Assignment of the process input image PII KDQQHOV WR RI LQSXW VLJQDO 9DOXH VWDWXV IRU FKDQQHOV WR QSXW VLJQDO LV YDOLG 8QDVVLJQHG QSXW VLJQDO LV LQYDOLG 6 IRUPDW Figure A 10 PII with 8 DI NAMUR configuration Assignment of the process output image POI The POI is not assigned Appendix A 4 Address space...

Page 349: ... RXQWHU RXWSXW LJLWDO LQSXW LJLWDO LQSXW LJLWDO LQSXW LJLWDO LQSXW LJLWDO LQSXW LJLWDO LQSXW Figure A 11 PII with 2 Counter 6 DI NAMUR configuration Assignment of the process output image POI 3 4 6SHFLILHG YDOXH RI FRXQWHU FDVFDGHG FRXQWLQJ IXQFWLRQ 6SHFLILHG YDOXH RI FRXQWHU 6SHFLILHG YDOXH RI FRXQWHU 8QDVVLJQHG 8QDVVLJQHG RQWURO VLJQDO 7 RQWURO VLJQDO 7 RQWURO VLJQDO 5HVHW FRXQWHU RQWURO VLJQDO ...

Page 350: ...SXW LJLWDO LQSXW LJLWDO LQSXW LJLWDO LQSXW Figure A 13 PII with 2 Travel 6 DI NAMUR configuration Assignment of the process output image POI The POI is not assigned A 4 2 Digital output module Address space of digital output modules KDQQHOV WR RI RXWSXW VLJQDO 6 IRUPDW 8QDVVLJQHG KDQQHO RXWSXW 2 KDQQHO RXWSXW 2 KDQQHO RXWSXW 2 KDQQHO RXWSXW 2 Figure A 14 POI with digital output modules Appendix A ...

Page 351: ...digital output module 2 DO Relay UC60V 2A A 4 4 Analog input modules Address space of analog input modules 3 QSXW YDOXH RQ FKDQQHO QSXW YDOXH RQ FKDQQHO QSXW YDOXH RQ FKDQQHO QSXW YDOXH RQ FKDQQHO QSXW YDOXH RQ FKDQQHO 6 IRUPDW DPSOH QSXW YDOXH RQ FKDQQHO Figure A 16 PII for analog input modules Appendix A 4 Address space of the inputs and outputs ET 200iSP Operating Instructions 11 2017 A5E002474...

Page 352: ...QQHO 2XWSXW YDOXH DW FKDQQHO 2XWSXW YDOXH DW FKDQQHO 2XWSXW YDOXH DW FKDQQHO 2XWSXW YDOXH RQ FKDQQHO 6 IRUPDW DPSOH QSXW YDOXH RQ FKDQQHO Figure A 17 POI for analog output modules Appendix A 4 Address space of the inputs and outputs ET 200iSP 352 Operating Instructions 11 2017 A5E00247483 07 ...

Page 353: ...RU 57 DQG 57 VWDWXV E WH VWUXFWXUH VHH WDJ RX FDQ VHOHFW WKH QXPEHU RI WDJV LQ WKH FRQILJXUDWLRQ DFK YDULDEOH RI D ILHOG GHYLFH FDQ EH PDSSHG WR WKH 3 6HH FKDSWHU YDULDEOHV 57 VWDWXV E WH IRU YDULDEOH DV VSHFLILHG IRU 57 VHH FKDSWHU YDULDEOHV 8WLOL HG VWDWXV FRGHV RI 352 86 3 SURILOH IRU 7 L63 8QFHUWDLQ LQLWLDO YDOXH EHIRUH ILUVW FRQWDFW PDGH DG QR FRPPXQLFDWLRQ FRPPXQLFDWLRQ HUURU DG GHYLFH IDLOX...

Page 354: ...VWDWXV E WH VWUXFWXUH VHH WDJ RX FDQ VHOHFW WKH QXPEHU RI WDJV LQ WKH FRQILJXUDWLRQ Q WDJ RI D ILHOG GHYLFH FDQ EH PDSSHG DV GHVLUHG WR WKH 3 6HH KDSWHU WDJV 57 VWDWXV E WH IRU WDJ VSHFLILHG DV IRU 57 VHH KDSWHU WDJV 8WLOL HG VWDWXV FRGHV RI 352 86 3 SURILOH IRU 7 L63 8QFHUWDLQ LQLWLDO YDOXH EHIRUH ILUVW FRQWDFW PDGH DG QR FRPPXQLFDWLRQ FRPPXQLFDWLRQ HUURU DG GHYLFH IDLOXUH GHYLFH PDOIXQFWLRQ 8QFH...

Page 355: ...ng and overvoltage protection A 5 1 Overview Introduction One of the most common causes of failure is overvoltage caused by Atmospheric or Electrostatic discharge The concepts or measures for protection from overvoltages is based on the lightning protection zone concept Appendix A 5 Lightning and overvoltage protection ET 200iSP Operating Instructions 11 2017 A5E00247483 07 355 ...

Page 356: ...2 Lightning protection zone concept Principle of the lightning protection zone concept according to IEC 62305 4 DIN EN 62305 4 VDE 0185 4 The principle behind the lightning protection zone concept is the division of the volume to be protected from overvoltages e g a control room into lightning protection zones based on EMC considerations see figure below The various lightning protection zones LPZ ...

Page 357: ...rough suitable lightning current or combination suppressors or shielding measures As described in the EN 1127 1 standard direct lightning strokes ignite explosive atmospheres Therefore continuously active lightning protection systems are prescribed for such facilities according to the current lightning protection standards Overvoltages Electromagnetic fields of the lightning channel can be reduced...

Page 358: ...KWQLQJ SURWHFWLRQ HTXLSRWHQWLDO ERQGLQJ LJKWQLQJ DUUHVWHU RFDO HTXLSRWHQWLDO ERQGLQJ 6XUJH DUUHVWHU OHFWURPDJQHWLF OLJKWQLQJ SXOVH OHFWURPDJQHWLF VZLWFKLQJ SXOVH LJKWQLQJ SURWHFWLRQ RQH Figure A 21 Lightning protection zones of a building with outside lightning protection Principle of interfaces between the lighting protection zones Measures must be taken to reduce the peak current load and the ma...

Page 359: ...ir IT cables for example A2Y K Y Laying cables and lines In continuous peak current capable metal pipes that are grounded at both ends or In reinforced concrete channels in which the reinforcement is grounded at both ends or On closed metal cable racks that are grounded at the beginning and end Use of fiber optic cables without a metal shield if such a transmission is intended Other actions If the...

Page 360: ...E GmbH Co KG 6 4 AI I 2WIRE HART 2x Blitzductor basic part BXT BAS EX 920 301 2x Blitzductor module BXT ML4 BD EX 24 920 381 7 4 AI I 4WIRE HART 2x Blitzductor basic part BXT BAS EX 920 301 2x Blitzductor module BXT ML4 BD EX 24 920 381 8 4 AI RTD 4x Blitzductor basic part BXT BAS EX 920 301 4x Blitzductor module BXT ML4 BD EX 24 920 381 9 4 AI TC 2x Blitzductor basic part BXT BAS EX 920 301 2x Bl...

Page 361: ...le racks that are grounded at the beginning and end Use of fiber optic cables without a metal shield if such a transmission is intended Creation of a local equipotential bonding at the transitions of lightning protection zones with incorporation of metal supply systems pipes air ducts cable ducts etc and electrical wire and cable systems Other actions If the actions listed above cannot be performe...

Page 362: ...rked ET 200iSP Based on agreement all cables and wires from lightning protection zone 0B and higher i e lightning component currents must be excluded In the application example the cable and wire systems are unshielded 1 1 1 2 2 2 3 3 4 4 4 5 6 6 9 9 352 86 36 3 3 0 0 36 0 0 3 3 3 3 3 QSXWV DQG RXWSXWV QSXWV DQG RXWSXWV QFORVXUH H QFORVXUH H Figure A 22 Application example of two networked ET 200i...

Page 363: ...s used Blitzductor base part BXT BAS EX Part No 920 301 Blitzductor module BXT ML4 BD EX 24 Part No 920 381 Protection against indirect lighting effects and overvoltages at zone transition 0B to 1 and 1 to 2 Additional terminal for the shield connection of the bus line Discharging of interference currents Equipotential bonding line 16 mm2 Cu Standardization of reference potentials Equipotential bo...

Page 364: ... 22 dust tight certified enclosure with degree of protection of at least IP 5x Testing the overvoltage suppressors used Detection of n overload of the Blitzductor BXT ML4 BD EX 24 series overvoltage suppressor before the overvoltage suppressor is destroyed is possible by means of the implemented LifeCheck technology using test device DRC LC M3 Part No 910 653 Use of this test device is only permit...

Page 365: ...us modules are interconnected by means of terminal modules Baud rate The baud rate is the speed at which data is transferred It indicates the number of bits transferred per second baud rate bit rate Bus Shared data transmission path to which all nodes are connected It has two defined ends In an ET 200 system the bus is a twisted pair cable or an optical fiber cable Bus connector Physical connectio...

Page 366: ...rd The DP standard is the bus protocol of the ET 200 distributed I O system in accordance with IEC 61784 1 2002 Ed1 CP 3 1 DPV1 An enhanced version of the original PROFIBUS standard IEC 61784 1 2002 Ed1 CP 3 1 Equipotential bonding Electrical connection equipotential bonding conductor that keeps electrical equipment and extraneous conductive objects at the same or roughly identical potential in or...

Page 367: ...ally again until the DP master sends the UNFREEZE control command Ground The electrical potential of conductive ground can be pulled down to zero at any point In the vicinity of ground connections ground may assume a potential other than zero For this reason the term reference ground is often used Grounding Refers to connecting a conductive element to ground via a grounding system Grounding busbar...

Page 368: ...from these active node Examples of DP masters are the CPU 315 2 DP or the IM308 C NAMUR sensor A NAMUR sensor provides functions for monitoring cable breaks and short circuits Node A device that can send receive or repeat data on the bus for example a DP master DP slave or RS 485 repeater Non isolated For non isolated I O modules the reference potentials of the control and load circuits are electr...

Page 369: ...BUS is available with the protocols DP distributed peripherals that is distributed or remote I O FMS field bus message specification PA process automation or TF technology functions PROFIBUS address Each bus node must have a PROFIBUS address to identify it uniquely on the PROFIBUS The PC programming device has PROFIBUS address 0 PROFIBUS addresses 1 to 125 are permitted for the ET 200iSP distribut...

Page 370: ...mand the DP master causes the DP slave to freeze the current states of the outputs With the subsequent frames the DP slave stores the output data but the states of the outputs remain unchanged After each new SYNC control command the DP slave sets the outputs that it has stored as output data The outputs are not cyclically updated again until the DP master sends the UNSYNC control command TC Measur...

Page 371: ...tributes the time in a configurable cycle to all other components in the system that have a clock The components use this time to set their own clocks Value status The value status is additional binary information in a digital input signal The value status is entered in the PII at the same time as the process signal and provides information on the validity of the input signal WinCC PCS 7 standard ...

Page 372: ...Glossary ET 200iSP 372 Operating Instructions 11 2017 A5E00247483 07 ...

Page 373: ...ART 306 Analog electronic module 4 AI I 2WIRE HART 270 Block diagram 271 Order number 270 Pin assignment 270 Properties 270 Technical specifications 271 Analog electronic module 4 AI I 4WIRE HART 274 Block diagram 275 Order number 274 Pin assignment 274 Properties 274 Technical specifications 275 Analog electronic module 4 AI RTD 278 Block diagram 279 Order number 278 Pin assignment 278 Properties...

Page 374: ...l module TM IM EM 209 Terminal module TM IM IM 212 Terminal modules TM PS A and TM PS B 206 Burst pulses 198 Bus cable 20 Bus connector 33 C Cable cross sections 109 Cable glands 85 86 Cable shield Contacting 121 Calculation table for current consumption 53 55 Cascaded counting function 72 CE mark 4 changing PROFIBUS address on the interface module 132 Changing parameter settings during operation ...

Page 375: ... Channel related 135 Extended H status 170 Hardware interrupt 135 ID related 135 Module status 135 using STEP 5 154 Diagnostics using the process image 141 Digital electronic module 2 DO Relay UC60V 2A Block diagram 256 Parameters 263 Technical specifications 256 Digital electronic module 4 DO Block diagram 246 Output curves 249 Parameters 262 Technical specifications 246 Digital electronic module...

Page 376: ...or electronic module 128 Explosion hazard 21 186 Explosion proof enclosure d 22 Explosion proof equipment 23 F Fault situation 42 Firmware update of the IM 152 191 via PROFIBUS DP 191 Flutter error Report 265 Resetting 265 Flutter monitoring 20 266 activating 265 Detecting unusual signal patterns 265 Parameter description 265 Reporting a chatter error 265 Resetting a flutter error 265 Format Analo...

Page 377: ...or lamps 46 Input delay 345 Insert interrupt 158 181 Installation 31 Installation regulations 28 Installing 83 Electronic module 125 128 Interface module 125 Power Supply PS 124 Installing terminal modules TM IM EM TM EM EM 96 Installing the mounting rail 91 Installing the slot cover 98 Installing the slot number plates 101 102 Installing the terminating module 98 Insulation test 201 Integrating t...

Page 378: ...for thermocouple type R S 299 for thermocouple type T 300 for thermocouple type U 300 for voltage 80 mV 293 in S7 format 293 Mechanical environmental conditions 201 Message functions 259 290 Minimum clearances 89 Modular system 45 Module Status 165 Mounting dimensions 83 Mounting position 88 Mounting rail 17 31 91 93 96 grounding 112 N NAMUR sensor 46 Noise suppression Parameter 233 O OB82 42 Oper...

Page 379: ...ctronic module 2 DO Relay UC60V 2A 263 Digital electronic module 4 DO 262 Digital electronic module 8 DI NAMUR 260 Digital electronic module 8 DI NAMUR 2 Count 6 Control configuration 261 Digital electronic module 8 DI NAMUR 2 Count 6 DI NAMUR configuration 261 Digital electronic module 8 DI NAMUR 2 Trace 6 DI NAMUR configuration 262 HART 307 PCS 7 24 Periodic counting function 71 Pin assignments ...

Page 380: ...d from HART analog module 317 Recycling 5 Redundancy with IM 152 79 81 with S7 DP masters 80 Redundancy of power supply 60 Redundant power supply diagnostics Parameter 232 Reference junction Extension to reference junction 302 Parameter 304 Parameter description 323 Reference junction number Parameter description 323 Reference junction temperature Compensation with thermocouple 302 Regulations for...

Page 381: ...ranges for Pt 100 climate 295 Measuring ranges Ni 100 standard 296 Measuring ranges Pt 100 standard 295 Measuring ranges type B 297 Measuring ranges type E 297 Measuring ranges type J 298 Measuring ranges type K 298 Measuring ranges type L 298 Measuring ranges type N 299 Measuring ranges type R S 299 Measuring ranges type T 300 Measuring ranges type U 300 Sinusoidal interference variables 199 Slav...

Page 382: ...PS A 90 Terminal module TM PS A TM PS A UC 93 Installing 93 94 Wiring 113 Terminal module TM PS A TM PS A UC or TM PS B TM PS B UC Uninstalling 95 Terminal module TM PS B TM PS B UC Installing 94 Wiring 113 Terminal module with screw terminal wiring 110 Terminal module with spring terminal wiring 111 Terminal modules 47 93 96 97 110 Overview of the contents 203 Terminal modules and electronic modu...

Page 383: ...00iSP 308 V Value status Assignment of the inputs in the PII 142 Evaluation in PCS 7 142 from analog input modules 141 of digital input modules 141 Vibration 201 Voltage dip Startup after 103 W Width 56 Wirebreak Measure values depending on diagnostics being enabled 291 Wiring General rules 103 TC sensor module 122 Terminal module Terminal module TM IM EM 116 Terminal module TM EM EM 118 119 Termi...

Page 384: ...Index ET 200iSP 384 Operating Instructions 11 2017 A5E00247483 07 ...

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