Ezgo 1600xd, Repair Manual

Page: 48 / 416

3
-10
SUUV-W00 Apr. 2011
SAFETY
FIRST
GENERAL
ENGINE
CVT
TRANSMISSION
CHASSIS
REAR AXLE
BRAKE
FRONT AXLE
STEERING
HYDRAULIC
ELECTRIC
INDEX
Item Nm kgf-m lb-ft
Head bolt Refer to "NOTE" below
■
Bearing case bolt 1 20.0 ~ 24.0 2.0 ~ 2.4 15.0 ~ 17.0
■ Bearing case bolt 2 29.4 ~ 34.3 3.0 ~ 3.5 21.7 ~ 25.3
■
Flywheel bolt 53.9 ~ 58.8 5.5 ~ 6.0 39.7 ~ 43.4
■ Connecting rod bolt 26.5 ~ 30.4 2.7 ~ 3.1 19.5 ~ 22.4
Rocker arm bracket sink bolt 23.5 ~ 27.5 2.4 ~ 2.8 17.4 ~ 20.3
Idle gear shaft bolt 7.8 ~ 9.8 0.8 ~ 1.0 5.7 ~ 7.2
Glow plug (No lubrication) 19.6 ~ 24.5 2.0 ~ 2.5 14.4 ~ 18.1
Waste oil plug 32.4 ~ 37.3 3.3 ~ 3.8 23.9 ~ 27.5
Nozzle holder 49.0 ~ 68.6 5.0 ~ 7.0 36.1 ~ 50.5
Overfl ow pipe nut 29.4 ~ 34.3 3.0 ~ 3.5 21.7 ~ 25.3
Oil switch
Bis 1.4 ~ 1.9 0.14 ~ 0.20 1.0 ~ 1.4
Taper screw 14.7 ~ 19.6 1.5 ~ 2.0 10.8 ~ 14.5
Fuel supply limit cap nut 27.5 ~ 34.3 2.8 ~ 3.5 20.3 ~ 25.3
Idle limit fi xing nut 13.7 ~ 15.7 1.4 ~ 1.6 10.1 ~ 11.5
Injection pipe nut 24.5 ~ 34.3 2.5 ~ 3.5 18.0 ~ 25.3
Crankshaft nut 137.2 ~ 156.9 14 ~ 16 101.2 ~ 115.7
2.3.15 TIGHTENING TORQUE
Indicate the bolts with
■
mark and manually tighten fi rst.
Tightening torque for cylinder head bolts
Tightening order (using the angle controlled tightening method)
1st step: Tighten the bolts to 2.5 kgf-m (24.5 Nm, 18.0 lb-ft)
2nd step: Rotate the bolts additional 90°
3rd step: Rotate the bolts additional 70°
For more details, refer to 6.2.1 “Cylinder head disassembly and assembly.”
•
•
NOTE
For
■
maked bolts on the table, apply engine oil to their threads and seats before tightening. •
CAUTION
ENGINE - SPECIFICATIONS
UTV(EZGO향)_03_ENGINE.indd 10 UTV(EZGO향)_03_ENGINE.indd 10 2011-04-04 오후 3:41:47 2011-04-04 오후 3:41:47