Ezgo 1600xd, Repair Manual

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9
-13
SUUV-W00 Apr. 2011
SAFETY
FIRST
GENERAL
ENGINE
CVT
TRANSMISSION
CHASSIS
REAR AXLE
BRAKE
FRONT AXLE
STEERING
HYDRAULIC
ELECTRIC
INDEX
4.6.2 DIFFERENTIAL CASE, SPIRAL BEVEL GEAR
AND DIFFERENTIAL SIDE GEAR
Measure the inner diameter of the differential case and
spiral bevel gear as well as the outer diameter of the dif-
ferential side gear. Then, compare these measurements.
Check the clearance. If it is out of the specifi ed limit,
replace the components with new ones.
•
•
UUVW813A
UUVW811A
UUVW812A
Park the vehicle on fi rm and level ground, stop the en-
gine and apply the parking brake. Then, drain the front
axle case oil. 1.
UUVW815A
Place a hydraulic jack under the front frame and un-
screw the front wheel mounting nuts (1) (M10, 5 EA)
with the 14 mm socket wrench to remove the front
wheels. 2.
Front wheel (M10 nut)
tightening torque ............... 39.2 ~ 45.1 Nm
4.0 ~ 4.6 kgf-m
28.8 ~ 33.1 lb-ft
5. DISASSEMBLY, SERVICE AND ASSEMBLY
5.1 CV JOINT REMOVAL
FRONT AXLE - INSPECTION AND ADJUSTMENT / DISASSEMBLY, SERVICE AND ASSEMBLY
Differential case I.D.
Ø32.025 ~ Ø32.050 mm
Ø1.2608 ~ Ø1.2618 (in.)
Differential side gear O.D.
Ø31.959 ~ Ø31.975 mm
Ø1.2582 ~ Ø1.2589 (in.)
Standard clearance
0.05 ~ 0.091 mm
0.00197 ~ 0.00358 in.
Allowable clearance 0.25 mm (0.00984 in.)
UUVW814A
Oil fi lling plug
Oil drain plug
UTV(EZGO향)_09_FRONT AXLE.indd 섹션1:13 UTV(EZGO향)_09_FRONT AXLE.indd 섹션1:13 2011-04-04 오후 4:19:43 2011-04-04 오후 4:19:43