Ezgo 1600xd, Repair Manual

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8
-9
SUUV-W00 Apr. 2011
SAFETY
FIRST
GENERAL
ENGINE
CVT
TRANSMISSION
CHASSIS
REAR AXLE
BRAKE
FRONT AXLE
STEERING
HYDRAULIC
ELECTRIC
INDEX
5. DISASSEMBLY, SERVICE AND ASSEMBLY
5.1 REAR WHEEL BRAKE REMOVAL (BRAKE PAD AND DISC REPLACEMENT)
UUVW720A
UUVW721A
Unscrew the brake disc mounting bolts (1) to re-
move the disc. When tightening the bolts, apply
LOCTITE #242 or equivalent to their threads and
tighten them to the specifi ed torque. 3.
Use the reamer bolts (2) for two holes among the five
bolt mounting holes. The reamer bolt mounting holes are
machined larger than the normal bolt mounting holes.
Make sure to check the bolt hole size during installation.
•
•
IMPORTANT
Mounting bolt (M8)
tightening torque .....................24.0 Nm
2.5 kgf-m
18.0 lb-ft
Unscrew the brake caliper mounting bolts (1) (M8, 2
EA) to remove the brake caliper (2) from the brake
disc
assembly (3).
When installing the brake caliper, apply LOCTITE
#242 or equivalent to the threads of its mounting
bolts (1) and tighten its bolts to the specifi ed torque.
2.
Mounting bolt (M8)
tightening torque ......................24.0 Nm
2.5 kgf-m
18.0 lb-ft
Remove the axle cap (1). Then, remove the ball
joint bolt mounting split pin and slotted nut (2). 1.
Do not disconnect the brake hose while replacing
the brake pad.
If the hose is disconnected, bleed the hose.
•
•
REMARK
UUVW719A
UUVW718A
UUVW754A
BRAKE - DISASSEMBLY, SERVICE AND ASSEMBLY
UTV(EZGO향)_08_BRAKE.indd 9 UTV(EZGO향)_08_BRAKE.indd 9 2011-04-04 오후 4:14:01 2011-04-04 오후 4:14:01