Ezgo 1600xd, Repair Manual

Page: 273 / 416

9
-11
SUUV-W00 Apr. 2011
SAFETY
FIRST
GENERAL
ENGINE
CVT
TRANSMISSION
CHASSIS
REAR AXLE
BRAKE
FRONT AXLE
STEERING
HYDRAULIC
ELECTRIC
INDEX
4.5 TOOTH CONTACT OF SPIRAL BEVEL GEAR
FRONT AXLE - INSPECTION AND ADJUSTMENT
If the contact mark is close to the heel of the ring gear
teeth, push the pinion shaft toward the ring gear and
push the ring gear away from the pinion so that the
backlash is maintained. Then, measure the backlash.
Decrease in front shim (4) of pinion shaft (gear side)
- Increase in rear shim (5)
- Decrease in ring gear shim (2)
- Increase in ring gear shim (3)
T46W820A
B. HEEL CONTACT
If the center of the contact mark is too close to the toe
of the tooth, push back the pinion shaft and push in the
ring gear to the pinion direction so that the back lash is
maintained. Then, measure the backlash.
Increase in front shim (4) of pinion shaft (gear side)
- Decrease in rear shim (5)
- Increase in ring gear shim (2)
- Decrease in ring gear shim (3)
A. TOE CONTACT
T46W819A
Ring gear (34 Spiral bevel gear)
Remove the 8 bevel pinion shaft (6) and 34 spiral
bevel gear (1) and clean the teeth thoroughly.
Coat all the teeth of the pinion shaft (3) with contact
grease and reassemble it.
Turn the pinion shaft for approx. 10 rounds and
check the contact area by a contact mark on the
teeth of the 34 spiral bevel gear (1).
Adjust the teeth contact with the shim (2), (3), (4)
and (5).
1.
2.
3.
4.
Contact mark center location
T46W818B
The contact area should be over 35 % of the entire
teeth area and the center of the contact mark should
be close to the center of the pinion in height. Also, the
center of the contact mark should be located on the 1/3
spot from the toe of the teeth to the center of the teeth
in length.
14T
12T
34T
8T
23x21x1.0
23x21x1.0
6005
6005
38440-4424-0
6010
T4
520
-4
30
11
6010
T4
52
0-4
30
11
6
1
5
4
2
3
A A A
B B
UUVW808A
INSPECTION ADJUSTMENT
UTV(EZGO향)_09_FRONT AXLE.indd 섹션1:11 UTV(EZGO향)_09_FRONT AXLE.indd 섹션1:11 2011-04-04 오후 4:15:36 2011-04-04 오후 4:15:36