Ezgo 1600xd, Repair Manual

Page: 28 / 416

2
-10
SUUV-W00 Apr. 2011
SAFETY
FIRST
GENERAL
ENGINE
CVT
TRANSMISSION
CHASSIS
REAR AXLE
BRAKE
FRONT AXLE
STEERING
HYDRAULIC
ELECTRIC
INDEX
7. MAINTENANCE
7.1 MAINTENANCE SCHEDULE CHART
No.
Maintenance interval
Item
Run hour Run age
Remarks
10 50 100 200 400 800 1000 1 year 2 year
1 Engine oil and fi lter Replace
⊙ ○
2 Fuel fi lter Replace
○
#
3 Fuel line and hose connection Check
⊙ ○
4 Fuel tank and its fi ller cap
Check
○
#
5 Air cleaner fi lter
Check
○
*1
#
Replace
○
*2
6
Air intake hose connection
and fi lter body anti-dust valve
Check
⊙ ○
*3
7 Valve clearance
Check
○
8 Injection nozzle
Check
○
#
9 Spark arrester Check
○
#
10 Coolant Replace
○
11
Cooling system (radiator grill,
coolant hose, cooling fan)
Check
⊙ ○
12 CVT belt
Check
○
Replace
○
13 CVT pulley and system
Check
○
14 Gearbox and front/rear axle oil
Check
⊙ ○
Replace
○
15
Hydraulic oil
(if equipped with hydraulic kit)
Replace
⊙ ○
16
Pump, cylinder, levers, oil tank
and hoses related to hydraulic
kit (if equipped)
Check
○
17 Brake fl uid level
Check ⊙ ○
18
Front/rear wheel and parking
brake pads
Check ○
19
Suspension mounting bushing
play and mounting rubber
Check ○
20 Leakage from shock absorber
Check ○
21 Wheel hub bearing clearance
Check ○
22 Wheel hub bolt tightness
Check ⊙ ○
23 Other bolt tightness
Check ○
24 Battery
Check ○
*3
25
Steering rack and pinion, ball
joint
Check ○
26 Drive shaft and CV boots
Check ○
27 ROPS and safety belt
Check ⊙ ○
28 Greasing drive shaft
Check ○
GENERAL - MAINTENANCE
UTV(EZGO향)_02_GENERAL.indd 10 UTV(EZGO향)_02_GENERAL.indd 10 2011-04-04 오후 3:36:52 2011-04-04 오후 3:36:52