Ezgo 1600xd, Repair Manual

Page: 274 / 416

9
-12
SUUV-W00 Apr. 2011
SAFETY
FIRST
GENERAL
ENGINE
CVT
TRANSMISSION
CHASSIS
REAR AXLE
BRAKE
FRONT AXLE
STEERING
HYDRAULIC
ELECTRIC
INDEX
FRONT AXLE - INSPECTION AND ADJUSTMENT
4.6 DIFFERENTIAL SYSTEM CLEARANCE CHECK
4.6.1 DIFFERENTIAL PINION AND
DIFFERENTIAL PINION SHAFT
UUVW809A
UUVW810A
Measure the outer diameter of the differential pinion
shaft and the inner diameter of the differential pin-
ion.
Check the clearance by comparing the measure-
ment. If the clearance is outside the allowable limit,
replace the components with new ones.
•
•
Differential pinion shaft O.D.
15.966 ~ 15.984 mm
0.6286 ~ 0.6293 in.
Differential pinion I.D.
16,000 ~ 16.018 mm
0.6299 ~ 0.6306 in.
Standard clearance
0.016 ~ 0.052 mm
0.00063 ~ 0.00204 in.
Allowable clearance 0.25 mm (0.00984 in.)
C. DEEP CONTACT
T46W821A
If the contact mark is deep into the ring gear teeth,
push the ring gear away from the pinion. If necessary,
push the pinion toward the ring gear to maintain the
backlash. Then, measure the backlash for the final
time.
- Decrease in ring gear shim (2)
- Increase in ring gear shim (3)
- Decrease in front shim (4) of pinion shaft (gear side)
- Increase in rear shim (5)
If the contact mark is on the tip of the ring gear teeth,
pull the ring gear toward the pinion. If necessary, pull
the pinion shaft backward to maintain the backlash.
Then, measure the backlash for the fi nal time.
- Increase in ring gear shim (2)
- Decrease in ring gear shim (3)
- Increase in front shim (4) of pinion shaft (gear side)
- Decrease in rear shim (5)
T46W822A
D. TIP CONTACT
UTV(EZGO향)_09_FRONT AXLE.indd 섹션1:12 UTV(EZGO향)_09_FRONT AXLE.indd 섹션1:12 2011-04-04 오후 4:15:38 2011-04-04 오후 4:15:38