Ezgo 1600xd, Repair Manual

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3
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SUUV-W00 Apr. 2011
SAFETY
FIRST
GENERAL
ENGINE
CVT
TRANSMISSION
CHASSIS
REAR AXLE
BRAKE
FRONT AXLE
STEERING
HYDRAULIC
ELECTRIC
INDEX
ENGINE - DISASSEMBLY, SERVICE AND ASSEMBLY
S76W2Q3A
Pull out the snap ring (1) and remove the injection
pump gear assembly. This assembly is forcibly
pressed into the shaft, so a special device may be
used for its disassembly.
Remove the clip (2) to separate the gear (3) and
the bearing (4).
Take out the ball (5).
Take out the key (6) and remove the #6305 bearing
(7) and #6305Z bearing (8).
Install in the reverse order of removal.
When installing the injection pump gear, heat it to
approx. 80°C (176°F) and fi t it to the camshaft.
1.
2.
3.
4.
5.
6.
6.3.8 INJECTION PUMP GEAR ASSEMBLY
(FUEL CAMSHAFT GEAR) 6.3.9 ENGINE OIL RELIEF VALVE
• Install the relief valve cover with the mark
▲
up.
REMARK
Relief valve cover bolt
tightening torque ............ 32.4 ~ 36.3 Nm
3.3 ~ 3.7 kgf-m
23.9 ~ 36.8 lb-ft
1. Remove the relief valve.
2. Check the relief valve for dirt, and the seat (2), spring (3)
and ball (1) for damage.
3. If damaged, replace.
(1) Relief valve ball
(2) Relief valve seat
(3) Relief valve spring
2
1
3
196W2F5B
UTV(EZGO향)_03_ENGINE.indd 섹션1:76 UTV(EZGO향)_03_ENGINE.indd 섹션1:76 2011-04-04 오후 3:44:07 2011-04-04 오후 3:44:07