Ezgo 1600xd, Repair Manual

Page: 163 / 416

5
-5
SUUV-W00 Apr. 2011
SAFETY
FIRST
GENERAL
ENGINE
CVT
TRANSMISSION
CHASSIS
REAR AXLE
BRAKE
FRONT AXLE
STEERING
HYDRAULIC
ELECTRIC
INDEX
2.2 SPEED CONTROL SYSTEM
The shaft 1 (1), which is the CVT driven shaft, is
equipped with and rotates with the 15 gear (2), 17
sprocket (4) and 31 gear (3). These gears rotate en-
gaging with the 34 gear, 26 sprocket and 30 gear which
are equipped to the shaft 2 (5) that is the countershaft
of the shaft 1.
However, the gears or sprocket of the shaft 2 do not
transfer power in the neutral state as they slide on the
needle bearing.
When the low-speed gear is connected, the 34 gear
of the shaft 2 is bound to the shaft by the dog type
fork and the low-speed is achieved by the 15 gear of
the shaft 1 and the 34 gear of the shaft 2. The high-
speed is achieved by the 31 gear of the shaft 1 and the
30 gear of the shaft 2. For reverse driving, as the 17
sprocket of the shaft 1 and the 26 sprocket of the shaft
2 are connected by the silence chain, the rotating di-
rection of the shaft 2 becomes reverse to the one when
the gear is engaged to achieve the reverse driving.
REVERSE DRIVING
Shaft 1 (driven shaft)
→
17 sprocket
→
26 sprocket
→
Dog clutch
→
Shaft 2
→
46 gear
→
52 gear
→
10
bevel pinion shaft
→
31 bevel gear
Shaft 1 (driven shaft)
→
31 gear
→
30 gear
→
Dog
clutch
→
Shaft 2
→
46 gear
→
52 gear
→
10 bevel pin-
ion shaft
→
31 bevel gear
HIGH-SPEED FORWARD DRIVING
LOW-SPEED FORWARD DRIVING
Shaft 1 (driven shaft)
→
15 gear
→
34 gear
→
Dog
clutch
→
Shaft 2
→
46 gear
→
52 gear
→
10 bevel pin-
ion shaft
→
31 bevel gear
6204R
52T
31T
10T
46T
26T
15T 17T
31T
03014-50820
K
5 4 00
- 14
5 7
- 1
34150-2156-1
3 8
4 3 0-
2
15 5 -
1
6305R
6305R T2610-22661
6204
20x24x13
T2
305
-2
524
1
T2
305-
25
241
25x29x13
6204
6205
6204
25x29x13
30T
34T
K
5 4 00
- 14
5 7
- 1
Forward(High) Forward(High)
Forward(Low)
Forward(Low)
Reverse Reverse
Forward(High)
Forward(Low)
Reverse
2 4 1 3
5
UUVW402A
TRANSMISSION - STRUCTURE AND OPERATING PRINCIPLE
UTV(EZGO향)_05_TRANSMISSION.indd 5 UTV(EZGO향)_05_TRANSMISSION.indd 5 2011-04-04 오후 3:58:03 2011-04-04 오후 3:58:03