Ezgo 1600xd, Repair Manual

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7
-22
SUUV-W00 Apr. 2011
SAFETY
FIRST
GENERAL
ENGINE
CVT
TRANSMISSION
CHASSIS
REAR AXLE
BRAKE
FRONT AXLE
STEERING
HYDRAULIC
ELECTRIC
INDEX
UUVW644A
Insert the differential washer (1) into the side gear
cover and install the side gear (2). Then, fi t this as-
sembly with the differential case. 4.
UUVW645A
Install the spiral bevel gear (2) to the differential
case and secure it with the bolts. Make sure to ap-
ply adhesive (Three Bond 1372 or equivalent) to
the bolt threads and tighten them diagonally in sev-
eral steps to the specifi ed torque. 5.
Mounting bolt (M10)
tightening torque ............ 48 ~ 55.9 Nm
4.9 ~ 5.7 kgf-m
35.4 ~ 41.2 lb-ft
If necessary, tap the taper roller bearings into the
both sides. 6.
5.4 REAR AXLE REPLACEMENT
UUVW646A
Unscrew the brake caliper mounting bolts (1) (M8,
2 EA) to remove the brake caliper (2). 1.
UUVW647A
Remove the cap, pull out the slotted split pin and
then remove the slotted nut (1) using the 27 mm
spanner. Then, remove the brake disc assembly (2). 2.
Slotted nut
tightening torque ............ 95 Nm
9.7 kgf-m
70 lb-ft
REAR AXLE - DISASSEMBLY, SERVICE AND ASSEMBLY
UTV(EZGO향)_07_REAR AXLE.indd 22 UTV(EZGO향)_07_REAR AXLE.indd 22 2011-04-04 오후 4:12:19 2011-04-04 오후 4:12:19