Ezgo 1600xd, Repair Manual

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3
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SUUV-W00 Apr. 2011
SAFETY
FIRST
GENERAL
ENGINE
CVT
TRANSMISSION
CHASSIS
REAR AXLE
BRAKE
FRONT AXLE
STEERING
HYDRAULIC
ELECTRIC
INDEX
ENGINE - DISASSEMBLY, SERVICE AND ASSEMBLY
6.3.4 PISTON ASSEMBLY
S76W2O7A
Remove the piston rings (1) using a removal tool.
Take out the piston pin springs (2) using pliers and
remove the piston pin (3).
Remove the connecting rod (4) and bushing.
Install in the reverse order of removal.
After heating the piston to approx. 80~100°C, lubri-
cate and assemble it with the connecting rod.
1.
2.
3.
4.
5.
S76W2O8A
Install the top ring with its manufacturer mark (Y) to
the top of the piston. 6.
Piston ring removal tool •
REMARK
UUVW2F8A
S76W2O9A
The cutout of expander (A) of the oil ring should
face the opposite side of the oil ring end gap (B),
and the end gaps of the second ring and oil ring
should be 120° away from the top ring end gap.
When doing so, place the top ring end gap on the
opposite side of the combustion chamber. 7.
Assemble the second ring(1) undercut to be facing
down. 8.
Oil groove
(Undercut)
T46W2C5B
UTV(EZGO향)_03_ENGINE.indd 섹션1:72 UTV(EZGO향)_03_ENGINE.indd 섹션1:72 2011-04-04 오후 3:43:58 2011-04-04 오후 3:43:58