Ezgo 1600xd, Repair Manual

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3
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SUUV-W00 Apr. 2011
SAFETY
FIRST
GENERAL
ENGINE
CVT
TRANSMISSION
CHASSIS
REAR AXLE
BRAKE
FRONT AXLE
STEERING
HYDRAULIC
ELECTRIC
INDEX
UUVW2C7A
Remove the crankshaft pulley using a puller. 11.
UUVW2C8A
Disconnect the coolant return hose and unscrew
the 12 gear case mounting bolts (M6, 1) using the
10 mm socket wrench and T type socket wrench to
remove the gear case. 12.
UUVW2G1A
Replace the oil seal (1), O-ring (2) and gear case
gasket (3) with new ones as necessary. When
replacing the gear case gasket, apply Three Bon
1215 or equivalent to the both mating surfaces of
the gasket before installation. For the oil seal or
O-ring, apply a small amount of grease or oil to its
mating surface before installation. 13.
UUVW2C9A
If necessary, replace the oil pump (4) by unscrew-
ing the on oil pump gear mounting nut (M10, 1),
pulling out the oil pump gear (2) and unscrewing
the four oil pump mounting bolts (M6, 3). (See 6.2.6
“Idle gear shaft, oil pump and oil pan.”)
For disassembly of other camshaft, fuel camshaft,
idle gear, etc., refer to 6.2 "Engine component dis-
assembly and assembly.” Assemble in the reverse
order of disassembly.
14.
15.
ENGINE - DISASSEMBLY, SERVICE AND ASSEMBLY
UTV(EZGO향)_03_ENGINE.indd 섹션1:81 UTV(EZGO향)_03_ENGINE.indd 섹션1:81 2011-04-04 오후 3:44:21 2011-04-04 오후 3:44:21