Ezgo 1600xd, Repair Manual

Page: 167 / 416

5
-9
SUUV-W00 Apr. 2011
SAFETY
FIRST
GENERAL
ENGINE
CVT
TRANSMISSION
CHASSIS
REAR AXLE
BRAKE
FRONT AXLE
STEERING
HYDRAULIC
ELECTRIC
INDEX
4. INSPECTION AND ADJUSTMENT
4.1 BACKLASH OF 10 SPIRAL BEVEL PINION SHAFT AND 31 BEVEL GEAR
UUVW406A
Set the rear wheel drive shaft as it is installed to the
10 spiral bevel pinion shaft and 31 bevel gear as
shown in the fi gure.
Install the dial gauge to the rear wheel drive shaft
so that it contacts the splined section of the shaft
lightly.
Measure the backlash while rotating the rear wheel
drive shaft with a hand gently back and forth.
Standard backlash on the gear teeth contacted:
0.2 ~ 0.3 mm (0.0079 ~ 0.0118 in.)
Back lash on the spline :
0.04 ~ 0.07 mm (0.0016 ~ 0.0028 in.)
1.
2.
3.
4. If the 31 bevel gear should be moved to adjust the
backlash, adjust the shim (1). If the 10 spiral bevel
pinion shaft should be moved, adjust the shim (2).
Type of shim (1) : 0.1 mm (0.00394 in.)
0.2 mm (0.00787 in.)
0.3 mm (0.01181 in.)
Type of shim (2) : 0.1 mm (0.00394 in.)
0.2 mm (0.00787 in.)
0.5 mm (0.01968 in.)
5. If the shim is adjusted, measure the tooth contact
amount. The tooth contact amount does not need
to be measured if it is not necessary to adjust the
shim.
10T
22T
52T
31T
19 HEX
K5400-1457-1
T8101-75520
03014-50820
6204
6305R T2610-22661
6305 34150-2156-1
6205
T8101-75520
6205
T8101-75520
1
T8101-75520
1
2
UUVW407A
TRANSMISSION - INSPECTION AND ADJUSTMENT
UTV(EZGO향)_05_TRANSMISSION.indd 9 UTV(EZGO향)_05_TRANSMISSION.indd 9 2011-04-04 오후 3:58:12 2011-04-04 오후 3:58:12