Ezgo 1600xd, Repair Manual

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TABLE OF CONTENTS
CHAPTER 7
REAR AXLE
1. SPECIFICATIONS ................................... 7-2
1.1 Rear axle case oil ................................... 7-2
1.2 Tightening torque ................................... 7-2
1.3 Suspension ........................................... 7-2
2. STRUCTURE AND FUNCTION .............. 7-3
2.1 Structure of rear axle section ................. 7-3
2.2 Rear axle power transfer diagram .......... 7-4
2.3 Operating principle of differential system .... 7-6
2.4 Operating principle of differential lock
system .................................................... 7-7
3. TROUBLESHOOTING ............................ 7-8
4. INSPECTION AND ADJUSTMENT ......... 7-9
4.1 Differential system assembly.................. 7-9
4.2 Differential lock cable length ............... 7-14
5. DISASSEMBLY, SERVICE AND
ASSEMBLY ........................................... 7-14
5.1 Rear axle case removal
(Rear axle disassembly) ....................... 7-14
5.2 Rear axle case disassembly and
assembly .............................................. 7-17
5.3 Rear differential system disassembly
and assembly ....................................... 7-20
5.4 Rear axle replacement ......................... 7-22
5.5 CV joint boot replacement .................... 7-23
5.6 Suspension assembly removal ............ 7-26
5.7 Rear carrier replacement ..................... 7-27
5.8 Rear propeller shaft replacement ......... 7-28
6. COMPONENTS ..................................... 7-30
6.1 U200A Rear axle drive shaft ............... 7-30
6.2 U210A Rear differential system ............ 7-31
6.3 U680A Rear differential ........................ 7-32
6.4 U0510A Rear suspension .................... 7-33
UTV(EZGO향)_07_REAR AXLE.indd 1 UTV(EZGO향)_07_REAR AXLE.indd 1 2011-04-04 오후 4:11:22 2011-04-04 오후 4:11:22